Laying Out Equipment (CONT’D FROM PAGE 1 )
ment, including peripherals and conveyors, that you can foresee retaining and purchasing in the foreseeable fu- ture. For example, perhaps you currently have no need for inside printing or three, four, or more colors, but can your layout accommodate them in the future if your mar- ket demands them? Once you have settled on the best practical solution, work toward that layout in reasonable phases. Certainly, any new machinery should be placed in accordance with that plan. It’s far better to install it once properly than to have to absorb the cost and disruption of relocating it in the foreseeable future. Initially, consider all options, and then select the most practical. Think out of the box; just because nobody has done something before does not mean it’s a bad idea. For example, will relocating a column, though expensive, solve your problem? Evaluate each idea and eliminate those that
are unworkable or impractical. The ideal layout may entail relocation of some machines or building modifications or additions. You may even conclude that your current facil- Be sure to review infrastructure requirements, including the possible need for additional floor space.
ity is incompatible with an efficient layout. The best from an operational perspective may be uneconomical, and you may need to compromise. If your preferred design does not fit within your budget or timeta- ble, is there a different approach which is still workable? If not, reconsider your equip- ment selection. Will your second choice fit better, or are you are willing to accept re- duced productivity, perhaps for a limited time, until conditions change? Evaluate the cost of alternatives. Don’t forget to include peripherals that you plan to install now or in the future. Be sure they are compatible with your equip- ment and won’t restrict its productivity. Pre- feeders, bundlers, etc. range from semi-au- tomatic to fully automatic robotic designs. Even if you can’t afford the high-end model required for top machine speed, can a less capable model be upgraded in the future? When laying out, keep this in mind when you plan facility modifications such as foun- dations, drains, load former pits, etc. It’s easier to build foundations and pits before equipment is in place, and cover unused portions until required for future upgrades. If you plan on installing tandem bundlers, but currently don’t have the budget for them, lay out your machine discharge for them and install a single bundler with a piece of filler conveyor. Be sure to review infrastructure require- ments, including the possible need for ad- ditional floor space. If your new equipment utilizes vacuum transfer, be sure to include a place for air filtration in your layout. Add- ing new equipment means additional con-
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16 February 21, 2022
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