®
MOLD COMPONENTS
Terms and Conditions of Sale.............................................................................................7 Sales and Ordering Information..........................................................................................8 Slide Action Components Slide Retainers ...........................................................................................................12-24 Angle Pins and Angle Pin Inserts..................................................................................25-29. Wear Strips & Plates ...................................................................................................30-37 Wear Ways..................................................................................................................36-37 Gib Assemblies............................................................................................................38-45 Hydraulic Locking Core Pull Cylinders...........................................................................47-55 EZ Slider......................................................................................................................56-57 Molding Undercuts Accualign Lifter Systems..............................................................................................61-77. Double R a ck Lifters ....................................................................................................78-87 UniLifter ® Lifter Systems..............................................................................................88-91 Servomold ® Unscrewing Device.....................................................................................93-98 Hydraulic Unscrewing Devices....................................................................................99-108 DURA Collapsible Cores...........................................................................................111-116 S-Core Collapsible Cores..........................................................................................117-124 Expandable Cavity Systems, Standard.......................................................................125-127 Expandable Cavity Systems, Custom.........................................................................128-136 Plate and Pin Control. EZ Stack Ball Screw Centering Device ........................................................140 -141. Helical Gear Stack Mold System ................................................................ 14 2 -149 2-Stage Ejectors........................................................................................151-170. Mold Plate Operation ................................................................................ 1 71 - 205 Internal Latch Lock................................................................................173-179 EZ-LATCH External Latch Locks..............................................................180-192 External Latch Lock ..............................................................................151-152 Accelerated Knock-Outs .......................................................................193-195 Accelerated Ejectors.............................................................................196-198 Early Ejector Return Assembly .....................................................................199 Knock-Out Extension Pucks....................................................................200-201 Latch Locks and Pullers.........................................................................202-205 DME Mold Counters...................................................................................206-207 FasTie ® Quick Ejector Tie-In System, Ej Couplers, Friction Puller...................208-217 Limit Switches...........................................................................................218-221 Innovative Mold Interlocks.........................................................................223-244 DME Mold Straps..............................................................................................245 Cavity and Core Components Mold Dating Inserts – Indexable, Front Removable...................................250-251 Hi-Temperature/Blind Hole.........................................................................252-253 Dual-Ring. ........................................................................................................254 Blind Hole.........................................................................................................255 CUMSA Long Style.....................................................................................256-257 CUMSA Remote Inserts..............................................................................258-259 QR Code Inserts.........................................................................................260-261 Resin Identifiers ..............................................................................................262 Food & Container Identifiers and Insert Spacers.................................................263 Recycling Inserts & Recycling Electrodes....................................................264-265 Sintered Vents...........................................................................................266-267 Vortex ® Core Pins and Plugs ..............................................................................268 Air Poppet Valves.......................................................................................269-270 Runner Shut-Off Inserts..............................................................................271-272 EXAFlow Cashew gate Inerts......................................................................273-281 Dynamic Gas Venting.................................................................................282-291 Mold Vac..........................................................................................................293
SLIDE ACTION
FACILITATING GREATER MOLDING PRODUCTIVITY THROUGH SLIDE ACTION INNOVATION
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MOLDING UNDERCUTS
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PLATE AND PIN CONTROL
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CAVITY & CORE COMPONENTS
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Mold Cooling Mold Cooling ........................294-324 Jiffy-Tite ® Connectors, Plugs Jiffy-Matic, Jiffy-Lok ® Connectors Jiffy-Tite ® Connector Seals, Coolant Bridges Jiffy-Tite ® Cascade Water Junctions MoldBasics ® Hose Connectors Mold Components INCH. .................................... 325-355 Guide Pins Shoulder & Straight Bushings Self-Lubricating Bushings Solid Bronze & Bronze-Plated Bushings Guided Ejection Guide Pins & Bushings Mold Parts for 34R Assemblies Support Pillars and Stop Pins
Bubbler Tubes, Brass Plugs and Rods Cascade Water Junctions Brass Pressure Plugs Plastic & Brass Baffles Heat Pipes Insulator Sheets and Locating Rings TruCool ™ Mold Cooling Metric................................... 358-375 Guide Pins Angle Pins Guide Pin Bushings Locating Sleeves & Rings Sprue Bushings Support Pillars Tubular Dowels Dowel Pins Screws – Socket Head Cap, Flat Head Lock Washers Stop Disk DIN........................................... 405-414 Ejector Pins Shoulder Ejector Pins Ejector Sleeves Ejector Blades Core Pins JIS........................................ 417-421 Ejector Pins Ejector Blades Ejector Sleeves Special Pins and Sleeves...............422
Sprue Bushings Locating Rings
3-Plate Extension Bushings Special Guide Pins Fax Form
Pins, Sleeves and Blades INCH......................................... 378-401
Ejector Pins – Straight Ejector Pins – Shoulder
Ejector Sleeves Ejector Blades Thin Wall Sleeves & Sleeve Extensions Core Pins Return and Sprue Puller Pins Core Pin Retainers Comparison Table Specifications Mold Assembly Mold Assembly ........................429-458 Bolts, Screws and Lock Washers Keys and Key Kits Set Screws Tubular Dowels and Dowels Mold and Die Springs Belleville Washer
Codipro Swivel Eyebolts, Hoist Rings & Shackles Hoist Rings Forged Eyebolts Permanent Magnetic Lifters Chain Slings Min Recommended Assem Screw Holes Financing Options For Innovative Solutions .................................................459
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MOLD COMPONENTS Index
Accelerated Ejectors..........................................................196-198 Accelerated Knock-Outs............................................................195 Accualign Lifters.....................................................................61-77 Accualign Lifters Cooled........................................................74-77 Adapter with Screw, FW 1851 – 2-Stage Ejectors.................170 Air Poppet Valves................................................................269-270 Angle Pins, INCH...........................................................................25 Angle Pins, METRIC........................................................28-29, 363 Angle Pin Inserts.....................................................................26-27 Arburg Locating Rings................................................................338 Arburg Mold Assembly Components...............................338-339 Arburg Sprue Bushing................................................................334 Assembly Screws Min. Recommended Table................457-458 Baffle Bars .................................................................................... 204 Baffles, Turbulent Flow Plastic .......................................... 312-313 Base Plates, for Gib Assemblies.................................................39 Belleville Washers (Disc Springs), METRIC............................444 Brass Diverting Plugs and Rods...............................................309 Brass Plug Baffles, Spiral . ......................................................... 315 Brass Plug Baffles, Straight ....................................................... 314 Brass Pressure Plugs.................................................................311 Bubbler..........................................see Cascade Water Junctions Bubbler Tubes..............................................................................309 Bumper Pins...........................................................see Return Pins Bushings, 3-Plate Extension..............................................351-352 Bushings, Bronze-Plated INCH.................................................332 Bushings, Self-Lubricating INCH..............................................334 Bushings, Solid Bronze INCH....................................................333 Bushings, Steel INCH..........................................329-330, 338-339 Bushings, Steel w/Brass Inserts INCH....................................331 Bushings, Bronze-Plated METRIC............................................367 Bushings, Guide Pin (with Collar) METRIC......................360-362 Bushings, Guide Pin (without Collar) METRIC................364-365 Bushings, Guided Ejection.................................................336-337 Bushings, Guide Pin (with Collar) METRIC..............................366 Bushings, Self-Lube Guide Pin (without Collar) METRIC......366 Bushings, Special/Custom.........................................................355 Buttons.......................................................................see Stop Pins CAD Data Resources..................................................................150 Cam Pins..................................................................see Angle Pins Cascade Water Junctions.........................................................310 Cascade Water Junctions, Jiffy-Tite ® ....................................... 310 Cashew Gate Inserts..........................................................273-281 Centering Bushing, Locating Sleeves METRIC......................369 Chain Slings..................................................................................455 Codipro Swivel Shackles Hoist Rings & Eyebolts .........445-449 Collapsible Core, DURA......................................................111-116 Collapsible Core, S-Core....................................................117-124 Column..............................................................see Support Pillars Conformal Cooled Inserts..........................................................322 Conformal Cooled Sprue Bushings..........................................323
Cooling Connectors – Jiffy-Tite ® , MoldBasics ® ............... 295-308 Core Pins, DIN Hardened...........................................................413 Core Pins, DIN Performance.....................................................414 Core Pins, INCH Standard Hardness.......................................393 Core Pins, Copper-Based Alloy.........................................396-397 Core Pin Retainers......................................................................398 Custom Pins & Sleeves Quote Request Form .................401, 422 Detent Plate............................................................see SmartLock ® DME Ejector and Core Pin Diameters Table...................432-425 Double Rack Lifter Systems...................................................78-87 Dowel Pins and Tubular Dowels, INCH....................................437 Dowel Pins, Pull Dowels (Internal Thread) METRIC......373, 438 DURA Core Copllapsible Cores.........................................111-116 Early Ejector Return Assembly..........................................198-199 Ejector Blades, DIN Hardened..................................................412 Ejector Blades, DIN Nitrided.....................................................411 Ejector Blades, INCH..........................................................391-392 Ejector Blades, JIS......................................................................418 Ejector Pins, Close Tolerance....................................................387 Ejector Pins, DIN Hardened.......................................................406 Ejector Pins, DIN Nitrided..........................................................405 Ejector Pins, DIN Shoulder, Hardened.....................................408 Ejector Pins, DIN Shoulder, Nitrided........................................407 Ejector Pins, INCH EX Keyed.....................................................384 Ejector Pins, INCH EX Shoulder................................................383 Ejector Pins, INCH EX Straight..................................................381 Ejector Pins, INCH P-Pins Straight...........................................380 Ejector Pins, INCH P-Pins Shoulder.........................................382 Ejector Pins, INCH P-Pins Stainless Steel..............................379 Ejector Pins, INCH THX Keyed..................................................385. Ejector Pins, JIS Straight........................................................... 41 7 Ejector Return Couplings...........................................................216 Ejector Sleeves, DIN Hardened................................................410 Ejector Sleeves, DIN Nitrided...................................................409 Ejector Sleeves, INCH Nitrided OD and OD/ID...............389-390 Ejector Sleeves, JIS............................................................419-421 Ejector Sleeves (Thin Wall) and Extensions...........................388 Ejectors, Accelerated.........................................................196-198 Ejectors, 2-Stage.................................................................151-170 eSTORE, Shop online .................................................................150 EXAflow® Cashew Gate Inserts . ....................................... 273-281. Expandable Cavity Systems .............................................. 12 5 -133 Expandable Cavity Custom Quote Request Form ................... 134 External Latch Locks...........................................................180-194 Eyebolts, Forged..........................................................................453 EZ-LATCH External Latch Locks........................................180-192 EZ Slider Slide Unit..................................................................56-57 EZ Stack Ball Screw Centering Device...........................139-140 FasTie Quick Ejector Tie-In System .................................208-215 Financial Options ........................................................................459 Flat Head Screws, METRIC................................................375, 433
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MOLD COMPONENTS Index
Fountains......................................see Cascade Water Junctions Friction Pullers ............................................................................217. Gas Vents ............................................................................. 28 2 -291 Gate Cutters.................................................................................376 Gate Inserts, EXAflow®Cashew . ............................................... 273 Gib Assemblies & Components.............................................38-45 Guide Pin Bushings METRIC.............................................366-368 Guide Pins METRIC..................................28-29, 359-362, 364-365 Guide Pins, 2”, 2.5”, 3” Diameter..............................................329 Guide Pins, Guided Ejection......................................................335 Guide Pins, Hardened.........................................................327, 329 Guide Pins, Shoulder, Hardened.......................................328, 339 Guide Pins, with Collar METRIC........................................360-362 Guide Pins, without Collar METRIC..................................364-365 Guide Pins, Special/Custom......................................................354 Guide Posts.............................................................see Guide Pins Guided Ejection Bushings..................................................336-337 Guided Ejection Pins...........................................................329, 335 Heat Pipes............................................................................316-317 Helical Gear, Stack Mold Systems...................................141-149 Hex Knock-out Extensions.........................................................343 Hoist Rings Eyebolts & Swivel Shackles.........................445-453 Hollow Dowels...............................................see Tubular Dowels Horn Pins.................................................................see Angle Pins Hydraulic Locking Core Pull Cylinders (HLCP)...................46-55 HLCP Quote Request Form ........................................................... 55 Hydraulic Unscrewing Device..........................................100-108 Insulator Sheets, High Temperature................................318-319 Interlocks, Black and Gold, INCH.....................................241-242 Interlocks, Black and Gold, METRIC................................243-244 Interlocks, IN2 Side.............................................................230-231 Interlocks, LT-Series Roller Side Locks (INCH)..............222-229 Interlocks, Parting Line......................................................235-236 Interlocks, Straight-Side............................................................232 Interlocks, Tapered Rectangle, INCH.......................................240 Interlocks, Tapered Round, INCH.....................................237-238 Interlocks, Tapered Round, METRIC........................................239 Interlocks, X-Style...............................................................233-234 Internal Latch Lock.............................................................173-179 Jiffy Latch-Lok ® Assemblies..............................................202-203 Jiffy-Tite ® Cooling Products................................................295-303 Keys and Key Kits, INCH............................................................431 Keys, METRIC...............................................................................432 Knock-Out Extension, Hex.........................................................343 Knock-Out Extension, Pucks.....................................200-201, 342 Knock-Out Rod.......................................................see Return Pins Knock-Outs, Accelerated...........................................................195. Krytox ® , DuPont ™ TM7 Grease............................................ 5 8 , 399 Latch Locks..........................................................................202-205 Leader Pins..............................................................see Guide Pins L-Gibs. ....................................................................................... 40-44
L-Gibs, Bronze-Plated...................................................................42 L-Gibs, Self-Lubricating..........................................................43-44 Lifters for Undercuts...............................................................61-91 Lifting Chains................................................................................455 Limit Bolts.........................................................see Shoulder Bolts Limit Switches......................................................................218-221 Locating Rings INCH...................................................338, 348-349 Locating Rings, METRIC.............................................................370 Locating Rings (for use with Insulator Sheets)..............351-352 Locating Sleeves.........................................................................369 Lock Washers (Spring Washers), METRIC.....................374, 430 Magnetic Lifters..........................................................................454 Metric Equivalents and Conversions.......................................356 Min. Recommended Additional Assy SHCS - CHART...457-458 Mold and Die Springs, Extra Heavy Duty Green....................443 Mold and Die Springs, Heavy Duty Gold.................................442 Mold and Die Springs, Medium Duty Blue..............................440 Mold and Die Springs, Medium Heavy Duty Red...................441 MoldBasics ® Cooling Products..........................................304-308 Mold Components, Euro-Series (METRIC)......................358-375 Mold Components, Inch.....................................................326-355 Mold Counters....................................................................206--207 Mold Dating Inserts, CUMSA Long Style........................256-257 Mold Dating Inserts, Dual-Ring.................................................254 Mold Dating Inserts, Indexable & Front Removable.....250-251 Mold Dating Inserts, Blind Hole Applications........................255 Mold Dating Inserts, Hi-Temperature/Blind Hole...........252-253 Mold Inserts, Food & Container Identifiers .................... 262-263 Mold Inserts, QR Codes......................................................260-261 Mold Inserts, Resin Identifiers .................................................. 262 Mold Inserts & Electrodes, Recycling.............................264-265 Mold Inserts, Remote.........................................................257-259 Mold Insert Spacers ..................................................................263 Mold Parts, 34R Mold Assemblies............................................338 Mold Service Table.....................................................................426 Mold Straps..................................................................................245 Mold Vac.......................................................................................292 O-Rings.......................................................................................... 301 Pillows...............................................................see Support Pillars Pins and Sleeves Comparison Chart........................................355 Pins and Sleeves Quote Request Form ............................401, 422 Plastic Baffles, Turbulent Flow .......................................... 312-313 platenGUARD ™ ............................................................................. 350 Posts.........................................................................see Guide Pins Pressure Plugs, Brass................................................................311 ProWeld Micro-welding System...............................................246 Puller Pins....................................................see Sprue Puller Pins Push Back Pins......................................................see Return Pins
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MOLD COMPONENTS Index
QR Code Inserts...................................................................260-261. Recycling Inserts & Electrodes ........................................ 26 4- 26 5 Resin Identifiers ........................................................................... 262 Rest Buttons..............................................................see Stop Pins Return Pins, INCH........................................................................399 Runner Shut-Off Inserts ...................................................... 271-272 S-Core Collapsible Cores...................................................117-124 SD-Series Lifters...........................................................................92 Servomold ® Unscrewing Device...........................................93-98 Set Screws with Dog Point (Allen Head), METRIC................436 Set Screws with Flat Point (Grub Screw), METRIC...............436 Set Screws with Spring Loaded Ball Plunger, METRIC........435 Set Screws with Spring Loaded Plunger, METRIC................434 Shoulder Bolts, INCH..................................................................429 Shoulder Bolts, METRIC.............................................................432 Shoulder Screw...............................................see Shoulder Bolts Sintered Vents......................................................................266-267 SLIDE Econo-Spray ® Pin Lube & Grease................................384 Slide RetainerAssemblies......................................................20-24 Slide Retainer, SmartLock ® ..................................................... 16-19 Slide Retainers.........................................................................12-24 Slide Retainers, Mini-Might ® .................................................. 12-15 Slide Undercut Bases...................................................................92 SmartLock ® Slide Retainer and Limit Switch.......................16-19 Socket Head Cap Screw, INCH.................................................429 Socket Head Cap Screw, METRIC....................................374, 430 Socket Head Stripper Bolts, INCH............................................431 Special Guide Pins Quote Request Form ................................. 354 Special Pins and Sleeves...................................................401, 422 Springs.................................................................................. 440-443 Spring Washers................................................see Lock Washers Sprue Bushings INCH.........................................................344-345 Sprue Bushings Conformal Cooled..................................323-324 Sprue Bushings, Hardened, METRIC.......................................371
Sprue Bushings, Copper-Based Alloy..............................346-347 Sprue Ejector Pins......................................see Sprue Puller Pins Sprue Puller Pins, INCH.............................................................400 Square Gibs, Self-Lubricating.....................................................45 Stack Mold Systems, Overview........................................142-144 Stack Mold Systems, Helical Gear...................................145-149 Stop Buttons..............................................................see Stop Pins Stop Disk (for Ejector Plates), METRIC............................375, 433 Stop Pins/Discs INCH.................................................................341 Stripper Bolts...................................................see Shoulder Bolts Sucker Pins...............................................................see Core Pins Support Pillars, INCH..........................................................340-341 Support Pillars, METRIC.............................................................372 Thinswitch ® Limit Switches................................................218-221 Thin Wall Ejector Sleeves..........................................................388 TM7, DuPont ™ Krytox ® Grease.............................................58, 399 TruCool ™ Mold Cooling .......................................................320-322 Tubular Dowels & Dowel Pins, INCH.......................................437 Tubular Dowels, METRIC....................................................369, 439 Turbulent Flow Plastic Baffles ........................................... 312-313 Two-Stage Ejectors.............................................................151-170 Undercut Base Unit.......................................................................92 UniLifter ® System. .................................................................... 88-91 Unscrewing Device - Hydraulic..........................................99-108 Unscrewing Device - Servomold®........................................93-98 Vortex ® Core Pins & Plugs..................................................268, 395 Washer Disk for Tubular Dowels, METRIC......................369, 439 Washers, Belleville – Disc Spring............................................444 Washers, Lock Washers – Spring....................................374, 430 . Wear Strips & Plates, Bronze-Plated.................................. 30-33 Wear Plates, Self-Lubricating...............................................34-35 Wear Ways, Self-Lubricating................................................36-37
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DME COMPANY LLC (“SELLER”) TERMS AND CONDITIONS OF SALE
5.2. Seller shall not be liable for loss of profit or revenues, loss of use of products, interruption of business, downtime costs, increased operating costs, or any special, consequential, incidental indirect or punitive damages, whether incurred by Buyer or Buyer’s customers. 5.3. Because the conditions of actual production in each end user’s plant vary considerably, Buyer assumes all risk for the results obtained by use of Seller’s products in the practice of any process, whether in terms of operating costs, general effectiveness, success or failure, and regardless of any oral or written statements made by Seller related to the use of its products. 6. SECURITY INTEREST. Buyer agrees that the Seller shall have and retain a purchase money security interest in the Products securing the payment of all sums becoming due hereunder. Such security interest shall attach, upon completion of manufacture, to the Products and to any parts or accessories attached to the Products and to the proceeds of any sale thereof. Buyer represents that the Products are being acquired for use in its business and that such Products will not, without prior written consent of the Seller, be sold or removed from the Buyer’s place of business to which delivery is made. Buyer agrees upon Seller’s request to execute any financing statements or other documents required to perfect, continue or renew Seller’s security interest in the Products. 7. CANCELLATION: Unless otherwise agreed, Buyer may cancel all or any part of the order by written notice received by Seller before the completion of the order. On receipt of such cancellation notice, all work on the order or part thereof canceled will be stopped as promptly as is reasonably possible. Buyer will then be invoiced for and will pay to Seller as liquidated damages a cancellation charge. For completed items, the charge will be equal to their established prices. For items not completed, the charge will be equal to 135% of Seller’s full cost as determined by Seller in accordance with Seller’s standard accounting practices (which includes burden and overhead), plus a charge for any packing and storage, less a credit for the balance of the material as scrap. 8. RETURNS: All returned items require a Return Merchandise Authorization (RMA) number from DME. Returns are subject to a quality inspection to validate whether it can be returned to inventory. Mold bases, plates, special components, made-to-order products and other date-sensitive products are non-returnable items. Items returned to DME without prior authorization(RMA)may be returned to sender. Items returned for stated defect or non- conforming reason require detailed explanation. No products are returnable beyond 30 days after receipt. 9. CONFIDENTIALITY. Any nonpublic information, including without limitation, Seller’s pricing information and the contents of Seller’s quotation or proposal and Buyer’s purchase order, exchanged between the parties is deemed confidential (“Confidential Information”). Each party agrees to maintain the other party’s Confidential Information in confidence, to not disclose the same to any third parties, and to use it only in connection with this sale. These restrictions shall expire two (2) years after the date of disclosure. This provision does not modify or supersede any separate confidentiality or nondisclosure contract signed by the parties. 10. FORCE MAJEURE: Seller shall not be liable for any delay in performance or nonperformance which is due to war, fire, flood, pandemic, acts of God, acts of third parties, acts of governmental authority or any agency or commission thereof, accident, breakdown of products, differences with employees or similar or dissimilar causes beyond Seller’s reasonable control, including but not limited to, those interfering with production, supply or transportation of products, raw materials or components or Seller’s ability to obtain, on terms Seller deem reasonable, material, labor, products or transportation. 11. MERGER CLAUSE: This Contract entirely supersedes any prior oral or written representations, correspondence, proposals, or contracts between the parties regarding the products. This writing constitutes the final and total expression of such contract between the parties, and it is a complete and exclusive statement of the terms of that contract. 12. ASSIGNMENT: Neither party may assign this Contract without the written consent of the other party, except that Seller may assign this Contract to a third party that acquires substantially all of Seller’s assets and Seller may assign the flow of funds arising out of this Contract. 13. COMPLIANCE WITH LAWS. Each party agrees to comply with all applicable laws in the performance of its obligations; Buyer shall not trans-ship, re-export, divert or redirect Products outside of the original country of delivery without Seller’s prior written consent. 14. GOVERNING LAW: This Contract shall be governed by and construed in accordance with the laws of the State of Michigan, without regard to the Convention for the International Sale of Goods (CISG), which shall not apply.
1. ACCEPTANCE OF TERMS: Seller’s offer is expressly conditioned upon Buyer’s acceptance of these Terms and Conditions, and Seller expressly objects to any additional or different terms proposed by Buyer. Any subsequent purchase order issued by Buyer shall constitute Buyer’s agreement to these Terms and Conditions. Any contrary terms and conditions contained in any purchase order, facility entry form, or other instrument issued by the Buyer are expressly rejected and shall not apply to this transaction. Unless otherwise specified in the quotation, Seller’s quotation shall expire 30 days from its date and may be modified or withdrawn by Seller before receipt of Buyer’s conforming purchase order. 2. PAYMENT TERMS: Payment is due in accordance with any applicable progress, advance or other agreed upon payment schedule, or, if no such schedule has been agreed to, no later than 30 days from the date of invoice. Buyer shall pay a late payment charge computed at the lower of 1.5% per month on any overdue balance, or the maximum rate permitted by law. No cash discount is provided. If at any time Seller reasonably determines that Buyer’s financial condition or payment history does not justify continuation of Seller’s performance, Seller shall be entitled to require full or partial payment in advance or otherwise restructure payments, request additional forms of payment security, suspend its performance or terminate the order. 3. DELIVERY 3.1 In the United States, products are sold FCA Incoterms 2020 point of origin; for export sales, terms are FCA Incoterms port of export. Unless otherwise agreed in writing, title and risk of loss shall pass at the time of shipment. Buyer is responsible for all taxes, duties, fees, or other governmental charges related to its purchase of goods, with the sole exception of taxes on Seller’s income. Unless otherwise agreed, Buyer shall pay all packing and delivery costs. 3.2. Seller’s quoted lead times and targeted delivery dates are good faith estimates and are not binding on Seller. Buyer’s acceptance of delivery of Seller’s products from the carrier shall constitute a waiver of any claim for delay. If Seller notifies Buyer that the products are ready for shipment and Buyer delays delivery, then Seller may charge Buyer a storage fee equal to 1.5% of the contract price per month for each month of delay. Such storage fees are in addition to any other remedies Seller may have. 3.3. Buyer shall have a reasonable opportunity to inspect any products prior to shipment. Products shall be deemed to be accepted upon the earlier of: (i) inspection at Seller’s plant (provided that no reasonable objection is then raised by Buyer), or (ii) if no inspection is requested, then at shipment. If an objection is made during inspection, then Products shall be deemed accepted upon resolution of the objection by Seller. 4. WARRANTY: 4.1. Seller’s express product warranty be as stated in DME’s order specification documentation and shall run from the date of shipment (the “Warranty Period”). During the Warranty Period, Seller warrants that the products and services sold hereunder will be free from material defects in material, workmanship and title (the “Warranty”). 4.2. If, during the Warranty Period, Seller reasonably determines that the products do not meet the Warranty, then Seller shall, at its option, repair or replace the defective product or component thereof, reperform any defective services at Seller’s expense, or refund or credit to Buyer its purchase price for the defective products or services. 4.3. The Warranty will be void and will not apply: (i) when Buyer fails to promptly notify Seller of any alleged defect, (ii) when Buyer fails to properly install, maintain, or operate the products, (iii) to any product or parts thereof with a useful life, under normal operating conditions, inherently shorter than 1 month, or (iv) to products which were not made by Seller or any of Seller’s affiliates, provided that in such cases Seller shall use reasonable efforts to pass on to Buyer the manufacturer’s warranty. 4.4. If Seller provides any parts or services to repair a product that is not under Warranty, then such parts and services will be billed to Buyer at Seller’s prevailing rates for time and materials. 4.5. The Warranty set out above is the sole and exclusive warranty provided by Seller for its products and is in lieu of, and Seller expressly disclaims, all other warranties, express or implied, oral, written or statutory. THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE FOR SELLER’S PRODUCTS. 5. LIMITATION OF LIABILITIES: 5.1. Seller’s total liability to Buyer arising out of or resulting from this Contract or related in any way to Seller’s products or parts thereof shall not exceed the contract price for such products.
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MOLD COMPONENTS Sales and Ordering Information
U.S.A. TERMS AND CONDITIONS OF SALE: See previous page.
PHONE ORDERS – TOLL FREE: 800-626-6653. DME’s Customer Service Dept. operates Monday through Friday from 7 a.m. to 5 p.m. E.S.T. Calls can be made from anywhere in the continental U.S. and Puerto Rico (Puerto Rico: use “137” prefix instead of “1”). Our Customer Service Representatives will be happy to answer your questions on DME products or services, provide on-the-spot feedback on product availability and shipping details, or take any messages you wish relayed to your local DME sales, manufacturing or technical service representatives. EMAIL: You may email your order to: • DME Customer Service customer_service@dme.net eSTORE : store.dme.net CHECKS OR MONEY ORDERS: When paying invoices by check or money order, please make payable to DME Company. Include remittance copy of invoice and mail to: • DME Company, PO Box 854867 Minneapolis, MN 55485-4867
WALK-IN ORDERS, PICK-UPS AND RETURNS: If desired, ordered products in stock at your nearest DME Service Center can be picked up rather than shipped. Walk-in orders at Service Center locations can also be processed while you wait. Products being returned for repair or exchange should be processed through Customer Service prior to being returned.
SPECIAL MACHINING SERVICES: Prints for quotation on special machining work can be sent by EDI to dme_cad@ dme.net or mailed to the Estimating Department of the DME manufacturing location nearest you. Call our toll-free number if desired to clarify location which serves your area.
CANADA TERMS AND CONDITIONS OF SALE: See previous page. PHONE ORDERS: Contact 800-387-6600 CHECK OR MONEY ORDERS: Make payable to DME Company. Include remittance copy of invoice and mail to: DME Company 5345 Outer Drive Unit 3, Oldscastle, ONT N9G 0C4 WALK-IN ORDERS, PICK-UPS, RETURNS, AND SPECIAL MACHINING: Contact our office.
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SLIDE ACTION
FACILITATING GREATER MOLDING PRODUCTIVITY THROUGH SLIDE ACTION INNOVATION
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SLIDE ACTION COMPONENTS Table of Contents
Slide Retainers..................................12 to 24 Mini-Might ® and Smart-Lock ® designed to be small in size yet strong in holding capacity
Angle Pins and Angle Pin Inserts.....25 to 29 Supplied with a pre-machined spherical radius on the head to eliminate angle grinding.
Wear Strips, Plates & Ways . ......... ...30 to 37 Bronze-plated, self-lubricating wear surfaces for long-lasting results
Gib Assemblies....................................38 to 45 Self-lubricating, bronze-plated base plates
Hydraulic Locking Core Pull Cylinders..46-55 Enabling cost-saving movement of sliding cores for plastics and die-cast tools
EZ Slider...................................................56-57 Slider Unit
Visit store.dme.net for the latest pricing, product availability and online ordering.
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SLIDE ACTION COMPONENTS Table of Contents
Angle Pin (Horn Pin) APD .........................25, 28-29
Wear Plate WPB, SLP, SLW . .30-37 Mini-Might Assembly PSR ..........................12-15
MOLD CLOSED
MOLD OPEN
SLIDE RETAINERS MINI-MIGHT ® SLIDE RETAINERS........................12-15 SMARTLOCK ® AND LIMIT SWITCH.....................16-19 SLIDE RETAINER ASSEMBLIES............................20-23 SLIDE RETAINER ACTUATION SEQUENCE .................24 ANGLE PINS ANGLE PINS............................................................25 ANGLE PIN INSERTS...........................................26-27 METRIC ANGLE PINS (GUIDE PINS)....................28-29 WEAR PLATES BRONZE-PLATED WEAR STRIPS INCH ..................30-31 BRONZE -PLATED WEAR PLATES METRIC............ 32-33 SELF-LUBRICATING WEAR P L ATES...................34-35 SELF-LUBRICATINE WEAR WAYS.........................36-37
GIB ASSEMBLIES SELF-LUBRICATING GIB ASSEMBLIES...................... 38 BASE PLATES FOR GIB ASSEMBLIES.........................39 L-GIBS FOR GIB ASSEMBLIES .............................40-41 BRONZE-PLATED L-GIBS ....................................42-43 SELF-LUBRICATING L-GIBS..................................44-45 SELF-LUBRICATING SQUARE GIBS........................... 45 HYDRAULIC LOCKING CORE PULL CYLINDERS HLCP PRODUCT OVERVIEW................................. 47-48 HLCP CYLINDER ADVANTAGES............................49-52 MOLD DESIGN & INSTALLATION CONSIDERATIONS............................................. 53-54 HLCP – FAXABLE QUOTE FORM......................................55 EZ Slider. ................................................ .............56-57 Krytox TM7 Grese .................................................. 58
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SLIDE ACTION COMPONENTS Mini-Might ® Slide Retainers
(U.S. Patent No. 5,397,226)
• Three sizes with retaining ratings for 10, 20 and 40 lbs. • Small in size yet strong holding capacity • Product design facilitates easy installation • Slide can be removed without removing the slide retainer from the mold • Self-contained design • Line contact engagement
Installation Dimensions for Machining V-Groove in Slide
+.005 -.000 V-GROOVE DEPTH (TO THEORETICAL SHARP CORNER)
.060 RADIUS TYP
ITEM NUMBER
V-GROOVE DEPTH
PSR1000
.091
90
USE .060 RADIUS MAX IN BOTTOM OF V-GROOVE
SLIDE
PSR2000
.153
PSR4000
.194
NOTE: See “Pocket Dimensions” for additional information.
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SLIDE ACTION COMPONENTS Mini-Might ® Slide Retainers
Dimensional Information for Mini-Might ® Slide Retainers – PSR
Ø .69
MAXIMUM RECOMMENDED HOLDING WEIGHT
ITEM † NUMBER
PSR1000
10 POUNDS
*V-groove in slide will compress plunger approximately .01 to .03
PSR2000
20 POUNDS
PSR4000
40 POUNDS
F FLAT
ØE
All items in stock.
HOW TO ORDER: Use Item Numbers in charts for ordering.
J
B*
RETAINING KEY
.250
.187
.669
A
C
BODY
#10-24 x .50 LONG F.H.S.
† Each includes: slide retainer assembly, retaining key and #10-24 x .50 long flat head screw. Replacement parts are special order.
PLUNGER SPRING SPACER
RETAINING RING SPRING
ØD
ØH
ITEM NUMBER A B C ØD ØE
F FLAT ØH
J PLUNGER
PSR1000 1.08 .072 .795 .620 .630 .375 .866
.188
PSR2000 1.32 .121 1.035 .740 .748 .420 .984
.250
PSR4000 1.26 .149 .975 .870 .866 .468 1.102
.312
Material: Hardened H-13 Steel (Body and Plunger)
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SLIDE ACTION COMPONENTS Mini-Might ® Slide Retainers
Typical Application
ANGLE PIN INSERT* ANGLE PIN* (HORN PIN)
X
HEEL BLOCK SLIDE
Y = X +.010 TO +.020 STOP BLOCK WEAR PLATE* RETAINING KEY*
MINI-MIGHT ASSEMBLY*
Z
*AVAILABLE FROM DME
MOLD CLOSED
X = SLIDE TRAVEL CAUSED BY ANGLE PIN Z = V-GROOVE LOCATION IN SLIDE FROM CENTERLINE OF SLIDE RETAINER X = Z Y = STOP BLOCK LOCATION
MOLD OPEN
NOTES: 1. Lubricate all metal-to-metal contact areas before first use and every 100,000 cycles (or more frequently as required). Use a good grade of moldmakers’ non-melting type grease rated for the operating temperature to be encountered. 2. Replace compression spring every 1,000,000 cycles or as required. 3. Do not operate at temperatures exceeding 250°F.
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SLIDE ACTION COMPONENTS Mini-Might ® Slide Retainers Typical Application
Pocket Dimensions for Mini-Might ® Slide Retainers – PSR
.38 RAD
All items in stock.
HOW TO ORDER: Use Item Numbers in charts for ordering.
±.005
N
RETAINING KEY WEAR PLATE
Ø M
WEAR PLATE
+.005 –.000
+.005 –.000
.472
.500 THICK WEAR PLATE
.674
.020 R MAX
.250 THICK WEAR PLATE
#10-24 TAP x .50 DEEP (FOR FLAT HEAD SCREW)
+.002 –.000
+.005 –.000
Ø L
Ø K
NOTE: .500 thick wear plate can also be used to key and retain Mini-Might slide retainer instead of retaining key. Mold maker to machine to suit. NOTE: Use .028 thick spacer under retaining key when mold has been machined for .500 thick wear plate. Mold maker to machine to suit.
ITEM NUMBER
N DIM
Ø K
Ø L
Ø M
PSR1000
.625
.869
.94
.670
PSR2000
.750
.987
1.06
.715
PSR4000
.875
1.105
1.19
.763
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