FLARE PROJECTS
Project Onshore flare stack refurbishment
Project Offshore flare tip replacement
Project Installation of Europe’s largest ground flare
Client Repsol Sinopec
Client AMNI International Petroleum Development
Client ExxonMobil Location Mossmoran
Location Flotta
Location Nigeria
Zenith Structural Access Solutions Limited has successfully completed a major flare stack refurbishment in Flotta, United Kingdom.
Zenith Structural Access Solutions Limited was awarded a contract by AMNI International Petroleum Development Company Limited to design and install a temporary lifting frame. This frame facilitated the replacement of a 907kgs flare tip located on a FPSO offshore in Nigeria. We completed the design, supply, and installation of the temporary lifting frame in-house. Our safe method results in significant cost savings when compared with expensive helicopters and barge cranes.
Building on an existing relationship with ExxonMobil, Zenith were appointed to provide an experienced multi-disciplinary team to deliver safe, technical, innovative access solutions during the construction of Europe’s largest ground flare. The complexities of working within a live petrochemical plant required innovative, technical solutions and close collaboration with the wider project team.
Telephone +44 (0)131 440 3000
Email enquiries@zenithstructural.com
Website zenithstructural.com
FLARE PROJECTS
Project Design of temporary lifting davit to replace a flare tip offshore
Project Flare stack inspection and flare tip replacement
Project Offshore flare tip replacement
Client Shell FPSO Location North Sea
Client BP Chemicals Location Saltend, Hull
Client Noble Energy
Location Equatorial Guinea
Shell appointed Zenith to design and install a temporary lifting davit, to facilitate the replacement of a 710 kg flare tip on Shell’s FPSO Curlew located in the North Sea.
Zenith completed the inspection and refurbishment on the A5 complex and K1 Ammonia plant. The scope required a combination of access methods, including rope access and suspended cradle access systems.
The 2020 outage work scope included the removal and replacement of the existing flare tip, the flare tip is located on an elevated boom structure. Zenith designed and fabricated a bespoke temporary lifting frame for installation to the existing upper flare derrick to allow the removal of the existing flare tip and the installation of the replacement flare tip (2267 kg).
Telephone +44 (0)131 440 3000
Email enquiries@zenithstructural.com
Website zenithstructural.com
FLARE PROJECTS
Project Flare stack refurbishment
Project Flare tip replacement
Project Flare tip replacement
Client ExxonMobil Location Mossmoran
Client KPOC
Client SBM
Location Malaysia
Location Malaysia
Zenith has successfully refurbished a 100m high flare stack at the ExxonMobil ethylene plant in Mossmorran. The project included the replacement of the upper section of the main riser including the replacement of the flare tip. New guy wires were installed to the new upper section. In addition, necessary repairs were carried out to the steam lines throughout the full height.
Zenith SAS worked closely with in house engineering team and designed and fabricated a bespoke temporary lifting gantry which was installed to the existing upper flare derrick to allow for the safe removal of the existing flare tip and the installation of the replacement flare tip by Zenith SAS Limited. Following a successful trial assembly and FAT, at Zenith’s dedicated Testing Facilities in Scotland, the equipment was shipped to the offshore platform for outage work scope.
Zenith Structural Access Solutions Limited was awarded the contract by SBM to design and install a temporary lifting frame to facilitate the replacement of a 300 kg flare tip on a FPSO located offshore in Malaysia. The design, supply and installation of the temporary lifting frame was carried out completely in-house. We have all of the skills in-house ranging from structural engineering design to specialist offshore installation crews
Telephone +44 (0)131 440 3000
Email enquiries@zenithstructural.com
Website zenithstructural.com
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