Control Techniques - Comprehensive Catalogue

COMPREHENSIVE CATALOGUE

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WELCOME

Control Techniques, a Nidec company, is the global drives specialist with a long entrepreneurial history. More recently,we have the support of a large international parent company,Nidec,and its other brands. We are a challenger with a big name in the drives industry.We pride ourselves on the service we provide, not only from Newtown in Wales, but also from our network of drive centres around the world.We are drive obsessed, and our ambition pushes us to be the go-to for drives. In this catalogue you’ll learn about the tools we create that help innovators to move the world. From our general purpose Commander range, up to our high performance Unidrive family; whatever your application we have the answer.

We’ve been doing this for decades and have a long history of firsts.

So,whenever you think drives, think Control Techniques.

Anthony Pickering President, Control Techniques

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WELCOME

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TOP SOLUTIONS

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Contents

4 6 8 9

Cranes & Hoists Fans & Pumps

39 40 41 42 43 44 45

Class-Leading Motor Control Products

Control Techniques Nidec Corporation

Test Rigs

Material Handling

Grew. Innovated.Advanced

10 12 13 14 15 16 18 20 22

Packaging

Our Purpose Our Vision Our Priorities Our Promise

Plastics & Rubber Stage & Theatre

PRODUCTS

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A History of Drive Innovation

Inspired Machines. Trusted Partners.

GENERAL PURPOSE DRIVES

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Nidec Synergy Portfolio

One Nidec

Commander C Commander S

49 62

CUSTOMERS

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HIGH PERFORMANCE DRIVES

72

OEMs

24 26 28

Unidrive M700, M701 & M702

74 84 92

Distributors

Unidrive M600 Unidrive M Series Unidrive M400 Extreme Power

End Users

100 108

COMPANY SUPPORT

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Local Support, Global Reach World Class Performance Technology you can rely on Embedded Intelligence Open Design Architecture Reliability Process Control

32 34 34 35 35 36 36 37

FREESTANDING DRIVES

110

DFS Series

111

SPECIALISTS DRIVES

120

Social Responsibility

Elevator Drive E300 Pump Drive F600 HVAC Drive H300

122 132 150

Website

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SERVO DRIVES AND MOTORS

168

SERVICE & SUPPORT

266

Digitax HD Digitax SF Unimotor hd

170 178 190

Technical Support

268 267 270 271 272 274 275 276 277 278

Drive Set-up

Diagnostic Tool 5Year Warranty Documentation Services & Repairs

DC DRIVES

206

Mentor MP

207

Drive Systems

Training

INDUSTRIAL CONTROL

214

Virtual Demo Drive Centres

PLC Controlled Motion HMI Panels and Software Ethercat Remote I/Os

216 218 222 224 226 228 230 232 234 236

FAQ s

280

RTME or Modbus TCP Remote I/Os

General

281 282 285 288 289 294 298 299

PTI210 Powertools

Commander C Unidrive M700

Applications

MCi200 & MCi210

Digitax HD Mentor MP

MCe Machine Controller

MCz Industrial PC Option Modules

PTi210

Software Tools

PC TOOLS

238

Other Topics

DISCOVER MORE

300

ACCESSORIES

240

Big Books

301 301

Green Books

CERTIFICATIONS

262

STANDARDS

264

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DRIVING THE WORLD WITH CLASS-LEADING MOTOR CONTROL PRODUCTS

Control Techniques is 100% focused on delivering world-class variable speed drives and power conversion technologies that are used in industry, commerce and renewable energy schemes. Our motor control solutions help businesses to significantly reduce energy costs and improve their operating efficiency.

General Purpose Drives Commander

High Performance Drives Unidrive

Freestanding Drives DFS Series

Specialist Drives

Elevator Drive E300 Pump Drive F600 HVAC Drive H300

C300 C200 S100

DFS Series

M700 M600 M400 Extreme Power

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DC Drives Mentor

Servo Drives & Motors Digitax Digitax HD Series Digitax SF Unimotor hd

Industrial Control

PLC Controlled Motion MCH040, MCH070, MCHMobile Remote I/O and EtherCAT I/O MCe Motion Controller, MCz Industrial PC Integration Modules

Mentor MP

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Control Techniques has been designing andmanufacturing the best variable speed drives in the world since 1973. Our customers reward our commitment to building drives that outperform the market. They trust us to deliver on time every time with our trademark outstanding service. More than 45 years later,we’re still in pursuit of the best motor control, reliability and energy efficiency you can build into a drive. That’swhatwe promise to deliver, today and always.

1.5K+ Employees

70 Countries

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#1 FOR ADVANCED MOTOR AND DRIVE TECHNOLOGY

Nidec Corporation is a global manufacturer of electric motors and drives. Nidec was set up in 1973. The company made small precision AC motors and had four employees. Today, it’s a global corporation that develops, builds and installs cutting-edge drives,motors and control systems in over 70 countries with a workforce of more than 110,000. You’ll find its innovations in thousands of industrial plants, IoT products, home appliances, cars, robotics, mobile phones, haptic devices, medical apparatus and IT equipment all over the world.

112K Employees

$14.2B Group Turnover

44+ Countries

337+ Companies

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HOW WE DEVELOPED A LOT HAS CHANGED IN 45 YEARS...

GROWTH

INVESTMENT

INNOVATION

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OUR PURPOSE

Our purpose gives us a reason to exist beyondmaking a profit. It gets us up in themorning and draws others to work with us. We are innovators. Our customers are innovators.Wewant to give them the tools to move the world. We are proud for our products and people to be the unsung heroes behind our customers who make machines that turn the world.

EMPOWERING INNOVATORS TO MOVE THE WORLD, ONE REVOLUTION AT A TIME

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OUR VISION

Our vision turns our purpose into a measurable and visual goal we can work towards. We are drive obsessed and our ambition pushes us to be the go-to for drives in our industry. It won’t be easy, and all of us have a role to play in moving the world!

WHEN ANYONE THINKS DRIVES, THEY THINK CONTROL TECHNIQUES

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OUR PRIORITIES

ENGAGE AND DEVELOP THE BEST PEOPLE.

We have our priorities right.

While day-to-day tasks may change, the overall principles that guide us remain the same. The best people, continuously seeking excellence commercially and operationally, relentlessly improving the ways in which we achieve success. It’s the Control Techniques way.

BE COMMERCIALLY AND OPERATIONALLY EXCELLENT.

CONTINUALLY IMPROVE OUR PROCESSES.

EVERYWHERE. ALL THE TIME.

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OUR PROMISE

This is our promise to our customers, it is the benefit we bring to them.

DRIVES FOR EVERY PURPOSE. DRIVEN BY YOU,

SUPPORTED BY EXPERTS

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A HISTORY OF DRIVE INNOVATION

Founded

Mentor II

Unidrive SP

Mentor I (1 st Digital DC Drive)

Unidrive (1 st Universal AC/Servo Drive)

1985

1995

1973

1986 1989 1992

1996 2000

2003

Became Control Techniques

Joined EMERSON

Commander SE

Vector (1 st Flux Vector Drive)

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Joined NIDEC

HVAC Drive H300

Digitax ST

Commander C

2017

2005

2007

2008

2012

2018

2019

2020

2021

2022

Commander SK

Unidrive M

Pump Drive F600 Commander S & Marsal

Mentor MP

Digitax HD

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INSPIRED MACHINES. TRUSTED PARTNERS.

Control Techniques has been at the front of customer-focused drive technology for over 45 years. We’re dedicated to the advancement of automation and providing an A-one reputation for customer service and support. Developing partnerships with our customer base is what we are all about. From OEM’s to end-users we have drive obsessives just waiting to connect, to see your projects through from conception to completion, providing solutions that you won’t find anywhere else.With our wealth of knowledge and expertise we are best placed to create a journey that is hassle free, quick and above all a partnership where we put you first.

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AND THAT’S NOT ALL PLUS ALL OF THIS

In addition to the Control Techniques product range you will also have access to our Nidec Synergy portfolio

Bevel gears create powerful systems using housings, shafts,flanges and bearings. Your complex design is in good handswith Nidec Graessner - we've beenworking on intelligent concepts for over 65 years. www.graessner.de Over several decades, CTD has developed generations of high performance motor ranges to meet the design, the performance, the functionality and the cost specifications of a wide range of applications and industries. www.controltechniquesdynamics.com

KB Electronics manufacturers off the shelf and custom OEM AC Drives Inverters, DC Drives, Fan Speed Controls - motor drives from fractional to 30 HP. www.nidec.com/kbelectronics

Kato Engineering provides reliable, durable products for your specific power generation needs, along with expertise, product support, genuine parts, remanufacturing options, and training you can depend on. www.kato-engineering.com

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Nidec Drive Systems (NDS) is a global manufacturing enterprise that provides custom engineered control, motor and drive system solutions for world class customers in electric vehicle, commercial floor care, material handling, aerial work platforms,water pumping, and renewable energy. www.nidec.com Leroy Somer design, develop and manufacture scalable, customised product & service solutions for OEMs supported by a global presence with operations and engineering & development teams in Europe, China, India & Americas. www.leroy-somer.com

The Nidec Motion Control product line features a full line of high efficiency motors, large and small,which serve industrial, residential, and commercial markets. www.nidec.com

Welcome to the world's most innovative, complete and integrated Motion Contol, Navigation Sensors and Power Management solutions for mobile robots. www.roboteq.com

NIDEC SANKYO's portfolio includesmicromotors,steppingmotors,aswell as card readers, industrial robots and a broad array of other equipment. www.nidec.com

Providing high precision motion control speed reducers, Automatic Guided Vehicles (AGV's), power transmission equipment, press machines and measuring instruments. www.nidec.com

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THE WINNING MENTALITY OF ONE NIDEC

LOWVOLTAGE AC

Type of Product

General Purpose

High Performance

Freestanding

Standard Software

PLC / Controller

PLC Controlled Motion

Accessories / Connection

Drives

ID300

KB

DFS

Unidrive

Commander

Motors

Dyneo +

IMfinity

Unimotor FM

Gears

Speed Reducers

Dynabox

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ULTRA LOWVOLTAGE AC

DC

Specialist

Servo

DC Drives

Applications Software

IPC (MCs, MCe and MCz)

PLC Controlled Motion

HMI

Remote I/O

Roboteq

ID300

Digitax SF

Elevator E300 Pump Drive F600 HVAC Drive F600

Digitax HD

Mentor MP

AGV & Robotic Solutions

CPLS

Dyneo+

Unimotor FM

Unimotor hd

E27

Unimotor

Geared Servo Motor

PowerGear

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SMARTER RELATIONSHIPS STAY THE COURSE Control Techniques understand the tough challenges faced by Original Equipment Manufacturers (OEMs) and we will make it our priority and mission to take on those challenges and turn them into opportunities for you to excel and stand out from the crowd.

As an organisation we offer:

• A deep focus on and knowledge of the key sectors in both process and discrete manufacturing industries • An excellent global infrastructure which provides: i. Global manufacturing and R&D footprint ii. Local technical and sales support through our global Drive Centres, Distributors and Country Partners networks • Highly flexible and comprehensive product ranges,with options and opportunities for customisation • Technical & engineering expertise worldwide • Well-formed, resourced and proven new product development processes With dedicated OEM account managers, supported by our entire organisation, we can help you develop product and service solutions that add value to your business. This includes enhancing profitability, stream- lining your processes & supporting you to meet and exceed your commercial goals.

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YOUR SUCCESS IS OUR SUCCESS

We are committed to providing everythingyou need to succeed inyour market including:

World Class-Leading Products

Commercial support to gain market share

• Technical support and customer service tailored to your local needs • Sales Tools & Training • Investments in marketing, promotion & campaigns • Our aim is to create prosperous and long-term partnerships with a focus on: i. Consistency & transparency ii. Working relationship based on trust & respect

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LOCAL STOCK, GLOBAL SUPPORT Combine our global network of Drive Centres with an extensive collection of trusted distributors, systems integrators and partners, and you get the full Control Techniques experience. Drives available quickly, when you need them most, with support to ensure you’re up and running in no time. • Extensive local stocks via our global Drive Centres means product can be with you quicker than you think • Expert local support and services available from drive obsessives in your region • Flexible products which fit into any existing system thanks to our unique Open Architecture philosophy • Comprehensive free warranty programme on selected products

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HERE'S WHAT MAKES US DIFFERENT

World-Class Performance The outstanding performance of our drives is the fruit of over 45 years of engineering experience in drive design.

Open Design Architecture Based on open design architecture, our drives integrate with all primary communication protocols. Embedded Intelligence Precision motor control is combined with the highest embedded intelligence, ensuring maximum productivity and efficiency of your machinery.

Technology you can rely on Robust design and the highest build quality ensure the enduring reliability of millions of our drives installed around the world.

Reliability Process Control Robust design and the highest build quality ensure the enduring reliability of millions of our drives installed around the world.

Social Responsibility Robust design and the highest build quality ensure the enduring reliability of millions of our drives installed around the world.

Local Support, Global Reach Highly experienced, locally based application engineers design and support drive technology to provide maximum value,wherever you are in theworld.

Website You can find a variety of content on our website from product information and videos to latest news and downloads. www.controltechniques.com www.driveobsessed.com

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LOCAL SUPPORT, GLOBAL REACH

Discover all of our worldwide locations here

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Drive sales, technical support, repair and application expertise

Country Partners

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WORLD-CLASS PERFORMANCE

The bread and butter of Control Techniques is honing our unique motor control algorithms, taking pride in our craft as any good craftsmanwould. This ensures that our drives offer the highest control stability and bandwidth for every industrial motor type.Our high performance drives enable maximummachine throughput in every application and with every motor, from standard AC induction motors to dynamic linear motors and from energy saving hybrid permanent-magnet motors to high performance servo motors.

TECHNOLOGY YOU CAN RELY ON

We design our drives to run at their optimum, even in the harshest of conditions from simple PLC logic of our general-purpose drives, to three axis decentralized control operating four times faster than a standalone PLC machine controller. Reliability through process control ensures consistency and peace of mindwith drives tested up to 50 times during build stage.

Ingress • Conformal coating • Patented air flow system • Ingress protection

Electrical • Wide supply voltage tolerance,

Temperature • Adaptive thermal management • Intelligent multi-speed fan

protects against: a. Load shedding b. Brownouts

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EMBEDDED INTELLIGENCE

Many of our drives incorporate an easy to use, on-board PLC which can execute programs for logic and sequencing with real-time tasks. Our flagship Unidrive M700 series integrates a 1.5 axes Advanced Motion Controller, allowing motion functions to be synchronously carried out on the drive at 250 μs cycle time, minimising system latencies and maximising performance. By implementing motion control on the drive, the system design can be liberated from being tied to specific PLC vendors, at the same time reducing the computational load on the external PLC or even replacing it altogether.

OPEN DESIGN ARCHITECTURE

Our drives communicate with all common protocols. • Total freedom to design your systemwithout limitations • A simple way to integrate with virtually any machine • An opportunity to offer customisation without additional development costs • No systems tie-ins

“I would recommend these drives to other plants. They are good, tight drives with a flexible interface that makes communicationwith other equipment easy.”

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RELIABILITY PROCESS CONTROL

Our modern R&D and manufacturing processes ensure consistency to give you peace of mind.

Test

Manufacture

• We test to destruction, running sample drives on a live rig –24hrs a day, 365 days a year • Simulation tools diagnose hidden faults

• All our staff receive IPC-A-610 training (world standard for ensuring consistency) • Drives are tested up to 50 times throughout the build stages

SOCIAL RESPONSIBILITY

As a global operation, Control Techniques takes CSR seriously. We conform to the following management systems:

ISO 9001:2015 Certificate No. Q05176

ISO 14001:2015 Certificate No. EMS54446

RoHS WEEE

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WEBSITE

You can find all of the following information and support on our website: www.controltechniques.com

• Full Product Information • Service & Support • Videos • News • Downloads: • Case studies • Engineering guided • User guides • Brochures • Mobile Applications • Software Registration

DRIVEOBSESSED.COM

• Find your drive • Detailed product pages • Library - Drives knowledge

Connect with us

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CRANES & HOISTS

Country: Germany Product used: Unidrive Customer profile

INTEGRATED SPACE-SAVING

Incorporating crane control software into Unidrive AC drives has enabled crane control specialists NTK Technik GmbH to build unique operational features into a new design of crane recently launched by Jost Cranes of Germany. The operational software used by luffing cranes usually needs to perform static weighing by a load cell after the initial lift, which created an uncomfortable jolt for the operator caused by the start-stop-start of the hoist. Solution Sophisticated crane control software that runs in the drives’ application modules was produced. This incorporates two completelynewfeatures that includeanewmethodof assessing load during the lift to eliminate the weighing delay - and it’s accompanying jolt – and a selectable operatingmode that gives a constant load height irrespective of the luffing position of the crane.

& SUPERB DYNAMIC RESPONSE

Key benefits •

Unique crane software

Compact & programmable drives Highest level of safety

Optimised hoist & speed comfort

“ The tower crane company, Jost Cranes of Germany, has adopted the NKT-Technik system for their new generation of topless luffing cranes,whichwill become the backbone of the company’s product line. ”

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FANS & PUMPS

SMART CONTROL SAVES ENERGY

Country: Singapore Product used: Unidrive Customer profile

M200’s onboard PLC boosts the intelligent control. Engineers can now program the fountain display from a remote app, saving both time and resources. Furthermore, Unidrive M200 has an easy-to-use fixed LED keypad and a useful, hard-to-miss parameter guide on the front of the drive, aiding set-up, relieving some of the pain points installers typically face.

Solution Navitech purchased eight Control Techniques’ M200 Unidrives via Kimms Electrical to do the job. Exploiting M200’s communication flexibility, Navitech integrated the drives into the fountain control system via Ethernet IP. The variable speed drives control the compressors to regulate the jet sprays’ height, using the Modbus protocol creating an attractive display. Established for over 20 years, Singapore based company Navitech delivers innovative mechanical & electrical designs and installations that are cost-effective. Navitech prides itself on offering best-of-class solutions by utilising up to date technology for enterprise customers. Its clients include high-profile national organisations such as the Nanyang Technology University (NTU), Public Utilities Board (PUB), Housing & Development Board (HDB) and the Centre of Building Research.

Key benefits •

20-30% energy savings

Smart Control

• Compact size relieves installtion pain points • Excellent technical support

“Our end customer received an excellent quality product that offers more functionality than they had previously. Our experiencewith Control Techniques has been superior; the team provided strong technical support and is always quick to respond to queries.””

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TEST RIGS

Customer profile Established in 1946,Rewinds & J.Windsor is one of the largest independently owned electric motor and rotating equipment repairers in the UK. Operating across three sites, the company offers a range of electrical, mechanical, and electronic engineering services across the UK and Ireland. The company’s motor testing facility in Liverpool, tests, builds, and repairs awide range of motors fromwind turbines to big brand car motors. Solution A 500 kWControl Techniques’ DFS drive,was just the solution. The pre-assembled, ready to install drive cubicle system, is designed for use in high power applications where energy saving and high ingress protection are essential.

BIG THINKING FOR TESTING BIG MOTORS

Country: UK Product used: DFS Drive

Key benefits •

Increased capacity

• • •

Extends the company’s service offer

Increased flexibility

Easy to use

“The Control Techniques’ DFS drive cubicle is doing everythingwe want. The upgrade to the new system has increased our flexibility as a firm.Moving from our old 250 kWdrive to 500 kWmeans we can now test much bigger motors, up to 1 MW in-house, reducing our service costs.We can now take on morework and test and repair other companies motors.”

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MATERIAL HANDLING

Customer profile A new shiploader at Dalrymple Bay Coal Terminal at Hay Point Port, Queensland has been fitted with Unidrive AC drives. Between 15 and 18 trains are unloaded at the coal terminal daily (approx 5,500 tonnes per hour) for export, the terminal also serves 14 mines in Queensland. The expansion added a newberth and shiploader to the existing 2 berths/2 shiploader combination. Solution Control Techniques Australia was awarded the contract by Clough Downer JV and designed a scheme where all drives communicate with a PLC via DeviceNet,with encoder feedback giving closed loop motor control, and additional on-board processing.

COAL LOADER RELIES ON DRIVES

Country: Australia Product used: Unidrive

Key benefits •

Compact drives Encoder feedback On-board processing

• • •

Local support

“ The client was pleasedwith our solution based on Unidrive AC drives, and drives and switchgear were mounted back-to-back in specially designed compact cubicles. Once installed at Bay,we completed the final commissioning,whichwas completed very quickly to the client’s full satisfaction. ”

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PACKAGING

THE VERTICAL PACKAGING REVOLUTION

Country: Italy Product used: Digitax Customer profile

Solution Sabalpack’s flagship ‘Leopard’ Stabilo line is a range of fully automatic electronic vertical packaging machines fitted with brushless motors to provide the sealing crimper and packaging feed functions. The Stabilo bag has fourealed corners for strength and stability. Changes in bag size and format can be achieved quickly and easily by the operator entering instructions using the control panel. This information is then sent by Profibus to the SM Applications Plus programmable processor in the Digitax servo drive that runs the crimper motor settings and film feed so the appropriate amount of film is fed for each batch.

Italian company Sabalpack designs and produces innovative packing machine, with Control Techniques drives at the heart of the company’svertical form,fill and seal packagingmachines. Based on technological advances, Sabalpack manufactures revolutionary vertical packaging machines. For the company, product quality, repeatability and precision are of utmost importance, as well as minimisingwaste to keep costs down, all of which is possible thanks to their decision to make Control Techniques drives their drives of choice.

Key benefits •

“ It is an intelligent solution to the problem of product spillage, focusing more on end results and producing high quality packages. It combines reliability, high performance to increase operating speed, repeatability and accuracy,while at the same time reducing panel sizes and costs.”

Extreme accuracy

High precision and repeatability

Format changes quick and easy

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PLASTICS & RUBBER

9 MILLION TYRES GET NEW LEASE OF LIFE

Country: South Africa Product used: Unidrive

Solution Having previously installed Control Techniques AC drives on the plant’s extruder and Calendar Mill (a process that forms the exudates & processes cushion gum),Multispeed Transmissions concluded that the mixer operation would also benefit from a similar installation. The Unidrive M700ACwas selected.A high-performancemotor control system that provides ultimate control flexibility in high specification industrial applications. Two Unidrive M700’s are now connected to a common gearbox,which evenly shares the load throughout the operation.

Customer profile Based in Alrode, Johannesburg,Bandag SA is part of the global Bandag Group. This leading retread company specialises in giving new life to truck tyres, enabling them to perform like new but at a fraction of the cost. Truck fleets are its primary focus; new treads are applied to existing tyres to deliver more mileage over any terrain, using next-generation compounds that resistwear & tear. Worldwide, almost 9 million truck and bus tyres are fitted with Bandag retreads annually, establishing this company as a true industry leader. Through a network of independent tyre franchises in South Africa, Bandag SA has been providing a much-needed service to the African logistics industry since the 1960s.

Key benefits •

10% energy savings per month

• • •

5% increase in uptime

6% increase in productivity

Future-ready solution

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STAGE & THEATRE

Customer profile As part of a four-year £112million transformation at the Royal Shakespeare Theatre in Stratford-upon-Avon, Dutch theatre automation company Trekwerk was responsible for the renovation of the over-stage installation. The contract was awarded to Control Techniques’ Rotterdam Drive Centre and around 100 AC drives and servo motors were used throughout the project. The challenge was to automate the movement of back-drops and scenery, and the complex system of lighting arrays,which included the development, design,manufacture & installation of 60 winches plus hoists for 30 light rays. Solution A total of 46 drives were fitted to 60 winches. All were fitted with Control Techniques’ 15 kWUnidrive AC drives operating in servo mode & twinnedwith Unimotor 190 servo motors, fitted with double encoders for precise positioning and speed control. Key benefits • Extremely flexible • Virtually silent • Safe operation

NO DRAMA PROGRAMMING AND OPERATION

Country: UK Product used: Unidrive

“All drives communicatewith each other using Control Techniques’ own high-speed network for CT Net, as well as communicating via CT Net with the Trekwerk control system.”

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WE ARE DRIVE OBSESSED

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GENERAL PURPOSE DRIVES

COMMANDER C COMMANDER S

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0.25kW - 132kW (0.33 hp to 200hp) 100V | 200V | 400V | 575V | 690V Linear Linear V to F, Square V to F, Dynamic V to F, Set Point V to F, Stator Resistance Compensation, RFC-A (enhanced open-loop performance) COMMANDER C FLEXIBILITY FOR COUNTLESS APPLICATIONS Commander C combines efficiency and reliability to offer optimum performance for a wide range of applications.With 9 frame sizes, it covers powers from 0.25 to 132 kW / 0.33 to 200 hp. Many features are built in, including PLC capabilities for simple programming needs, dual STO (C300 variants) safety function, braking transistor and PID control.

Applications:

Pumping,Ventilating & Compressing

Conveying

Lifting, Hoisting &Winching

Free 5 year warranty The Commander C series has a highly robust design to copewith harsh environments. It has proven exceptionally reliable and we feel so assured about this thatwe have given it a free 5yearwarranty.

Access Control

Processing (Mixers, Crushers,Agitators, Centrifuges, Extruders)

Nowyou can buywith the same confidence.

Warranty terms and conditions apply.

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SPECIFICATION

Power & Control

100 V drive: 100 V to 120 V ±10 % 200 V drive: 200 V to 240 V ±10 % 400 V drive: 380 V to 480 V ±10 % 575 V drive: 500 V to 575 V ±10 % 690 V drive: 500 V to 690 V ±10 % Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases)

Supply Requirements

Input Displacement Power Factor

0.97

Phase

1 and 3 (model dependent)

Power Range

0.25 to 132 kW / 0.33 to 200 hp

Input Frequency Range

45 to 66 Hz

Output Frequency/Speed Range

0 to 550 Hz

Size 1 - 4: 0.667, 1, 2, 3, 4, 6, 8 12 & 16 kHz Size 5 - 9: 2, 3, 4, 6, 8 12 & 16 kHz (Factory default = 3kHz)

Switching Frequency

Heavy Duty Overload Capability

150 % for 60 s (open loop mode), 180 % for 3 s (RFC-A mode)

Linear V to F Square V to F

Dynamic V to F Set Point V to F Stator Resistance Compensation RFC-A (enhanced open-loop performance)

Operating Modes

Coast, Ramp, Ramp & DC Injection Braking, DC Injection Braking with 0 Hz detect, Timed DC Injection Braking Built-in braking transistor, external resistor required

Stopping Modes

Communication & Interfaces

Modbus RTU, EtherCAT, PROFIBUS, Ethernet, DeviceNET, CANopen, PROFINET, POWERLINK (all available with SI-options)

Communications

Fixed LED keypad Remote IP66 Keypad (available as an accessory) Remote IP66 RTC Keypad (available as an accessory) HMI (available as an accessory) Connect (PC commissioning & cloning tool) Machine Control Studio for on-board PLC programming

Keypads

User Software Tools (Free To Download)

Inputs & Outputs

2 x Analogue input Possible settings: 0-10 V, 0-20 mA, 4-20 mA (No Alarm), 4-20 mA (Alarm), 4-20 mA (Error)

Analogue

1 x Analogue output Possible settings: 0-10 V, 0-20 mA, 4-20 mA

3 x Digital inputs (1 frequency input) 1 x Digital input / output programmable 1 x Digital input / output programmable (can be used as a frequency or PWM output to represent analogue value)

Digital

Digital Input Logic

Positive or negative input logic (PNP or NPN sensors)

Relay

1 x Relay (single pole, double throw relay)

Accuracy

Frequency 0.02%,Analogue input 1: 11 bit plus sign,Analogue input 2: 11 bit. Current typical 2%.

3 x Analogue inputs (default) / Digital inputs programmable 4 x Digital input / output programmable 1 x Digital input 2 x Relays

Extra I/Owith SI-I/O Option Module (Available as an Accessory)

Mounting & Environment

IP20 Conduit Box ULType 1 ingress protection (available as an accessory)

IP Rating

Storage Temperature

-40 °C to 60 °C (-4 °F to 140 °F)

Operating TemperatureWithout De-Rate

-20 °C to 40 °C (-4 °F to 104 °F)

-20 °C to 60 °C (-4 °F to 140 °F) Frames 1 to 4 -20 °C to 55 °C (-4 °F to 131 °F) Frames 5 to 9

Operating Temperaturewith De-Rate

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Mounting & Environment continued Cooling

Integral cooling fan

Altitude

≤3000 m(≤1000 m no de-rate; 1000 m to 3000 m derate 1 % every 100 m)

Humidity

95 % non-condensing at 40 °C / 104 °F - EN61800-2(3k3)

Pollution

Pollution degree 2 - dry, non-conducting pollution only

Reference standard IEC60068-2-27, IEC60068-2-29 bump test, IEC60068-2-64 randomvibration test, IEC60068-2-6, EN61800-5-1 sinusoidal vibration test. Tested to Environmental Category ENV3

Vibration

Mechanical Shock

Tested in accordancewith IEC 60068-2-27 and IEC 60068-2-29

Frame 1 to 4 – Surface mount via mounting holes or DIN Rail mount Frame 5 to 9 – Surface mount via mounting brackets or through-panel mount via through-panel mounting kit

Mounting Methods

Mounting Clearance

0 mm either side, 100 mm above and below

Overvoltage Category

Category III (IEC/EN/KN/UL61800-5-1)

Corrosive Environments

EN 60721-3-3 ISO9223 Class C3

75 m Frame 1 100 m Frames 2 to 4 200 m Frames 5 to 6 250 m Frames 7 to 9

MaximumMotor Cable Length

Standards

CE (European Union), cUL Listed (USA and Canada), DNV (marine applications), KC (Korea), RCM (Australia/ New Zealand), EAC (Russian Customs Union), UKCA (United Kingdom), C-Tick (Australia)

Approvals

E171230

Product Safety Standards

IEC/EN/KN/UL 61800-5-1, CSA C22.2 No.274, GB12668.501-2013

C300 models only: The Safe Torque Off (STO) function may be used as a safety component of a machine. Type examination certificates by TÜV Rheinland:

Frame sizes 1 - 4: No. 01/205/5383.03/18 Frame sizes 5 - 9: No. 01/205/5387.02/18 Functional safety parameters: EN ISO 13849-1 - Cat 4, PLe EN61800-5-2/EN62061/IEC 61508 - SIL3 UL functional safety approval: FSPC E171230

TÜV

IEC/ EN 61800-3 Immunity and Emissions EN 61000-6-2: Immunity for industrial environments EN 61000-6-4: Emissions for industrial environments

Product EMC Standards

EN 61000-3-2: Harmonic current emissions An EMC data sheet is available on request

RoHS

Complies with the Restriction of Hazardous Substances Directive (2011/65/EU)

Immunity Compliance

Second environment (Industrial)

ISO

Manufacturing facilities comply with ISO 9001:2015 and ISO 14001

Warranty Warranty

5Years (warranty terms and conditions apply)

Accessories

Remote Interfaces

Remote keypad IP66 Remote, IP66 RTC Keypad , HMI

Filters & Cables

External EMC filters, CT communications cable

AI-485 24 VAdaptor, SI-EtherCAT, SI-PROFIBUS, SI-Ethernet ,DeviceNET, SI-CANopen, SI-PROFINET , SI-POWERLINK, SI- Encoder

Communication & Feedback, SI-Options

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AI-Back-up Adaptor AI-Smart Adaptor

Back-up & Cloning

Conduit Box

For ULType 1 ingress protection

Protection Conformal Coating

100 % Coverage

100 V models: 175 Vdc 200 V models: 175 Vdc 400 V models: 330 Vdc 575 V models: 435 Vdc 690 V models: 435 Vdc

DC Bus Undervoltage Error Level

Frame sizes 1 - 4:

100 V models: 510 Vdc 200 V models: 510 Vdc 400V models: 870 Vdc

DC Bus Overvoltage Error Level

Frame size 5 - 9:

200V models: 415 Vdc 400 V models: 830 Vdc 575 V models: 990 Vdc 690 V models: 1190 Vdc

Drive Overload Error

Programmable: Default settings: 180% for 3s, 150% for 60s

Instantaneous Overcurrent Error/Limit

220% of rated motor current

Phase Loss Error

DC Bus Ripple Threshold Exceeded

Control Board Over Temperature, Inverter Model Temperature, Inverter Thermistor Temperature,Drive heatsink temperature exceeds 95°C (203°F)

Overtemperature Error

Short Circuit Error

Protection against output phase-to-phase fault

Ground Fault Error

Protection against output phase-to-ground fault

Motor Thermal Protection

Electronically protects the motor from over-heating due to loading conditions

Keep Running

Parameter set to avoid errors and machine downtime (needs to be configured)

Dedicated Thermistor Input

Avoid downtime or machine damage due to overheated motor

General Items suppliedwith the drive

Step-By-Step Guide, Safety Information,Grounding bracket (Frames 1 to 4), Surface mounting brackets (frame 5 to 9)

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FUNCTIONALITY Modbus RTU Communications (available with AI-485 Adaptor) ControlWord Control

Cloning

Serial Baud Rate

600 to 115000 bps

Modbus RTU Protocol

8.2NP, 8.1NP, 8.1EP, 8.1OP

On Board PLC

User Memory Space

30 KB

Machine Control Studio • CODESYS based

User Software Tools (Free to Download)

• Included programming languages: ladder diagram, structure text, function block diagram, instruction list, sequential function chart, continuous function chart • Function block libraries • On-line monitoring of programvariableswith user definedwatchwindows • Support for on-line change of program

Pre-set Programs (Available on Request)

Unbalanced Load Detection (Laundry Application)

Reference

4 (Selectable: Analogue Ref. 1,Analogue Ref. 2, Pre-set Frequency Ref., Keypad Ref.)

Selectable References

Jog Reference

Up / Down %Reference (Motorised Pot)

Bi-Polar Reference

Pre-set Speeds

8

Pre-set Timer

Skip Frequencies

3

Skip Frequencies Dead Band

Local/Remote

S-Ramp

Acceleration Rates

8

Deceleration Rates

8

Frequency Input Reference (Pulse Train)

0 Hz to 100 kHz

Run Reverse

Torque Reference

Application Specific

PID Controller

PI Control

PID Feedforward

PID Threshold Detector

PID Slew Rate

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Reference Configuration

Run/Stop Configuration

Input Scaling

Run Permit (Latching Run)

Limit Switches

Additional Application Parameters

64

Control

Control Mode: Linear V to F

(Definable Boost)

Control Mode: Square V to F

(Definable Boost)

Control Mode: Low Energy Mode (Dynamic V to F)

Control Mode: Set Point V to F

Control Mode: Stator Resistance Compensation

Control Mode: RFC-A (Enhanced Open-Loop Performance)

Motor Stability Optimiser

Slip Compensation

Auto-tune: Static

Auto-tune: Rotating

Size 1 - 4: 0.667, 1, 2, 3, 4, 6, 8 12 & 16 kHz Size 5 - 9: 2, 3, 4, 6, 8 12 & 16 kHz (Factory default = 3kHz)

Switching Frequency

Catch an Already Spinning Motor

Speed Feedback via SI-Encoder Option

Second Motor Set-up

Motor Pre-Heat Control

Stop Mode: Ramp

Stop Mode: Coast

Stop Mode: Ramp & DC Injection

Stop Mode: DC Injection Brakingwith 0 Hz detect

Stop Mode: Timed DC Injection Braking

Built-in Braking Transistor (External Resistor Required)

Brake Settings (DC bus)

Programmable Braking in RFC-A Mode

Mechanical Brake Controller

Supply Loss Detection

Low DC Link Operation

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Analogue Input Control

Analogue Output Control

Digital Input Control

Digital Output Control

Relay Control

Logic Function Control

Timer Function Control

Limit Switch Control

Variable Selector

Temperature Monitoring

Keypad Button Assignment

Programmable Output Current Limit

General

Diagnostics

Error History Log

8

Auto-Reset After Error

Error Time Stamping

Power Loss Ride Through

Run Time Log

Cloning

Via: Modbus RTU, SD Card, Connect

Energy Meter

Security

4-digit PIN protectionw

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DIMENSIONS

Commander C200/C300 Dimensions

Overall Dimensions

Mounting Dimentions

Mounting Hole Dia.

Weight

Frame Size

mm

in

mm

in

mm in

kg

lb

H

W D

H W D

H

W H

W

1

160

75 130 6.30 2.95 5.1 143

53

5.7

2.08

5.0

0.20 0.75 1.65

2

205

75 150 8.07 2.95 5.9 194

55

7.63 2.17

5.0

0.20

1.3

3.0

3

226

90 160 8.90 3.54 6.3 315

70.7 8.46 2.80

5.0

0.20

1.5

3.3

4

277

115 175 10.90 4.50 6.9 265

86

10.43 3.40

6.0

0.23 3.13

6.9

5

391

143 200 15.39 5.63 7.87 375

106 14.76 4.17

6.5

0.26

7.4

16.3

6

291

210 227 15.39 8.27 8.94 378

196 14.88 7.72

7.0

0.28 14.0 30.9

7

557

270 280 21.93 10.63 11.02 538

220 21.18 8.66

9.0

0.35 28.0 61.7

8

804

310 290 31.65 12.21 11.42 884

259 30.87 10.20 9.0

0.35 52.0 114.6

9A

1069 310 290 42.09 12.21 11.42 1051 259 41.38 10.20 9.0

0.35 46.0 101.4

9E

1108 310 290 43.62 12.21 11.42 1090 259 42.91 10.20 9.0

0.35 66.5 146.6

Documentation & Downloads

Product documentation and PC tools available for download from: www.controltechniques.com/support

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CONNECTIONS

Typical Power Connetions

Default Control Connections

PRODUCT CODES

C200- 03 4

00073

A - 101 00 AB100

Model: C200 – The lead product for Commander C range C300 – As C200 + dual STO

Frame Size 1 to 9

Current Rating:

CT Reserved

Product Variant:

Heavy Duty current rating x 10

AB100- Standard

Voltage Rating: 1: 100 V drive (100 V to 120 V ±10 %) 2: 200 V drive (200 V to 240 V ±10 %) 4: 400 V drive (380 V to 480 V ±10 %) 5: 575 V drive (500 V to 575 V ±10 %) 6: 690 V drive (500 V to 690 V ±10 %)

Regional Default Setting: 00 – 50 Hz

Drive Format: A – AC in AC out

01 – 60 Hz

*E – AC in AC out, External line reactor

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MODEL NUMBER AND RATINGS

Variants with C3 built-in EMC filter

Heavy Duty

Normal Duty

Input Phases

Frame Size

Product Code

Max Continuous Current (A)

Max Continuous Current (A)

Motor Shaft Power (kW)

Motor Shaft Power (hp)

Motor Shaft Power (kW)

Motor Shaft Power (hp)

100/ 120 Vac +/-10% C200-01100017A10100AB100

1

01

1.7

0.25

0.33

C200-01100024A10100AB100

1

01

2.4

0.37

0.5

For Normal Duty applications, use Heavy Duty ratings.

C200-02100042A10100AB100

1

02

4.2

0.75

1

C200-02100056A10100AB100

1

02

5.6

1.1

1.5

200/240 Vac +/-10% C200-01200017A10100AB100

1

01

1.7

0.25

0.33

C200-01200024A10100AB100

1

01

2.4

0.37

0.5

C200-01200033A10100AB100

1

01

3.3

0.55

0.75

C200-01200042A10100AB100

1

01

4.2

0.75

1

C200-02200024A10100AB100

1 | 3

02

2.4

0.37

0.5

For Normal Duty applications, use Heavy Duty ratings.

C200-02200033A10100AB100

1 | 3

02

3.3

0.55

0.75

C200-02200042A10100AB100

1 | 3

02

4.2

0.75

1

C200-02200056A10100AB100

1 | 3

02

5.6

1.1

1.5

C200-02200075A10100AB100

1 | 3

02

7.5

1.5

2

C200-03200100A10100AB100

1 | 3

03

10

2.2

3

C200-04200133A10100AB100

1 | 3

04

13.3

3

3

C200-04200176A10100AB100

3

04

17.6

4

5

C200-05200250A10100AB100

3

05

25

5.5

7.5

30

7.5

10

C200-06200330A10100AB100

3

06

33

7.5

10

50

11

15

C200-06200440A10100AB100

3

06

44

11

15

58

15

20

C200-07200610A10100AB100

3

07

61

15

20

75

18.5

25

C200-07200750A10100AB100

3

07

75

18.5

25

94

22

30

C200-07200830A10100AB100

3

07

83

22

30

117

30

40

C200-08201160A10100AB100

3

08

116

30

40

149

37

50

C200-08201320A10100AB100

3

08

132

37

50

180

45

60

C200-09201760A10100AB100

3

09

176

45

60

216

55

75

C200-09202190A10100AB100

3

09

219

55

75

266

75

100

C200-09201760E10100AB100

3

09

176

45

60

216

55

75

C200-09202190E10100AB100

3

09

219

55

75

266

75

100

380/480 Vac +/-10% C200-02400013A10100AB100

3

02

1.3

0.37

0.5

C200-02400018A10100AB100

3

02

1.8

0.55

0.75

C200-02400023A10100AB100

3

02

2.3

0.75

1

For Normal Duty applications, use Heavy Duty ratings.

C200-02400032A10100AB100

3

02

3.2

1.1

1.5

C200-02400041A10100AB100

3

02

4.1

1.5

2

C200-03400056A10100AB100

3

03

5.6

2.2

3

C200-03400073A10100AB100

3

03

7.3

3

3

C200-03400094A10100AB100

3

03

9.4

4

5

58

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