In this catalogue you’ll learn about the tools we create that help innovators to move the world. From our general purpose Commander range, up to our high performance Unidrive family; whatever your application we have the answer. We’ve been doing this for decades and have a long history of firsts. So, whenever you think drives, think Control Techniques.
COMPREHENSIVE CATALOGUE
WWW.CONTROLTECHNIQUES.COM
WELCOME
Control Techniques, a Nidec company, is the global drives specialist with a long entrepreneurial history. We are a challenger and with the backing of our international parent company, Nidec,we have ensured we are a big name in the drives industry,We provide ourselves on the service we provide, not only from Newtown in Wales,but also from our network of drive centres around the world.We are drive obsessed and our ambition pushes us to the be the go-to for drives. This catalogue will showcase the tools we create to help innovators to move the world. From our general purpose Commander range, up to our high performance Unidrive family; whatever your application we have the answer.
We’ve been doing this for decades and have a long history of firsts.
So,whenever you think drives, think Control Techniques.
Anthony Pickering President, Control Techniques
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WELCOME
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TOP SOLUTIONS
38
SERVO DRIVES AND MOTORS
168
SERVICE & SUPPORT
266
Digitax HD Digitax SF Unimotor hd
170 178 190
Contents
4 6 8 9
Manufacturing Fans & Pumps
39 40 41 42 43 44 45
Technical Support
268 269 270 271 272 274 275 276 277 278
Class-Leading Motor Control Products
Drive Set-up
Control Techniques Nidec Corporation
Test Rigs Packaging
Diagnostic Tool 5Year Warranty Documentation Services & Repairs
DC DRIVES
206
Grew. Innovated. Advanced
10 12 13 14 15 16 18 20 22
Steel
Our Purpose Our Vision Our Priorities Our Promise
Plastics & Rubber
Mentor MP
207
Manufacturing
Drive Systems
Training
INDUSTRIAL CONTROL
214
PRODUCTS
46
Virtual Demo Drive Centres
A History of Drive Innovation
PLC Controlled Motion HMI Panels and Software Ethercat Remote I/Os
216 218 222 224 226 228 230 232 234 236
Inspired Machines. Trusted Partners.
GENERAL PURPOSE DRIVES
48
FAQ s
280
Nidec Synergy Portfolio
One Nidec
Commander C Commander S
49 62
RTME or Modbus TCP Remote I/Os
General
281 282 285 288 289 294 298 299
PTI210 Powertools
CUSTOMERS
24
Commander C Unidrive M700
Applications
HIGH PERFORMANCE DRIVES
72
MCi200 & MCi210
OEMs
24 26 28
Digitax HD Mentor MP
MCe Machine Controller
Unidrive M700, M701 & M702
74 84 92
Distributors
MCz Industrial PC Option Modules
Unidrive M600 Unidrive Modular Unidrive M400 Extreme Power
End Users
PTi210
Software Tools
100 108
COMPANY SUPPORT
30
PC TOOLS
238
Other Topics
DISCOVER MORE
300
Local Support, Global Reach World Class Performance Technology you can rely on Embedded Intelligence Open Design Architecture Reliability Process Control
32 34 34 35 35 36 36 37
FREESTANDING DRIVES
110
ACCESSORIES
240
Big Books
301 301
DFS Series
111
Green Books
CERTIFICATIONS
262
SPECIALISTS DRIVES
120
Social Responsibility
Elevator Drive E300 Pump Drive F600 HVAC Drive H300
122 132 150
STANDARDS
264
Website
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DRIVING THE WORLD WITH CLASS-LEADING MOTOR CONTROL PRODUCTS
Control Techniques is 100% focused on delivering world-class variable speed drives and power conversion technologies that are used in industry, commerce and renewable energy schemes. Our motor control solutions help businesses to significantly reduce energy costs and improve their operating efficiency.
General Purpose Drives Commander
High Performance Drives Unidrive
Freestanding Drives DFS Series
DC Drives Mentor
Specialist Drives
Servo Drives & Motors Digitax Digitax HD Series Digitax SF Unimotor hd
Industrial Control
Elevator Drive E300 Pump Drive F600 HVAC Drive H300
PLC Controlled Motion MCH040, MCH070, MCHMobile Remote I/O and EtherCAT I/O MCe Motion Controller, MCz Industrial PC Integration Modules
C300 C200 S100
DFS Series
M700 M600 M400 Extreme Power
Mentor MP
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#1 FOR ADVANCED MOTOR AND DRIVE TECHNOLOGY
Control Techniques has been designing and manufacturing the best variable speed drives in the world since 1973. Our customers reward our commitment to building drives that outperform the market. They trust us to deliver on time every time with our trademark outstanding service. More than 45 years later, we’re still in pursuit of the best motor control, reliability and energy efficiency you can build into a drive. That’s what we promise to deliver, today and always.
Nidec Corporation is a global manufacturer of electric motors and drives. Nidec was set up in 1973. The company made small precision AC motors and had four employees. Today, it’s a global corporation that develops, builds and installs cutting-edge drives, motors and control systems in over 40 countries with a workforce of more than 114,000. You’ll find its innovations in thousands of industrial plants, IoT products, home appliances, cars, robotics, mobile phones, haptic devices, medical apparatus and IT equipment all over the world.
1.6K+ Employees
5 Global Manufacturing Sites
23 Drive Centres
70 Countries
114K Employees
$17.4B Group Turnover
40+ Countries
300+ Companies
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HOW WE DEVELOPED A LOT HAS CHANGED IN 50 YEARS...
GROWTH
INVESTMENT
INNOVATION
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OUR PURPOSE
OUR VISION
Our purpose gives us a reason to exist beyond making a profit. It gets us up in the morning and draws others to work with us. We are innovators. Our customers are innovators.We want to give them the tools to move the world. We are proud for our products and people to be the unsung heroes behind our customers who make machines that turn the world.
Our vision turns our purpose into a measurable and visual goal we can work towards. We are drive obsessed and our ambition pushes us to be the go-to for drives in our industry. It won’t be easy, and all of us have a role to play in moving the world!
EMPOWERING INNOVATORS TO MOVE THE WORLD, ONE REVOLUTION AT A TIME
WHEN ANYONE THINKS DRIVES, THEY THINK CONTROL TECHNIQUES
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OUR PRIORITIES
OUR PROMISE
ENGAGE AND DEVELOP THE BEST PEOPLE.
We have our priorities right.
This is our promise to our customers, it is the benefit we bring to them.
While day-to-day tasks may change, the overall principles that guide us remain the same. The best people, continuously seeking excellence commercially and operationally, relentlessly improving the ways in which we achieve success. It’s the Control Techniques way.
BE COMMERCIALLY AND OPERATIONALLY EXCELLENT.
DRIVES FOR EVERY PURPOSE. DRIVEN BY YOU,
CONTINUALLY IMPROVE OUR PROCESSES.
SUPPORTED BY EXPERTS
EVERYWHERE. ALL THE TIME.
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A HISTORY OF DRIVE INNOVATION
Joined NIDEC
Unidrive SP
Founded
Mentor II
HVAC Drive H300
Mentor I (1 st Digital DC Drive)
Unidrive (1 st Universal AC/Servo Drive)
Digitax ST
Commander C
1985
1995
2017
1973
1986 1989 1992
1996 2000
2003
2005
2007
2008
2012
2018
2019
2020
2021
2022
Commander SK
Unidrive M
Pump Drive F600 Commander S & Marshal
Became Control Techniques
Joined EMERSON
Mentor MP
Digitax HD
Commander SE
Vector (1 st Flux Vector Drive)
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INSPIRED MACHINES. TRUSTED PARTNERS.
Control Techniques has been at the front of customer-focused drive technology for over 45 years. We’re dedicated to the advancement of automation and providing an A-one reputation for customer service and support. Developing partnerships with our customer base is what we are all about. From OEM’s to end-users we have drive obsessives just waiting to connect, to see your projects through from conception to completion, providing solutions that you won’t find anywhere else. With our wealth of knowledge and expertise we are best placed to create a journey that is hassle free, quick and above all a partnership where we put you first.
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AND THAT’S NOT ALL PLUS ALL OF THIS
Nidec Drive Systems (NDS) is a global manufacturing enterprise that provides custom engineered control, motor and drive system solutions for world class customers in electric vehicle, commercial floor care, material handling, aerial work platforms,water pumping, and renewable energy. www.nidec.com Leroy Somer design, develop and manufacture scalable, customised product & service solutions for OEMs supported by a global presence with operations and engineering & development teams in Europe, China, India & Americas. www.leroy-somer.com
In addition to the Control Techniques product range you will also have access to our Nidec Synergy portfolio
Bevel gears create powerful systems using housings, shafts, flanges and bearings. Your complex design is in good hands with Nidec Graessner - we've been working on intelligent concepts for over 65 years. www.graessner.de Over several decades, CTD has developed generations of high performance motor ranges to meet the design, the performance, the functionality and the cost specifications of a wide range of applications and industries. www.controltechniquesdynamics.com
The Nidec Motion Control product line features a full line of high efficiency motors, large and small,which serve industrial, residential, and commercial markets. www.nidec.com
Welcome to the world's most innovative, complete and integrated Motion Contol, Navigation Sensors and Power Management solutions for mobile robots. www.roboteq.com
KB Electronics manufacturers off the shelf and custom OEM AC Drives Inverters, DC Drives, Fan Speed Controls - motor drives from fractional to 30 HP. www.nidec.com/kbelectronics
NIDEC SANKYO's portfolio includes micro motors, stepping motors, as well as card readers, industrial robots and a broad array of other equipment. www.nidec.com
Kato Engineering provides reliable, durable products for your specific power generation needs, along with expertise, product support, genuine parts, remanufacturing options, and training you can depend on. www.kato-engineering.com
Providing high precision motion control speed reducers, Automatic Guided Vehicles (AGV's), power transmission equipment, press machines and measuring instruments. www.nidec.com
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THE WINNING MENTALITY OF ONE NIDEC
LOW VOLTAGE AC
ULTRA LOW VOLTAGE AC
DC
Type of Product
General Purpose
High Performance
Freestanding
Specialist
Servo
DC Drives
Standard Software
Applications Software
PLC / Controller
IPC (MCs, MCe and MCz)
PLC Controlled Motion
PLC Controlled Motion
Accessories / Connection
HMI
Remote I/O
Drives
Roboteq
ID300
ID300
Digitax SF
KB
DFS
Elevator E300 Pump Drive F600 HVAC Drive F600
Digitax HD
Unidrive
Commander
Mentor MP
Motors
AGV & Robotic Solutions
Dyneo +
CPLS
IMfinity
Dyneo+
Unimotor hd
E27
Unimotor
Gears
Geared Servo Motor
Speed Reducers
Dynabox
PowerGear
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SMARTER RELATIONSHIPS STAY THE COURSE Control Techniques understand the tough challenges faced by Original Equipment Manufacturers (OEMs) and we will make it our priority and mission to take on those challenges and turn them into opportunities for you to excel and stand out from the crowd.
As an organisation we offer:
• A deep focus on and knowledge of the key sectors in both process and discrete manufacturing industries • An excellent global infrastructure which provides: i. Global manufacturing and R&D footprint ii. Local technical and sales support through our global Drive Centres, Distributors and Country Partners networks • Highly flexible and comprehensive product ranges,with options and opportunities for customisation • Technical & engineering expertise worldwide • Well-formed, resourced and proven new product development processes With dedicated OEM account managers, supported by our entire organisation, we can help you develop product and service solutions that add value to your business. This includes enhancing profitability, stream- lining your processes & supporting you to meet and exceed your commercial goals.
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YOUR SUCCESS IS OUR SUCCESS
We are committed to providing everything you need to succeed in your market including:
•
World Class-Leading Products
•
Commercial support to gain market share
• Technical support and customer service tailored to your local needs • Sales Tools & Training • Investments in marketing, promotion & campaigns • Our aim is to create prosperous and long-term partnerships with a focus on: i. Consistency & transparency ii. Working relationship based on trust & respect
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LOCAL STOCK, GLOBAL SUPPORT Combine our global network of Drive Centres with an extensive collection of trusted distributors, systems integrators and partners, and you get the full Control Techniques experience. Drives available quickly, when you need them most, with support to ensure you’re up and running in no time. • Extensive local stocks via our global Drive Centres means product can be with you quicker than you think • Expert local support and services available from drive obsessives in your region • Flexible products which fit into any existing system thanks to our unique Open Architecture philosophy • Comprehensive free warranty programme on selected products
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HERE'S WHAT MAKES US DIFFERENT
World-Class Performance The outstanding performance of our drives is the fruit of over 45 years of engineering experience in drive design.
Open Design Architecture Based on open design architecture, our drives integrate with all primary communication protocols. Embedded Intelligence Precision motor control is combined with the highest embedded intelligence, ensuring maximum productivity and efficiency of your machinery.
Technology you can rely on Robust design and the highest build quality ensure the enduring reliability of millions of our drives installed around the world.
Reliability Process Control Robust design and the highest build quality ensure the enduring reliability of millions of our drives installed around the world.
Social Responsibility Robust design and the highest build quality ensure the enduring reliability of millions of our drives installed around the world.
Local Support, Global Reach Highly experienced, locally based application engineers design and support drive technology to provide maximum value,wherever you are in the world.
Website You can find a variety of content on our website from product information and videos to latest news and downloads. www.controltechniques.com www.driveobsessed.com
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LOCAL SUPPORT, GLOBAL REACH
Discover all of our worldwide locations here
Drive sales, technical support, repair and application expertise
Country Partners
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WORLD-CLASS PERFORMANCE
EMBEDDED INTELLIGENCE
The bread and butter of Control Techniques is honing our unique motor control algorithms, taking pride in our craft as any good craftsman would. This ensures that our drives offer the highest control stability and bandwidth for every industrial motor type. Our high performance drives enable maximum machine throughput in every application and with every motor, from standard AC induction motors to dynamic linear motors and from energy saving hybrid permanent-magnet motors to high performance servo motors.
Many of our drives incorporate an easy to use, on-board PLC which can execute programs for logic and sequencing with real-time tasks. Our flagship Unidrive M700 series integrates a 1.5 axes Advanced Motion Controller, allowing motion functions to be synchronously carried out on the drive at 250 μs cycle time, minimising system latencies and maximising performance. By implementing motion control on the drive, the system design can be liberated from being tied to specific PLC vendors, at the same time reducing the computational load on the external PLC or even replacing it altogether.
TECHNOLOGY YOU CAN RELY ON
OPEN DESIGN ARCHITECTURE
We design our drives to run at their optimum, even in the harshest of conditions from simple PLC logic of our general-purpose drives, to three axis decentralized control operating four times faster than a standalone PLC machine controller. Reliability through process control ensures consistency and peace of mind with drives tested up to 50 times during build stage.
Our drives communicate with all common protocols. • Total freedom to design your system without limitations • A simple way to integrate with virtually any machine • An opportunity to offer customisation without additional development costs • No systems tie-ins
“I would recommend these drives to other plants. They are good, tight drives with a flexible interface that makes communication with other equipment easy.”
Ingress • Conformal coating • Patented air flow system • Ingress protection
Electrical • Wide supply voltage tolerance,
Temperature • Adaptive thermal management • Intelligent multi-speed fan
protects against: a. Load shedding b. Brownouts
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RELIABILITY PROCESS CONTROL
WEBSITE
Our modern R&D and manufacturing processes ensure consistency to give you peace of mind.
You can find all of the following information and support on our website: www.controltechniques.com
• Full Product Information • Service & Support • Videos • News • Downloads: • Case studies • Engineering guided • User guides • Brochures • Mobile Applications • Software Registration
Test
Manufacture
• We test to destruction, running sample drives on a live rig –24hrs a day, 365 days a year • Simulation tools diagnose hidden faults
• All our staff receive IPC-A-610 training (world standard for ensuring consistency) • Drives are tested up to 50 times throughout the build stages
SOCIAL RESPONSIBILITY
Connect with us
As a global operation, Control Techniques takes CSR seriously. We conform to the following management systems:
ISO 9001:2015 Certificate No. Q05176
ISO 14001:2015 Certificate No. EMS54446
RoHS WEEE
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MANUFACTURING
Country: United Kingdom, Germany, Spain Product used: Unidrive Customer profile Zentia, formerly known as Armstrong, delivers complete ceiling solutions with unsurpassed levels of value, quality, and reliability. The leading manufacturer of suspended ceiling tiles and grids boasts two production facilities in the North East of England and three distribution centres located in the UK, Germany, and Spain. With a rich heritage that spans over 150 years, the company is proud to be one of the building materials industry’s greatest successes. Its products are specified in every environment, from schools and workplaces to hotels and hospitals. Solution Zentia turned to their local Control Techniques’ sales engineer for a solution. Kevin explains, “Our Control Techniques’ sales engineer had visited previously to discuss past projects. So, when we were stuck for parts, he was the first to come to mind.” In less than four days from order, backed up by onsite support, the Control Techniques Unidrive M700 was installed, providing a super speedy solution. The M700 drive controls the speed of the agitator, maximising throughput with superior motor control. The motion functions are carried out ‘on the drive’ to boost system performance.
RAPID TURN AROUND SAVES THE DAY FOR CEILING TILE MANUFACTURER
Key benefits • Rapid delivery and excellent support
• Excellent control for motor speed
• Cost effective solution
• Improve machine performance
“Zentia replaced a soft start with a variable frequency drive giving them improved control of the motor speed and the ability to program the VFD to match the agitating process requirements. The added benefits include improved machine performance from a higher quality product with endless capabilities for customisation.” Apostolos Papadopoulos Control Techniques’ Area Sales Manager UK
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FANS & PUMPS
TEST RIGS
SMART CONTROL SAVES ENERGY
INCREASED CAPACITY AT MOTOR TEST FACILITY
Country: United Kingdom Product used: DFS Drive Customer profile
Country: Singapore Product used: Unidrive Customer profile
Solution A 500 kW Control Techniques’ DFS drive,was just the solution. The pre-assembled, ready to install drive cubicle system, is designed for use in high power applications where energy saving and high ingress protection are essential. Established in 1946, Rewinds & J. Windsor is one of the largest independently owned electric motor and rotating equipment repairers in the UK. Operating across three sites,the company offers a range of electrical,mechanical, and electronic engineering services across the UK and Ireland. The company’s motor testing facility in Liverpool, tests, builds, and repairs a wide range of motors from wind turbines to big brand car motors.
M200’s onboard PLC boosts the intelligent control. Engineers can now program the fountain display from a remote app, saving both time and resources. Furthermore, Unidrive M200 has an easy-to-use fixed LED keypad and a useful, hard-to-miss parameter guide on the front of the drive, aiding set-up, relieving some of the pain points installers typically face.
Solution Navitech purchased eight Control Techniques’ M200 Unidrives via Kimms Electrical to do the job. Exploiting M200’s communication flexibility, Navitech integrated the drives into the fountain control system via Ethernet IP. The variable speed drives control the compressors to regulate the jet sprays’ height, using the Modbus protocol creating an attractive display. Established for over 20 years, Singapore based company Navitech delivers innovative mechanical & electrical designs and installations that are cost-effective. Navitech prides itself on offering best-of-class solutions by utilising up to date technology for enterprise customers. Its clients include high-profile national organisations such as the Nanyang Technology University (NTU), Public Utilities Board (PUB), Housing & Development Board (HDB) and the Centre of Building Research.
“The Control Techniques’ DFS drive cubicle is doing everything we want. The upgrade to the new system has increased our flexibility as a firm. Moving from our old 250 kW drive to 500 kW means we can now test much bigger motors, up to 1 MW in-house, reducing our service costs. We can now take on more work and test and repair other companies motors.”
Key benefits •
20-30% energy savings
Paul Challoner Electrical Department Manager, Rewinds & J. Windsor
•
Smart Control
• Compact size relieves installtion pain points • Excellent technical support
““The DFS drive provided Rewinds & J.Windsor with a fast and easy to install solution; the product was in stock and shipped within days from order.”
Key benefits • Increased capacity
“Our end customer received an excellent quality product that offers more functionality than they had previously. Our experience with Control Techniques has been superior; the team provided strong technical support and is always quick to respond to queries.””
Apostolos Papadopoulos Area Sales Manager UK North West
• Extends the company’s service offer
• Increased flexibility
• Easy to use
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PACKAGING
STEEL
Customer profile Established in 1946, Rewinds & J. Windsor is one of the largest independently owned electric motor and rotating equipment repairers in the UK. Operating across three sites, the company offers a range of electrical, mechanical, and electronic engineering services. It repairs and maintains motors used in the manufacturing, power generation, renewables, and facilities management sectors. Solution BPI Packaging Solutions and Rewinds & J. Windsor chose M700 for the job. Two extruders were all converted to Unidrive, Dyneo and Tec solutions.
UNIDRIVE HOISTS STAINLESS STEEL MANUFACTURER TO SUCCESS
CONVERTING FROM DC TO AC DRIVES BLOWS PACKAGING FIRM MAINTAINENCE ISSUES AWAY
Country: South Africa Product used: Unidrive Customer profile
Solution The solution for this application included two Unidrive M700 units connected in parallel, each driving a 250 kW 8-pole IMfinity premium efficiency induction motor. Derek explains, “Our solution needed to fit into the same space as the existing system. Our compact technology put us ahead of the competition. We were able to engineer a system which met the demands of the facility without disrupting existing structures.”
Founded in 1966, Columbus Stainless is Africa’s only producer of stainless steel flat products. A member of the Spanish Acerinox S.A Group of Companies, its products can be found in everything from a kitchen sink to a quality wristwatch.
Key benefits • Increased reliability
Country: United Kingdom, Romania Product used: Unidrive
• Reduced maintenance costs
The Middelburg, Mpumalanga plant produces for various end customers, distributors, engineering shops, and mines globally.
• 30% energy savings
Key benefits • Minimises downtime
“By swapping to AC, the customer benefits from 30% energy saving, lower maintenance cost and improved machine performance.We installed one TEC motor, and the comparison between that and the Dyneo solution highlighted the better performance of the Dyneo, in a smaller size and with minimum maintenance requirements.”
“The M700 AC drive is a high-performance motor control system which provides ultimate control flexibility in high specification industrial applications.We are confident that this solution will see Columbus Stainless remain industry leaders.” Bruce Grobler Regional Manager, Control Techniques
• Increased productivity
• Compact size saves space and cost
• Local availability and accessibility of spares
Apostolos Papadopoulos Area Sales Manager UK North West for Control Techniques
• Full turnkey solution
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PLASTICS & RUBBER
MANUFACTURING
Customer profile Deacro, based in Ontario, Canada, is the industry leader in the manufacture of slitter rewinders, slitting machines, salvage rewinders and roll handling equipment for the converting industry. Its machines are widely used across several industries ranging from food to medical packaging. Solution Control Techniques started to supply Deacro with Unidrive and Digitax. More recently it has switched to the latest Commander C300 and Unidrive M700 series. By changing to the new drives, the Deacro machines no longer require a PLC. Machine control is provided via multiple MCi210 modules installed in the drives. The MCi210’s power the Unidrives, Modbus TCP/IP Remote I/O’s, and pneumatic valves on the machine.
9 MILLION TYRES GET NEW LEASE OF LIFE
Country: Canada Product used: Unidrive, Commander CONTROL TECHNIQUES AT THE HEART OF HIGH RATED SLITTER MACHINES
Country: South Africa Product used: Unidrive
Solution Having previously installed Control Techniques AC drives on the plant’s extruder and Calendar Mill (a process that forms the exudates & processes cushion gum), Multispeed Transmissions concluded that the mixer operation would also benefit from a similar installation. The Unidrive M700 AC was selected.A high-performance motor control system that provides ultimate control flexibility in high specification industrial applications. Two Unidrive M700’s are now connected to a common gearbox,which evenly shares the load throughout the operation.
Key benefits •
Customer profile Based in Alrode, Johannesburg, Bandag SA is part of the global Bandag Group. This leading retread company specialises in giving new life to truck tyres, enabling them to perform like new but at a fraction of the cost. Truck fleets are its primary focus; new treads are applied to existing tyres to deliver more mileage over any terrain, using next-generation compounds that resist wear & tear. Worldwide, almost 9 million truck and bus tyres are fitted with Bandag retreads annually, establishing this company as a true industry leader. Through a network of independent tyre franchises in South Africa, Bandag SA has been providing a much-needed service to the African logistics industry since the 1960s.
Programming flexibility
• •
Ongoing support
No requirement for PLC
“The Control Techniques drives are the heart of Deacro’s control system. They offer us exceptional flexibility, particularly with the winder block design and optional modules to add our specific features.We build the highest quality slitter rewinders in the industry.And,with the increasing needs of our customers for the latest technology and faster web speeds - up to 3000 fpm – we require the most innovative control technology that is only offered by Control Techniques. They help create the most technically advanced equipment for our customers.” Clarence Beishuizen Deacro president, Ontario, Canada
Key benefits •
10% energy savings per month
• • •
5% increase in uptime
6% increase in productivity
Future-ready solution
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WE ARE DRIVE OBSESSED
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GENERAL PURPOSE DRIVES
0.25kW - 132kW (0.33 hp to 200hp) 100V | 200V | 400V | 575V | 690V Linear Linear V to F, Square V to F, Dynamic V to F, Set Point V to F, Stator Resistance Compensation, RFC-A (enhanced open-loop performance) COMMANDER C FLEXIBILITY FOR COUNTLESS APPLICATIONS Commander C combines efficiency and reliability to offer optimum performance for a wide range of applications. With 9 frame sizes, it covers powers from 0.25 to 132 kW / 0.33 to 200 hp. Many features are built in, including PLC capabilities for simple programming needs, dual STO (C300 variants) safety function, braking transistor and PID control.
Applications:
COMMANDER C COMMANDER S
Pumping, Ventilating & Compressing
Conveying
Lifting, Hoisting & Winching
Free 5 year warranty The Commander C series has a highly robust design to cope with harsh environments. It has proven exceptionally reliable and we feel so assured about this that we have given it a free 5 year warranty.
Access Control
Processing (Mixers, Crushers, Agitators, Centrifuges, Extruders)
Now you can buy with the same confidence.
Warranty terms and conditions apply.
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SPECIFICATION
Power & Control
Mounting & Environment continued Cooling
100 V drive: 100 V to 120 V ±10 % 200 V drive: 200 V to 240 V ±10 % 400 V drive: 380 V to 480 V ±10 % 575 V drive: 500 V to 575 V ±10 % 690 V drive: 500 V to 690 V ±10 % Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases)
Integral cooling fan
Altitude
≤3000 m (≤1000 m no de-rate; 1000 m to 3000 m derate 1 % every 100 m)
Supply Requirements
Humidity
95 % non-condensing at 40 °C / 104 °F - EN61800-2(3k3)
Pollution
Pollution degree 2 - dry, non-conducting pollution only
Input Displacement Power Factor
0.97
Reference standard IEC60068-2-27, IEC60068-2-29 bump test, IEC60068-2-64 random vibration test, IEC60068-2-6, EN61800-5-1 sinusoidal vibration test. Tested to Environmental Category ENV3
Vibration
Phase
1 and 3 (model dependent)
Mechanical Shock
Tested in accordance with IEC 60068-2-27 and IEC 60068-2-29
Power Range
0.25 to 132 kW / 0.33 to 200 hp
Input Frequency Range
45 to 66 Hz
Frame 1 to 4 – Surface mount via mounting holes or DIN Rail mount Frame 5 to 9 – Surface mount via mounting brackets or through-panel mount via through-panel mounting kit
Mounting Methods
Output Frequency/Speed Range
0 to 550 Hz
Size 1 - 4: 0.667, 1, 2, 3, 4, 6, 8 12 & 16 kHz Size 5 - 9: 2, 3, 4, 6, 8 12 & 16 kHz (Factory default = 3kHz)
Mounting Clearance
0 mm either side, 100 mm above and below
Switching Frequency
Overvoltage Category
Category III (IEC/EN/KN/UL 61800-5-1)
Heavy Duty Overload Capability
150 % for 60 s (open loop mode), 180 % for 3 s (RFC-A mode)
Corrosive Environments
EN 60721-3-3 ISO9223 Class C3
Linear V to F Square V to F
75 m Frame 1 100 m Frames 2 to 4 200 m Frames 5 to 6 250 m Frames 7 to 9
Dynamic V to F Set Point V to F Stator Resistance Compensation RFC-A (enhanced open-loop performance)
Operating Modes
Maximum Motor Cable Length
Standards
Coast, Ramp, Ramp & DC Injection Braking, DC Injection Braking with 0 Hz detect, Timed DC Injection Braking Built-in braking transistor, external resistor required
Stopping Modes
CE (European Union), cUL Listed (USA and Canada), DNV (marine applications), KC (Korea), RCM (Australia/ New Zealand), EAC (Russian Customs Union), UKCA (United Kingdom), C-Tick (Australia)
Approvals
Communication & Interfaces
Modbus RTU, EtherCAT, PROFIBUS, Ethernet, DeviceNET, CANopen, PROFINET, POWERLINK (all available with AI/SI-options)
E171230
Communications
Product Safety Standards
IEC/EN/KN/UL 61800-5-1, CSA C22.2 No.274, GB12668.501-2013
Fixed LED keypad Remote IP66 Keypad (available as an accessory) Remote IP66 RTC Keypad (available as an accessory) HMI (available as an accessory) Connect (PC commissioning & cloning tool) Machine Control Studio for on-board PLC programming
C300 models only: The Safe Torque Off (STO) function may be used as a safety component of a machine. Type examination certificates by TÜV Rheinland:
Keypads
Frame sizes 1 - 4: No. 01/205/5383.03/18 Frame sizes 5 - 9: No. 01/205/5387.02/18 Functional safety parameters: EN ISO 13849-1 - Cat 4, PLe EN61800-5-2/EN62061/IEC 61508 - SIL 3 UL functional safety approval: FSPC E171230
TÜV
User Software Tools (Free To Download)
Inputs & Outputs
2 x Analogue input Possible settings: 0-10 V, 0-20 mA, 4-20 mA (No Alarm), 4-20 mA (Alarm), 4-20 mA (Error)
IEC/ EN 61800-3 Immunity and Emissions EN 61000-6-2: Immunity for industrial environments EN 61000-6-4: Emissions for industrial environments
Analogue
1 x Analogue output Possible settings: 0-10 V
Product EMC Standards
EN 61000-3-2: Harmonic current emissions An EMC data sheet is available on request
3 x Digital inputs (1 frequency input) 1 x Digital input / output programmable 1 x Digital input / output programmable (can be used as a frequency or PWM output to represent analogue value)
Digital
RoHS
Complies with the Restriction of Hazardous Substances Directive (2011/65/EU)
Digital Input Logic
Positive
Immunity Compliance
Second environment (Industrial)
Relay
1 x Relay (single pole, double throw relay)
ISO
Manufacturing facilities comply with ISO 9001:2015 and ISO 14001
Accuracy
Frequency 0.02%,Analogue input 1: 11 bit plus sign,Analogue input 2: 11 bit. Current typical 2%.
Warranty Warranty
3 x Analogue inputs (default) / Digital inputs programmable 4 x Digital input / output programmable 1 x Digital input 2 x Relays
5Years (warranty terms and conditions apply)
Extra I/O with SI-I/O Option Module (Available as an Accessory)
Accessories
Remote Interfaces
Remote keypad IP66, Remote keypad RTC, HMI
Mounting & Environment
IP20 Conduit Box UL Type 1 ingress protection (available as an accessory)
Filters & Cables
External EMC filters, CT communications cable
IP Rating
AI-485 24 V Adaptor, SI-EtherCAT, SI-PROFIBUS, SI-Ethernet , SI-DeviceNET, SI-CANopen, SI-PROFINET , SI-POWERLINK, SI-Encoder
Storage Temperature
-40 °C to 60 °C (-4 °F to 140 °F)
Communication & Feedback, SI-Options
Operating Temperature Without De-Rate
-20 °C to 40 °C (-4 °F to 104 °F)
-20 °C to 60 °C (-4 °F to 140 °F) Frames 1 to 4 -20 °C to 55 °C (-4 °F to 131 °F) Frames 5 to 9
Operating Temperature with De-Rate
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FUNCTIONALITY
Modbus RTU Communications (available with AI-485 Adaptor) Control Word Control
AI-Back-up Adaptor AI-Smart Adaptor
Back-up & Cloning
Conduit Box
For UL Type 1 ingress protection
Cloning
Protection Conformal Coating
Serial Baud Rate
600 to 115000 bps
100 % Coverage
100 V models: 175 Vdc 200 V models: 175 Vdc 400 V models: 330 Vdc 575 V models: 435 Vdc 690 V models: 435 Vdc
Modbus RTU Protocol
8.2NP, 8.1NP, 8.1EP, 8.1OP
On Board PLC
DC Bus Undervoltage Error Level
User Memory Space
30 KB
Machine Control Studio • CODESYS based
Frame sizes 1 - 4:
• Included programming languages: ladder diagram, structure text, function block diagram, instruction list, sequential function chart, continuous function chart • Function block libraries • On-line monitoring of program variables with user defined watch windows • Support for on-line change of program
100 V models: 510 Vdc 200 V models: 510 Vdc 400V models: 870 Vdc
User Software Tools (Free to Download)
DC Bus Overvoltage Error Level
Frame size 5 - 9:
200V models: 415 Vdc 400 V models: 830 Vdc 575 V models: 990 Vdc 690 V models: 1190 Vdc
Pre-set Programs (Available on Request)
Unbalanced Load Detection (Laundry Application)
Reference
Drive Overload Error
Programmable: Default settings: 180% for 3s, 150% for 60s
4 (Selectable: Analogue Ref. 1, Analogue Ref. 2, Pre-set Frequency Ref., Keypad Ref.)
Selectable References
Instantaneous Overcurrent Error/Limit
220% of rated motor current
Phase Loss Error
DC Bus Ripple Threshold Exceeded
Jog Reference
Control Board Over Temperature, Inverter Model Temperature, Inverter Thermistor Temperature, Drive heatsink temperature exceeds 95°C (203°F)
Overtemperature Error
Up / Down % Reference (Motorised Pot)
Short Circuit Error
Protection against output phase-to-phase fault
Bi-Polar Reference
Ground Fault Error
Protection against output phase-to-ground fault
Pre-set Speeds
8
Motor Thermal Protection
Electronically protects the motor from over-heating due to loading conditions
Pre-set Timer
Keep Running
Parameter set to avoid errors and machine downtime (needs to be configured)
Skip Frequencies
3
Dedicated Thermistor Input
Avoid downtime or machine damage due to overheated motor
General Items supplied with the drive
Skip Frequencies Dead Band
Step-By-Step Guide, Safety Information, Grounding bracket (Frames 1 to 4), Surface mounting brackets (frame 5 to 9)
Local/Remote
S-Ramp
Acceleration Rates
8
Deceleration Rates
8
Frequency Input Reference (Pulse Train)
0 Hz to 100 kHz
Run Reverse
Torque Reference
Application Specific
PID Controller
PI Control
PID Feedforward
PID Threshold Detector
PID Slew Rate
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Reference Configuration
Analogue Input Control
Run/Stop Configuration
Analogue Output Control
Input Scaling
Digital Input Control
Run Permit (Latching Run)
Digital Output Control
Limit Switches
Relay Control
Additional Application Parameters
64
Logic Function Control
Control
Timer Function Control
Control Mode: Linear V to F
(Definable Boost)
Limit Switch Control
Control Mode: Square V to F
(Definable Boost)
Variable Selector
Control Mode: Low Energy Mode (Dynamic V to F)
Temperature Monitoring
Keypad Button Assignment
Control Mode: Set Point V to F
Programmable Output Current Limit
Control Mode: Stator Resistance Compensation
General
Diagnostics
Control Mode: RFC-A (Enhanced Open-Loop Performance)
Error History Log
10
Motor Stability Optimiser
Auto-Reset After Error
Slip Compensation
Error Time Stamping
Auto-tune: Static
Power Loss Ride Through
Auto-tune: Rotating
Run Time Log
Size 1 - 4: 0.667, 1, 2, 3, 4, 6, 8 12 & 16 kHz Size 5 - 9: 2, 3, 4, 6, 8 12 & 16 kHz (Factory default = 3kHz)
Cloning
Via: Modbus RTU, SD Card, Connect
Switching Frequency
Energy Meter
Security
4-digit PIN protectionw
Catch an Already Spinning Motor
Speed Feedback via SI-Encoder Option
Second Motor Set-up
Motor Pre-Heat Control
Stop Mode: Ramp
Stop Mode: Coast
Stop Mode: Ramp & DC Injection
Stop Mode: DC Injection Braking with 0 Hz detect
Stop Mode: Timed DC Injection Braking
Built-in Braking Transistor (External Resistor Required)
Brake Settings (DC bus)
Programmable Braking in RFC-A Mode
Mechanical Brake Controller
Supply Loss Detection
Low DC Link Operation
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CONNECTIONS
DIMENSIONS
Commander C200/C300 Dimensions
Overall Dimensions
Mounting Dimensions
Mounting Hole Dia.
Weight
Frame Size
mm
in
mm
in
mm in
kg
lb
H
W D
H W D
H
W H
W
Typical Power Connetions
Default Control Connections
1
160
75 130 6.30 2.95 5.1 143
53
5.7
2.08
5.0
0.20 0.75 1.65
2
205
75 150 8.07 2.95 5.9 194
55
7.63 2.17
5.0
0.20
1.3
3.0
3
226
90 160 8.90 3.54 6.3 215
70.7
8.46 2.80
5.0
0.20
1.5
3.3
4
277
115 175 10.90 4.50 6.9 265
86
10.43 3.40
6.0
0.23 3.13
6.9
5
391
143 200 15.39 5.63 7.87 375
106
14.76 4.17
6.5
0.26
7.4
16.3
6
291
210 227 15.39 8.27 8.94 378
196
14.88 7.72
7.0
0.28 14.0 30.9
7
557
270 280 21.93 10.63 11.02 538
220
21.18 8.66
9.0
0.35 28.0 61.7
8
804
310 290 31.65 12.21 11.42 884
259
30.87 10.20 9.0
0.35 52.0 114.6
9A
1069 310 290 42.09 12.21 11.42 1051
259
41.38 10.20 9.0
0.35 46.0 101.4
9E
1108 310 290 43.62 12.21 11.42 1090
259
42.91 10.20 9.0
0.35 66.5 146.6
Documentation & Downloads
PRODUCT CODES
Product documentation and PC tools available for download from: www.controltechniques.com/support
C200- 03 4
00073
A - 101 00 AB100
Model: C200 – The lead product for Commander C range C300 – As C200 + dual STO
Frame Size 1 to 9
Current Rating:
CT Reserved
Product Variant:
Heavy Duty current rating x 10
AB100- Standard
Voltage Rating: 1: 100 V drive (100 V to 120 V ±10 %) 2: 200 V drive (200 V to 240 V ±10 %) 4: 400 V drive (380 V to 480 V ±10 %) 5: 575 V drive (500 V to 575 V ±10 %) 6: 690 V drive (500 V to 690 V ±10 %)
Regional Default Setting: 00 – 50 Hz
Drive Format: A – AC in AC out
01 – 60 Hz
*E – AC in AC out, External line reactor
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MODEL NUMBER AND RATINGS
C200-04400135A10100AB100
3
04
13.5
5.5
7.5
C200-04400170A10100AB100
3
04
17
7.5
10
C200-05400270A10100AB100
3
05
27
11
20
30
15
20
Variants with C3 built-in EMC filter
C200-05400300A10100AB100
3
05
30
15
20
30
15
20
Heavy Duty
Normal Duty
C200-06400350A10100AB100
3
06
35
15
25
38
18.5
25
Input Phases
Frame Size
Product Code
Max Continuous Current (A)
Max Continuous Current (A)
C200-06400420A10100AB100
3
06
42
18.5
30
48
22
30
Motor Shaft Power (kW)
Motor Shaft Power (hp)
Motor Shaft Power (kW)
Motor Shaft Power (hp)
C200-06400470A10100AB100
3
06
47
22
30
63
30
40
100/120 Vac +/-10% C200-01100017A10100AB100
C200-07400660A10100AB100
3
07
66
30
50
79
37
50
1
01
1.7
0.25
0.33
C200-07400770A10100AB100
3
07
77
37
60
94
45
60
C200-01100024A10100AB100
1
01
2.4
0.37
0.5
C200-07401000A10100AB100
3
07
100
45
75
112
55
75
For Normal Duty applications, use Heavy Duty ratings.
C200-02100042A10100AB100
1
02
4.2
0.75
1
C200-08401340A10100AB100
3
08
134
55
100
155
75
100
C200-02100056A10100AB100
1
02
5.6
1.1
1.5
C200-08401570A10100AB100
3
09
157
75
125
184
90
125
200/240 Vac +/-10% C200-01200017A10100AB100
C200-09402000A10100AB100
3
09
200
90
150
221
110
150
1
01
1.7
0.25
0.33
C200-09402240A10100AB100
3
09
224
110
150
266
132
200
C200-01200024A10100AB100
1
01
2.4
0.37
0.5
C200-09402000E10100AB100
3
09
200
90
150
221
110
150
C200-01200033A10100AB100
1
01
3.3
0.55
0.75
C200-09402240E10100AB100
3
09
224
110
150
266
132
200
500/575 Vac +/-10%
C200-01200042A10100AB100
1
01
4.2
0.75
1
C200-02200024A10100AB100
1 | 3
02
2.4
0.37
0.5
C200-05500030A10100AB100
3
05
3
1.5
2
3.9
2.2
3
For Normal Duty applications, use Heavy Duty ratings.
C200-02200033A10100AB100
1 | 3
02
3.3
0.55
0.75
C200-05500040A10100AB100
3
05
4
2.2
3
6.1
4
5
C200-02200042A10100AB100
1 | 3
02
4.2
0.75
1
C200-05500069A10100AB100
3
05
6.9
4
5
10
5.5
7.5
C200-02200056A10100AB100
1 | 3
02
5.6
1.1
1.5
C200-06500100A10100AB100
3
06
10
5.5
7.5
12
7.5
10
C200-02200075A10100AB100
1 | 3
02
7.5
1.5
2
C200-06500150A10100AB100
3
06
15
7.5
10
17
11
15
C200-03200100A10100AB100
1 | 3
03
10
2.2
3
C200-04200133A10100AB100
1 | 3
04
13.3
3
3
C200-06500190A10100AB100
3
06
19
11
15
22
15
20
C200-04200176A10100AB100
3
04
17.6
4
5
C200-06500230A10100AB100
3
06
23
15
20
27
18.5
25
C200-05200250A10100AB100
3
05
25
5.5
7.5
30
7.5
10
C200-06500290A10100AB100
3
06
29
18.5
25
34
22
30
C200-06200330A10100AB100
3
06
33
7.5
10
50
11
15
C200-06500350A10100AB100
3
06
35
22
30
43
30
40
C200-06200440A10100AB100
3
06
44
11
15
58
15
20
C200-07500440A10100AB100
3
07
44
30
40
53
37
50
C200-07200610A10100AB100
3
07
61
15
20
75
18.5
25
C200-07500550A10100AB100
3
07
55
37
50
73
45
60
C200-07200750A10100AB100
3
07
75
18.5
25
94
22
30
C200-08500630A10100AB100
3
08
63
45
60
86
55
75
C200-07200830A10100AB100
3
07
83
22
30
117
30
40
C200-08201160A10100AB100
3
08
116
30
40
149
37
50
C200-08500860A10100AB100
3
08
86
55
75
108
75
100
C200-08201320A10100AB100
3
08
132
37
50
180
45
60
C200-09501040A10100AB100
3
09
104
75
100
125
90
125
C200-09201760A10100AB100
3
09
176
45
60
216
55
75
C200-09501310A10100AB100
3
09
131
90
125
150
110
150
C200-09202190A10100AB100
3
09
219
55
75
266
75
100
C200-09501040E10100AB100
3
09
104
75
100
125
90
125
C200-09201760E10100AB100
3
09
176
45
60
216
55
75
C200-09501310E10100AB100
3
09
131
90
125
150
110
150
C200-09202190E10100AB100
3
09
219
55
75
266
75
100
500/690 Vac +/-10%
380/480 Vac +/-10% C200-02400013A10100AB100
3
02
1.3
0.37
0.5
C200-07600190A10100AB100
3
07
19
15
20
23
18.5
25
C200-02400018A10100AB100
3
02
1.8
0.55
0.75
C200-07600240A10100AB100
3
07
24
18.5
25
30
22
30
C200-02400023A10100AB100
3
02
2.3
0.75
1
C200-07600290A10100AB100
3
07
29
22
30
36
30
40
For Normal Duty applications, use Heavy Duty ratings.
C200-02400032A10100AB100
3
02
3.2
1.1
1.5
C200-07600380A10100AB100
3
07
38
30
40
46
37
50
C200-02400041A10100AB100
3
02
4.1
1.5
2
C200-07600440A10100AB100
3
07
44
37
50
52
45
60
C200-03400056A10100AB100
3
03
5.6
2.2
3
C200-07600540A10100AB100
3
07
54
45
60
73
55
75
C200-03400073A10100AB100
3
03
7.3
3
3
C200-03400094A10100AB100
3
03
9.4
4
5
58
59
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