Control Techniques - Comprehensive Catalogue

COMPREHENSIVE CATALOGUE

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WELCOME

Control Techniques, a Nidec company, is the global drives specialist with a long entrepreneurial history. More recently,we have the support of a large international parent company,Nidec,and its other brands. We are a challenger with a big name in the drives industry.We pride ourselves on the service we provide, not only fromNewtown inWales, but also fromour network of 45 drive centres around the world.We are drive obsessed, and our ambition pushes us to be the go-to for drives. In this catalogue you’ll learn about the tools we create that help innovators to move the world. From our general purpose Commander range, up to our high performance Unidrive family; whatever your application we have the answer.

We’ve been doing this for decades and have a long history of firsts.

So,whenever you think drives, think Control Techniques.

Anthony Pickering President, Control Techniques

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WELCOME

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TOP SOLUTIONS

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Contents

4 6 8 9

Cranes & Hoists Fans & Pumps

39 40 41 42 43 44 45

Class-Leading Motor Control Products

Control Techniques Nidec Corporation

Food & Drink

Material Handling

Grew. Innovated.Advanced

10 12 13 14 15 16 18 20 22

Packaging

Our Purpose Our Vision Our Priorities Our Promise

Plastics & Rubber Stage & Theatre

PRODUCTS

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A History of Drive Innovation

Inspired Machines. Trusted Partners.

GENERAL PURPOSE DRIVES

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Nidec Synergy Portfolio

One Nidec

Commander C

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CUSTOMERS

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HIGH PERFORMANCE DRIVES

60

Unidrive M700, M701 & M702

62 72 82 88 96

OEMs

24 26 28

Unidrive M600 Unidrive M Series Unidrive M400 Extreme Power

Distributors

End Users

COMPANY SUPPORT

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FREESTANDING DRIVES

98

Local Support, Global Reach World Class Performance Technology you can rely on Embedded Intelligence Open Design Architecture Reliability Process Control

32 34 34 35 35 36 36 37

DFS Series

99

SPECIALISTS DRIVES

108

Elevator Drive E300 Pump Drive F600

110 120

Social Responsibility

Website

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SERVICE & SUPPORT

226

SERVO DRIVES AND MOTORS

130

Digitax HD Digitax SF

132 140 152

Technical Support

228 229 230 231 232 234 235 236 237 238

Drive Set-up

Unimotor HD

Diagnostic Tool 5Year Warranty Documentation Services & Repairs

DC DRIVES

170

Mentor MP

171

Drive Systems

Training

INDUSTRIAL CONTROL

178

Virtual Demo Drive Centres

PLC Controlled Motion HMI Panels and Software Ethercat Remote I/Os

180 182 186 188 190 192 194 196

FAQ s

240

RTME or Modbus TCP Remote I/Os

General

241 242 245 248 249 254 258 259

PTI210 Powertools

Commander C Unidrive M700

Applications

MCi200 & MCi210 Option Modules

Digitax HD Mentor MP

PC TOOLS

198

PTi210

Software Tools

Other Topics

ACCESSORIES

200

DISCOVER MORE

260

CERTIFICATIONS

222

Big Books

261 261

Green Books

STANDARDS

224

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DRIVING THE WORLD WITH CLASS-LEADING MOTOR CONTROL PRODUCTS

Control Techniques is 100% focused on delivering world-class variable speed drives and power conversion technologies that are used in industry, commerce and renewable energy schemes. Our motor control solutions help businesses to significantly reduce energy costs and improve their operating efficiency.

General Purpose Drives Commander

High Performance Drives Unidrive

Freestanding Drives DFS Series

Specialist Drives

Elevator Drive E300 Pump Drive F600

C300 C200

DFS Series

M700 M600 M400 Extreme Power

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DC Drives Mentor

Servo Drives & Motors Digitax Digitax HD Series Digitax SF Unimotor hd

Industrial Control

PLC Controlled Motion MCH040, MCH070, MCHMobile Remote I/O and EtherCAT I/O Integration Modules

Mentor MP

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Control Techniques has been designing andmanufacturing the best variable speed drives in the world since 1973. Our customers reward our commitment to building drives that outperform the market. They trust us to deliver on time every time with our trademark outstanding service. More than 45 years later,we’re still in pursuit of the best motor control, reliability and energy efficiency you can build into a drive. That’swhatwe promise to deliver, today and always.

1.4K+ Employees

70 Countries

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#1 FOR ADVANCED MOTOR AND DRIVE TECHNOLOGY

Nidec Corporation is a global manufacturer of electric motors and drives. Nidec was set up in 1973. The company made small precision AC motors and had four employees. Today, it’s a global corporation that develops, builds and installs cutting-edge drives,motors and control systems in over 70 countries with a workforce of more than 110,000. You’ll find its innovations in thousands of industrial plants, IoT products, home appliances, cars, robotics, mobile phones, haptic devices, medical apparatus and IT equipment all over the world.

109K Employees

$14.6B Group Turnover

70+ Countries

330+ Companies

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HOW WE DEVELOPED A LOT HAS CHANGED IN 45 YEARS...

GROWTH

INVESTMENT

INNOVATION

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OUR PURPOSE

Our purpose gives us a reason to exist beyondmaking a profit. It gets us up in themorning and draws others to work with us. We are innovators. Our customers are innovators.Wewant to give them the tools to move the world. We are proud for our products and people to be the unsung heroes behind our customers who make machines that turn the world.

EMPOWERING INNOVATORS TO MOVE THE WORLD, ONE REVOLUTION AT A TIME

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OUR VISION

Our vision turns our purpose into a measurable and visual goal we can work towards. We are drive obsessed and our ambition pushes us to be the go-to for drives in our industry. It won’t be easy, and all of us have a role to play in moving the world!

WHEN ANYONE THINKS DRIVES, THEY THINK CONTROL TECHNIQUES

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OUR PRIORITIES

ENGAGE AND DEVELOP THE BEST PEOPLE.

We have our priorities right.

While day-to-day tasks may change, the overall principles that guide us remain the same. The best people, continuously seeking excellence commercially and operationally, relentlessly improving the ways in which we achieve success. It’s the Control Techniques way.

BE COMMERCIALLY AND OPERATIONALLY EXCELLENT.

CONTINUALLY IMPROVE OUR PROCESSES.

EVERYWHERE. ALL THE TIME.

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OUR PROMISE

This is our promise to our customers, it is the benefit we bring to them.

DRIVES FOR EVERY PURPOSE. DRIVEN BY YOU,

SUPPORTED BY EXPERTS

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A HISTORY OF DRIVE INNOVATION

Founded

Mentor II

Mentor I (1 st Digital DC Drive)

Unidrive (1 st Universal AC/Servo Drive)

1985

1995

1973

1986 1989 1992

1996 2000

Became Control Techniques

Joined EMERSON

Commander SE

Vector (1 st Flux Vector Drive)

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Joined NIDEC

Unidrive SP

Digitax ST

Commander C

2017

2003

2005

2007

2008

2012

2018

2019

2020

Commander SK

Unidrive M

Pump Drive F600

Mentor MP

Digitax HD

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INSPIRED MACHINES. TRUSTED PARTNERS.

Control Techniques has been at the front of customer-focused drive technology for over 45 years. We’re dedicated to the advancement of automation and providing an A-one reputation for customer service and support. Developing partnerships with our customer base is what we are all about. From OEM’s to end-users we have drive obsessives just waiting to connect, to see your projects through from conception to completion, providing solutions that you won’t find anywhere else.With our wealth of knowledge and expertise we are best placed to create a journey that is hassle free, quick and above all a partnership where we put you first.

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AND THAT’S NOT ALL PLUS ALL OF THIS

In addition to the Control Techniques product range you will also have access to our Nidec Synergy portfolio

Bevel gears create powerful systems using housings, shafts,flanges and bearings. Your complex design is in good handswith Nidec Graessner - we've beenworking on intelligent concepts for over 65 years. www.graessner.de Over several decades, CTD has developed generations of high performance motor ranges to meet the design, the performance, the functionality and the cost specifications of a wide range of applications and industries. www.controltechniquesdynamics.com

KB Electronics manufacturers off the shelf and custom OEM AC Drives Inverters, DC Drives, Fan Speed Controls - motor drives from fractional to 30 HP. www.nidec.com/kbelectronics

Kato Engineering provides reliable, durable products for your specific power generation needs, along with expertise, product support, genuine parts, remanufacturing options, and training you can depend on. www.kato-engineering.com

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Nidec Drive Systems (NDS) is a global manufacturing enterprise that provides custom engineered control, motor and drive system solutions for world class customers in electric vehicle, commercial floor care, material handling, aerial work platforms,water pumping, and renewable energy. www.nidec.com Leroy Somer design, develop and manufacture scalable, customised product & service solutions for OEMs supported by a global presence with operations and engineering & development teams in Europe, China, India & Americas. www.leroy-somer.com

The Nidec Motion Control product line features a full line of high efficiency motors, large and small,which serve industrial, residential, and commercial markets. www.nidec.com

Welcome to the world's most innovative, complete and integrated Motion Contol, Navigation Sensors and Power Management solutions for mobile robots. www.roboteq.com

NIDEC SANKYO's portfolio includesmicromotors,steppingmotors,aswell as card readers, industrial robots and a broad array of other equipment. www.nidec.com

Providing high precision motion control speed reducers, Automatic Guided Vehicles (AGV's), power transmission equipment, press machines and measuring instruments. www.nidec.com

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THE WINNING MENTALITY OF ONE NIDEC

LOWVOLTAGE AC

Type of Product

General Purpose

High Performance

Freestanding

Standard Software

PLC / Controller

PLC Controlled Motion

Accessories / Connection

Drives

ID300

Commander

KB

DFS

Unidrive

Motors

Dyneo

IMfinity

Unimotor FM

Gears

Speed Reducers

Dynabox

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ULTRA LOWVOLTAGE AC

DC

Specialist

Servo

DC Drives

Applications Software

IPC (MCs, MCe and MCz)

PLC Controlled Motion

HMI

Remote I/O

Roboteq

ID300

Digitax SF

Elevator E300

Pump Drive F600

Digitax HD

Mentor MP

AGV & Robotic Solutions

CPLS

Dyneo+

Unimotor FM

Unimotor hd

E27

Unimotor

Geared Servo Motor

PowerGear

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SMARTER RELATIONSHIPS STAY THE COURSE Control Techniques understand the tough challenges faced by Original Equipment Manufacturers (OEMs) and we will make it our priority and mission to take on those challenges and turn them into opportunities for you to excel and stand out from the crowd.

As an organisation we offer:

• A deep focus on and knowledge of the key sectors in both process and discrete manufacturing industries • An excellent global infrastructure which provides: i. Global manufacturing and R&D footprint ii. Local technical and sales support through our global Drive Centres, Distributors and Country Partners networks • Highly flexible and comprehensive product ranges,with options and opportunities for customisation • Technical & engineering expertise worldwide • Well-formed, resourced and proven new product development processes With dedicated OEM account managers, supported by our entire organisation, we can help you develop product and service solutions that add value to your business. This includes enhancing profitability, stream- lining your processes & supporting you to meet and exceed your commercial goals.

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YOUR SUCCESS IS OUR SUCCESS

We are committed to providing everythingyou need to succeed inyour market including:

World Class-Leading Products

Commercial support to gain market share

• Technical support and customer service tailored to your local needs • Sales Tools & Training • Investments in marketing, promotion & campaigns • Our aim is to create prosperous and long-term partnerships with a focus on: i. Consistency & transparency ii. Working relationship based on trust & respect

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LOCAL STOCK, GLOBAL SUPPORT Combine our global network of Drive Centres with an extensive collection of trusted distributors, systems integrators and partners, and you get the full Control Techniques experience. Drives available quickly, when you need them most, with support to ensure you’re up and running in no time. • Extensive local stocks via our global Drive Centres means product can be with you quicker than you think • Expert local support and services available from drive obsessives in your region • Flexible products which fit into any existing system thanks to our unique Open Architecture philosophy • Comprehensive free warranty programme on selected products

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HERE'S WHAT MAKES US DIFFERENT

World-Class Performance The outstanding performance of our drives is the fruit of over 45 years of engineering experience in drive design.

Open Design Architecture Based on open design architecture, our drives integrate with all primary communication protocols. Embedded Intelligence Precision motor control is combined with the highest embedded intelligence, ensuring maximum productivity and efficiency of your machinery.

Technology you can rely on Robust design and the highest build quality ensure the enduring reliability of millions of our drives installed around the world.

Reliability Process Control Robust design and the highest build quality ensure the enduring reliability of millions of our drives installed around the world.

Social Responsibility Robust design and the highest build quality ensure the enduring reliability of millions of our drives installed around the world.

Local Support, Global Reach Highly experienced, locally based application engineers design and support drive technology to provide maximum value,wherever you are in theworld.

Website You can find a variety of content on our website from product information and videos to latest news and downloads. www.controltechniques.com www.driveobsessed.com

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LOCAL SUPPORT, GLOBAL REACH

Discover all of our worldwide locations here

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Drive sales, technical support, repair and application expertise

Country Partners

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WORLD-CLASS PERFORMANCE

The bread and butter of Control Techniques is honing our unique motor control algorithms, taking pride in our craft as any good craftsmanwould. This ensures that our drives offer the highest control stability and bandwidth for every industrial motor type.Our high performance drives enable maximummachine throughput in every application and with every motor, from standard AC induction motors to dynamic linear motors and from energy saving hybrid permanent-magnet motors to high performance servo motors.

TECHNOLOGY YOU CAN RELY ON

We design our drives to run at their optimum, even in the harshest of conditions from simple PLC logic of our general-purpose drives, to three axis decentralized control operating four times faster than a standalone PLC machine controller. Reliability through process control ensures consistency and peace of mindwith drives tested up to 50 times during build stage.

Ingress • Conformal coating • Patented air flow system • Ingress protection

Electrical • Wide supply voltage tolerance,

Temperature • Adaptive thermal management • Intelligent multi-speed fan

protects against: a. Load shedding b. Brownouts

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EMBEDDED INTELLIGENCE

Many of our drives incorporate an easy to use, on-board PLC which can execute programs for logic and sequencing with real-time tasks. Our flagship Unidrive M700 series integrates a 1.5 axes Advanced Motion Controller, allowing motion functions to be synchronously carried out on the drive at 250 μs cycle time, minimising system latencies and maximising performance. By implementing motion control on the drive, the system design can be liberated from being tied to specific PLC vendors, at the same time reducing the computational load on the external PLC or even replacing it altogether.

OPEN DESIGN ARCHITECTURE

Our drives communicate with all common protocols. • Total freedom to design your systemwithout limitations • A simple way to integrate with virtually any machine • An opportunity to offer customisation without additional development costs • No systems tie-ins

“I would recommend these drives to other plants. They are good, tight drives with a flexible interface that makes communicationwith other equipment easy.”

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RELIABILITY PROCESS CONTROL

Our modern R&D and manufacturing processes ensure consistency to give you peace of mind.

Test

Manufacture

• We test to destruction, running sample drives on a live rig –24hrs a day, 365 days a year • Simulation tools diagnose hidden faults

• All our staff receive IPC-A-610 training (world standard for ensuring consistency) • Drives are tested up to 50 times throughout the build stages

SOCIAL RESPONSIBILITY

As a global operation, Control Techniques takes CSR seriously. We conform to the following management systems:

ISO 9001:2015 Certificate No. Q05176

ISO 14001:2015 Certificate No. EMS54446

RoHS WEEE

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WEBSITE

You can find all of the following information and support on our website: www.controltechniques.com

• Full Product Information • Service & Support • Videos • News • Downloads: • Case studies • Engineering guided • User guides • Brochures • Mobile Applications • Software Registration

DRIVEOBSESSED.COM

• New Product Range Videos • Our NFC Technology • Branch Launch Event

Connect with us

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CRANES & HOISTS

Company: NTK Technik GmbH Country: Germany Product used: Unidrive Customer profile

INTEGRATED SPACE-SAVING

& SUPERB DYNAMIC RESPONSE

Incorporating crane control software into Unidrive AC drives has enabled crane control specialists NTK Technik GmbH to build unique operational features into a new design of crane recently launched by Jost Cranes of Germany. The operational software used by luffing cranes usually needs to perform static weighing by a load cell after the initial lift, which created an uncomfortable jolt for the operator caused by the start-stop-start of the hoist. Solution Sophisticated crane control software that runs in the drives’ application modules was produced. This incorporates two completelynewfeatures that includeanewmethodof assessing load during the lift to eliminate the weighing delay - and it’s accompanying jolt – and a selectable operatingmode that gives a constant load height irrespective of the luffing position of the crane.

Key benefits •

Unique crane software

Compact & programmable drives Highest level of safety

Optimised hoist & speed comfort

“ The tower crane company, Jost Cranes of Germany, has adopted the NKT-Technik system for their new generation of topless luffing cranes,whichwill become the backbone of the company’s product line. ”

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FANS & PUMPS

OPERATIONAL PERFORMANCE IMPROVEMENTS

Company: Biovet Country: Bulgaria Product used: Unidrive Customer profile

AMS™ Suite intelligent device manager software accesses the predictive intelligence of the field devices to enable configuration, calibration & diagnostic tests to be performed. The drives were configured to ensure that, should the drive approach overload levels, rather than trip out, it would back off to below the motor rated current, set to 90% of the motor current trip limit. This eliminates unnecessary downtime and ensures that the stirring process continues uninterrupted.

Solution As part of PlantWeb’s digital plant architecture, 40 variable speed Control TechniquesAC drives of between 100 and 160kW were integrated into the second fermentation area at the plant in Peshtera to control the agitators in the vessels. TheschemeatProductionUnit3usessevenDeltaVworkstations, communicatingwith 450 field instruments via the Foundation fieldbus protocol, as well as with the drives via Profibus DP. Biovet is one of Bulgaria’s largest pharmaceutical companies and is a specialist manufacturer of antibiotic feed additives and pharmaceuticals for farm animals and domestic pets. It is crucial that with agitation process,which adds oxygen to the mixture, does not stop as there is a very narrow window and after that the product is scrap.

Key benefits •

Increased stability & reliability 30% improvement in performance

• •

10% labour cost saving

“The stability and reliability of the new system is outstanding and Biovet has not experienced a single incident that has damaged production or equipment since it was installed. PlantWeb,with its DeltaV™ digital automation system and modular Unidrives, has resulted in an improvement in operational performance of the fermentation process by 30%.”

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FOOD & DRINK

Customer profile Established in 1946,Rewinds & J.Windsor is one of the largest independently owned electric motor and rotating equipment repairers in the UK. Operating across three sites, the company offers a range of electrical, mechanical, and electronic engineering services across the UK and Ireland. The company’s motor testing facility in Liverpool, tests, builds, and repairs awide range of motors fromwind turbines to big brand car motors. Solution A 500 kWControl Techniques’ DFS drive,was just the solution. The pre-assembled, ready to install drive cubicle system, is designed for use in high power applications where energy saving and high ingress protection are essential.

BIG THINKING FOR TESTING BIG MOTORS

Company: Rewinds & J Windor Country: UK Product used: DFS Drive

Key benefits •

Increased capacity

• • •

Extends the company’s service offer

Increased flexibility

Easy to use

“The Control Techniques’ DFS drive cubicle is doing everythingwe want. The upgrade to the new system has increased our flexibility as a firm.Moving from our old 250 kWdrive to 500 kWmeans we can now test much bigger motors, up to 1 MW in-house, reducing our service costs.We can now take on morework and test and repair other companies motors.”

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MATERIAL HANDLING

Customer profile A new shiploader at Dalrymple Bay Coal Terminal at Hay Point Port, Queensland has been fitted with Unidrive AC drives. Between 15 and 18 trains are unloaded at the coal terminal daily (approx 5,500 tonnes per hour) for export, the terminal also serves 14 mines in Queensland. The expansion added a newberth and shiploader to the existing 2 berths/2 shiploader combination. Solution Control Techniques Australia was awarded the contract by Clough Downer JV and designed a scheme where all drives communicate with a PLC via DeviceNet,with encoder feedback giving closed loop motor control, and additional on-board processing.

COAL LOADER RELIES ON DRIVES

Company: Dalrymple Bay Coal Terminal Country: Australia Product used: Unidrive

Key benefits •

Compact drives Encoder feedback On-board processing

• • •

Local support

“ The client was pleasedwith our solution based on Unidrive AC drives, and drives and switchgear were mounted back-to-back in specially designed compact cubicles. Once installed at Bay,we completed the final commissioning,whichwas completed very quickly to the client’s full satisfaction. ”

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PACKAGING

THE VERTICAL PACKAGING REVOLUTION

Company: Sabalpack Country: Italy Product used: Digitax Customer profile

Solution Sabalpack’s flagship ‘Leopard’ Stabilo line is a range of fully automatic electronic vertical packaging machines fitted with brushless motors to provide the sealing crimper and packaging feed functions. The Stabilo bag has fourealed corners for strength and stability. Changes in bag size and format can be achieved quickly and easily by the operator entering instructions using the control panel. This information is then sent by Profibus to the SM Applications Plus programmable processor in the Digitax servo drive that runs the crimper motor settings and film feed so the appropriate amount of film is fed for each batch.

Italian company Sabalpack designs and produces innovative packing machine, with Control Techniques drives at the heart of the company’svertical form,fill and seal packagingmachines. Based on technological advances, Sabalpack manufactures revolutionary vertical packaging machines. For the company, product quality, repeatability and precision are of utmost importance, as well as minimisingwaste to keep costs down, all of which is possible thanks to their decision to make Control Techniques drives their drives of choice.

Key benefits •

“ It is an intelligent solution to the problem of product spillage, focusing more on end results and producing high quality packages. It combines reliability, high performance to increase operating speed, repeatability and accuracy,while at the same time reducing panel sizes and costs.”

Extreme accuracy

High precision and repeatability

Format changes quick and easy

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PLASTICS & RUBBER

9 MILLION TYRES GET NEW LEASE OF LIFE

Company: Bandag Country: South Africa Product used: Unidrive

Solution Having previously installed Control Techniques AC drives on the plant’s extruder and Calendar Mill (a process that forms the exudates & processes cushion gum),Multispeed Transmissions concluded that the mixer operation would also benefit from a similar installation. The Unidrive M700ACwas selected.A high-performancemotor control system that provides ultimate control flexibility in high specification industrial applications. Two Unidrive M700’s are now connected to a common gearbox,which evenly shares the load throughout the operation.

Customer profile Based in Alrode, Johannesburg,Bandag SA is part of the global Bandag Group. This leading retread company specialises in giving new life to truck tyres, enabling them to perform like new but at a fraction of the cost. Truck fleets are its primary focus; new treads are applied to existing tyres to deliver more mileage over any terrain, using next-generation compounds that resistwear & tear. Worldwide, almost 9 million truck and bus tyres are fitted with Bandag retreads annually, establishing this company as a true industry leader. Through a network of independent tyre franchises in South Africa, Bandag SA has been providing a much-needed service to the African logistics industry since the 1960s.

Key benefits •

10% energy savings per month

• • •

5% increase in uptime

6% increase in productivity

Future-ready solution

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STAGE & THEATRE

Customer profile As part of a four-year £112million transformation at the Royal Shakespeare Theatre in Stratford-upon-Avon, Dutch theatre automation company Trekwerk was responsible for the renovation of the over-stage installation. The contract was awarded to Control Techniques’ Rotterdam Drive Centre and around 100 AC drives and servo motors were used throughout the project. The challenge was to automate the movement of back-drops and scenery, and the complex system of lighting arrays,which included the development, design,manufacture & installation of 60 winches plus hoists for 30 light rays. Solution A total of 46 drives were fitted to 60 winches. All were fitted with Control Techniques’ 15 kWUnidrive AC drives operating in servo mode & twinnedwith Unimotor 190 servo motors, fitted with double encoders for precise positioning and speed control. Key benefits • Extremely flexible • Virtually silent • Safe operation

NO DRAMA PROGRAMMING AND OPERATION

Company: Trekwerk Country: UK Product used: Unidrive

“All drives communicatewith each other using Control Techniques’ own high-speed network for CT Net, as well as communicating via CT Net with the Trekwerk control system.”

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WE ARE DRIVE OBSESSED

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GENERAL PURPOSE DRIVES COMMANDER C200 | C300

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COMMANDER C SIMPLE, RELIABLE MOTOR CONTROL

0.25kW - 132kW (0.33 hp to 200hp) 100V | 200V | 400V | 575V | 690V

The new Commander C series has been designed to be a simple and reliable AC motor speed controller that meets advanced requirements in a wide range of applications and provides optimum user experience.

Applications:

Pumping,Ventilating & Compressing

Conveying

Lifting, Hoisting &Winching

Free 5 year warranty The Commander C series has a highly robust design to copewith harsh environments. It has proven exceptionally reliable and we feel so assured about this thatwe have given it a free 5yearwarranty.

Access Control

Processing (Mixers, Crushers,Agitators, Centrifuges, Extruders)

Nowyou can buywith the same confidence.

Warranty terms and conditions apply.

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KEY GENERAL PURPOSE FUNCTIONS

Function

Function

Jog

Supply loss detection

Bi-polar reference

Low DC link operation

Pre-set speeds

Analogue input control

8

Preset timer

Analogue output control

Skip frequencies

Temperature monitoring

3

Skip frequency dead bans

Digital input control

Local/Remote

Digital output control

S-Ramp

Relay control

Acceleration Rates

Mechanical Brake Controller

Deceleration Rates

Keypad button assignment

8

Pulse train frequency reference

Motorised pot

0 - 100kHz

Torque reference

Logic function control

Control mode: Linear V/f

Timer function control

Control mode: Quadratic V/f

Limit switch control

Control mode: Dynamic V/f

Variable selector

Control mode: Set Point V/f

PID Control

Stator resistance compensation

Energy meter

Slip compensation

Trip time stamping

Auto-tune static

Trip logging

8

Run time log

Auto-tune rotating

Catch a spinning motor

Control word control

Stop mode: Ramp

Auto reset

Stop mode: Coast

Cloning

Stop mode: Fast Ramp

On-board PLC

30kb

Additional Application parameters

DC injection braking

64

Second motor set-up

Programmable braking

Motor Pre-heat control

Speed feedback via options

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SPECIFICATION

Environment

Size 1 - 4: -20°C to 40°C (-4°F to 104°F) @ 3 kHz switching freq. | Operation to 60°C (140°F) with de-rating Size 5 - 9: -20°C to 40°C (-4°F to 104°F) @ 3 kHz switching freq. | Operation to 55°C (131°F) with de-rating

Ambient Operating Temperature

Cooling method

Forced convection

Humidity

95 % non-condensing at 40 °C (104 °F)

Size 1 - 4: -40°C to 60°C (-40°F to 140°F) — 24 months Max. Size 5 - 9: -40°C to 55°C (-40°F to 131°F) — 24 months Max.

Storage Temperature

Altitude

De-rate the continuous output current by 1% for every 100 m (328 ft) above 1000 m (3,280 ft) to a maximum of 3000 m (9,840 ft)

Vibration

Tested in accordance with IEC 60068-2-64 and IEC 60068-2-6

Mechanical Shock

Tested in accordance with IEC 60068-2-27 and IEC 60068-2-29

Enclosure Rating

IP20, NEMA 1 conduit kits available

IEC/ EN 61800-3 Immunity and Emissions EN 61000-6-2: Immunity for industrial environments EN 61000-6-4: Emissions for industrial environments

Electromagnetic Capability

EN 61000-3-2: Harmonic current emissions An EMC data sheet is available on request

RoHS

Complies with the Restriction of Hazardous Substances Directive (2011/65/EU)

AC Supply Requirements

100 V models: 100 to 120 Vac ±10% 200 V models: 200 to 240 Vac ±10% 400 V models: 380 to 480 Vac ±10%

575 V models: 500 to 575 V+/-10% 690 V models: 500 to 690 V=/-10%

Voltage

Phases

1Ø and 3Ø (Model dependent)

Maximum Supply Imbalance

2% negative phase sequence, 3% voltage imbalance between phases

Input Frequency

45 to 66 Hz

Input Displacement Power Factor

0.97

Size 1 - 4: 0.667, 1, 2, 3, 4, 6, 8 12 & 16 kHz Size 5 - 9: 2, 3, 4, 6, 8 12 & 16 kHz

Switching Frequency

Output Frequency Range

0 to 550 Hz

Frequency Accuracy

±0.02% of full scale

Frequency Resolution

0.01 Hz

Analog Input Resolution

Voltage mode: 11 bits (unipolar) Current mode: 11 bits

Braking

Dynamic braking transistor included, requires external resistor

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Protection

100 V models: 175 Vdc 200 V models: 175 Vdc Frame sizes 1 - 4: 100 V models: 510 Vdc Frame size 5 - 9: 200V models: 415 Vdc 400 V models: 830 Vdc

400 V models: 330 Vdc 575 V models: 435 Vdc

690 V models: 435 Vdc

DC Bus Undervoltage Trip

200 V models: 510 Vdc

400V models: 870 Vdc

DC Bus Overvoltage Trip

575 V models: 990 Vdc 690 V models: 1190 Vdc

Drive Overload Trip

Programmable: Default settings: 180% for 3s, 150% for 60s

Instantaneous Overcurrent Trip

220% of rated motor current

Phase Loss Trip

DC bus ripple threshold exceeded

Over-temperature Trip

Drive heatsink temperature exceeds 95°C (203°F)

Short Circuit Trip

Protects against output phase-to-phase fault

Ground Fault Trip

Protects against output phase-to-ground fault

Motor Thermal Trip

Electronically protects the motor from overheating due to loading conditions

Approval & Listings

UL, cUL

ULfile NMMS/8: E171230

CE

CE approval

These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage Directive (2014/35/ EU) and the Electromagnetic Compatibility Directive, (2014/30/EU).

EU

RCM

RCM Registered supplier No. 12003815281

ISO

Manufacturing facilities comply with ISO 9001:2015 and ISO 14001

C300 models only: The Safe Torque Off (STO) function may be used as a safety component of a machine. Type examination certificates by TÜV Rheinland:

Frame sizes 1 - 4: No. 01/205/5383.03/18 Frame sizes 5 - 9: No. 01/205/5387.02/18

TÜV

Functional safety parameters: EN ISO 13849-1 - Cat 4, PLe

EN61800-5-2/EN62061/IEC 61508 - SIL 3 UL functional safety approval: FSPC E171230

EAC

RU C-GB.HA10.B.01062

Documentation & Downloads Product documentation and PC tools available for download from: www.controltechniques.com/support

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DIMENSIONS

W

Mounting Hole Diameter

Overall Dimensions

Mounting Dimensions

Weight

Frame Size

mm

in

mm

in

mm in

kg lb

H W D H W D H W H W

H

1

160 75 130 6.3 2.95 5.1 143 53 5.7 2.08 5 0.2 0.75 1.65

2

205 75 150 8.07 2.95 5.9 194 55 7.63 2.17 5 0.2 1.3 3

3

226 90 160 8.9 3.54 6.3 215 70.7 8.46 2.8 5 0.2 1.5 3.3

4

277 115 175 10.9 4.5 6.9 265 86 10.43 3.4 6 0.23 3.13 6.9

D

5

391 143 200 15.39 5.63 7.87 375 106 14.76 4.17 6.5 0.26 7.4 16.3

6

291 210 227 15.39 8.27 8.94 378 196 14.88 7.72 7 0.28 14 30.9

7

557 270 280 21.93 10.63 11.02 538 220 21.18 8.66 9 0.35 28 61.7

8

804 310 290 31.65 12.21 11.42 884 259 30.87 10.2 9 0.35 52 114.6

9E

1069 310 290 42.09 12.21 11.42 1051 259 41.38 10.2 9 0.35 46 101.4

9A

1108 310 290 43.62 12.21 11.42 1090 259 42.91 10.2 9 0.35 66.5 146.6

CONNECTIONS

Typical Power Connections

Default Control Connections

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PART NUMBERS

C200 03 4 0073 A 10 1 00 AB 100

Frame Size

Heavy Duty Current Rating x 10

CT Reserved

Product Variant AB 100 - Standard

Default Setting 00 - CT Default 01 - US Default

Drive Range C200 - The lead product for the Commander range C300 - As C200 + Dual STO

Voltage Rating 1 = 100 V 2 = 200 V 4 = 400 V 5 = 575 V 6 = 690 V

A - Internal Line Choke E - External Line Choke Required

Note: For the STO variants just replace the C200 digits at the start of the part number with C300.

ORDERING GUIDE

How to select a drive Electrical Considerations

Drive Mechanical Mounting

• What is the supply voltage?

• Panel mounting – as standard • Wall mounting – UL conduit kits are available • Through panel mounting – frames 5 and up

• Single or three phase input power?

• What is the motor rating?

• Continuous current – FLA (Full Load Amps)

• Select the drive based on motor Amps rather than kilowatt/horsepower rating

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MODEL NUMBER AND RATINGS

Heavy Duty

Normal Duty

Product Code

Size Input Phases

Max Cont. Current (A)

Motor Power (kW)

Motor Power (HP)

Max Cont. Current (A)

Motor Power (kW)

Motor Power (HP)

100/200 VAC +/-10%

C200-01100017A10100AB100

01

1

1.7

0.25

0.33

C200-01100024A10100AB100

01

1

2.4

0.25

0.5

For Normal Duty applications, use Heavy Duty ratings.

C200-02100042A10100AB100

02

1

4.2

0.75

1

C200-02100056A10100AB100

02

1

5.6

1.1

1.5

200/240 VAC +/-10%

C200-01200024A10100AB100

1

1

2.4

0.37

0.5

C200-01200033A10100AB100

1

1

3.3

0.55

0.75

C200-01200042A10100AB100

1

1

4.2

0.75

1

C200-02200024A10100AB100

2

1 | 3

2.4

0.37

0.5

C200-02200033A10100AB100

2

1 | 3

3.3

0.55

0.75

For Normal Duty applications, use Heavy Duty ratings.

C200-02200042A10100AB100

2

1 | 3

4.2

0.75

1

C200-02200056A10100AB100

2

1 | 3

5.6

1.1

1.5

C200-02200075A10100AB100

2

1 | 3

7.5

1.5

2

C200-03200100A10100AB100

3

1 | 3

10

2.2

3

C200-04200133A10100AB100

4

1 | 3

13.3

3

3

C200-04200176A10100AB100

4

3

17.6

4

5

C200-05200250A10100AB100

5

3

25

5.5

7.5

30

7.5

10

C200-06200330A10100AB100

6

3

33

7.5

10

50

11

15

C200-06200440A10100AB100

6

3

44

11

15

58

15

20

C200-07200610A10100AB100

7

3

61

15

20

75

18.5

25

C200-07200750A10100AB100

7

3

75

18.5

25

94

22

30

C200-07200830A10100AB100

7

3

83

22

30

117

30

40

C200-08201160A10100AB100

8

3

116

30

40

149

37

50

C200-08201320A10100AB100

8

3

132

37

50

180

45

60

C200-09201760A10100AB100

9

3

176

45

60

216

55

75

C200-09202190A10100AB100

9

3

219

55

75

266

75

100

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Heavy Duty

Normal Duty

Product Code

Size Input Phases

Max Cont. Current (A)

Motor Power (kW)

Motor Power (HP)

Max Cont. Current (A)

Motor Power (kW)

Motor Power (HP)

C200-09201760E10100AB100

9

3

176

45

60

216

55

75

C200-09202190E10100AB100

9

3

219

55

75

266

75

100

C200-02200056A10100AB100

2

1 | 3

5.6

1.1

1.5

C200-02200075A10100AB100

2

1 | 3

7.5

1.5

2

For Normal Duty applications, use Heavy Duty ratings.

C200-03200100A10100AB100

3

1 | 3

10

2.2

3

C200-04200133A10100AB100

4

1 | 3

13.3

3

3

C200-04200176A10100AB100

4

3

17.6

4

5

C200-05200250A10100AB100

5

3

25

5.5

7.5

30

7.5

10

C200-06200330A10100AB100

6

3

33

7.5

10

50

11

15

C200-06200440A10100AB100

6

3

44

11

15

58

15

20

C200-07200610A10100AB100

7

3

61

15

20

75

18.5

25

C200-07200750A10100AB100

7

3

75

18.5

25

94

22

30

C200-07200830A10100AB100

7

3

83

22

30

117

30

40

C200-08201160A10100AB100

8

3

116

30

40

149

37

50

C200-08201320A10100AB100

8

3

132

37

50

180

45

60

C200-09201760A10100AB100

9

3

176

45

60

216

55

75

C200-09202190A10100AB100

9

3

219

55

75

266

75

100

C200-09201760E10100AB100

9

3

176

45

60

216

55

75

C200-09202190E10100AB100

9

3

219

55

75

266

75

100

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Heavy Duty

Normal Duty

Product Code

Size Input Phases

Max Cont. Current (A)

Motor Power (kW)

Motor Power (HP)

Max Cont. Current (A)

Motor Power (kW)

Motor Power (HP)

380/480 VAC +/-10%

C200-02400018A10100AB100

2

3

1.8

0.55

0.75

C200-02400023A10100AB100

2

3

2.3

0.75

1

C200-02400032A10100AB100

2

3

3.2

1.1

1.5

C200-02400041A10100AB100

2

3

4.1

1.5

2

For Normal Duty applications, use Heavy Duty ratings.

C200-03400056A10100AB100

3

3

5.6

2.2

3

C200-03400073A10100AB100

3

3

7.3

3

3

C200-03400094A10100AB100

3

3

9.4

4

5

C200-04400135A10100AB100

4

3

13.5

5.5

7.5

C200-04400170A10100AB100

4

3

17

7.5

10

C200-05400270A10100AB100

5

3

27

11

20

30

15

20

C200-05400300A10100AB100

5

3

30

15

20

30

15

20

C200-06400350A10100AB100

6

3

35

15

25

38

18.5

25

C200-06400420A10100AB100

6

3

42

18.5

30

48

22

30

C200-06400470A10100AB100

6

3

47

22

30

63

30

40

C200-07400660A10100AB100

7

3

66

30

50

79

37

50

C200-07400770A10100AB100

7

3

77

37

60

94

45

60

C200-07401000A10100AB100

7

3

100

45

75

112

55

75

C200-08401340A10100AB100

8

3

134

55

100

155

75

100

C200-08401570A10100AB100

8

3

157

75

125

184

90

125

C200-09402000A10100AB100

9

3

200

90

150

221

110

150

C200-09402240A10100AB100

9

3

224

110

150

266

132

200

C200-09402000E10100AB100

9

3

200

90

150

221

110

150

C200-09402240E10100AB100

9

3

224

110

150

266

132

200

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Heavy Duty

Normal Duty

Product Code

Size Input Phases

Max Cont. Current (A)

Motor Power (kW)

Motor Power (HP)

Max Cont. Current (A)

Motor Power (kW)

Motor Power (HP)

500/575 VAC +/-10%

C200-05500040A10100AB100

5

3

4

2.2

3

6.1

4

5

C200-05500069A10100AB100

5

3

6.9

4

5

10

5.5

7.5

C200-06500100A10100AB100

6

3

10

5.5

7.5

12

7.5

10

C200-06500150A10100AB100

6

3

15

7.5

10

17

11

15

C200-06500190A10100AB100

6

3

19

11

15

22

15

20

C200-06500230A10100AB100

6

3

23

15

20

27

18.5

25

C200-06500290A10100AB100

6

3

29

18.5

25

34

22

30

C200-06500350A10100AB100

6

3

35

22

30

43

30

40

C200-07500440A10100AB100

7

3

44

30

40

53

37

50

C200-07500550A10100AB100

7

3

55

37

50

73

45

60

C200-08500630A10100AB100

8

3

63

45

60

86

55

75

C200-08500860A10100AB100

8

3

86

55

75

108

75

100

C200-09501040A10100AB100

9

3

104

75

100

125

90

125

C200-09501310A10100AB100

9

3

131

90

125

150

110

150

C200-09501040E10100AB100

9

3

104

75

100

125

90

125

C200-09501310E10100AB100

9

3

131

90

125

150

110

150

500/690 VAC +/-10%

C200-07600240A10100AB100

7

3

24

18.5

25

30

22

30

C200-07600290A10100AB100

7

3

29

22

30

36

30

40

C200-07600380A10100AB100

7

3

38

30

40

46

37

50

C200-07600440A10100AB100

7

3

44

37

50

52

45

60

C200-07600540A10100AB100

7

3

54

45

60

73

55

75

C200-08600630A10100AB100

8

3

63

55

75

86

75

100

C200-08600860A10100AB100

8

3

86

75

100

108

90

125

C200-09601040A10100AB100

9

3

104

90

125

125

110

150

C200-09601310A10100AB100

9

3

131

110

150

150

132

175

C200-09601040E10100AB100

9

3

104

90

125

125

110

150

C200-09601310E10100AB100

9

3

131

110

150

150

132

175

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