Mold Components 2025

MOLD COOLING Straight Brass Plug Baffles

DME Brass Plug Baffles, available in both straight and spiral styles, are constructed entirely of high-quality brass with blades brazed to the plugs for long, dependable service. They provide a high-pressure seal through a deliberate difference of taper between the plug and the tapped hole.

The function of the baffle is to split the drilled waterline into two equal channels. As the heating or cooling medium enters, the baffle diverts the flow to travel up to and over the end of the baffle and down the other side. Clearance must be provided between the end of the baffle and the end of the drilled channel to provide adequate flow. See Dimension “C” for approximate clearances.

T

7/8 TAPER PER FOOT

Straight Baffles

B

L1

S

L

Straight Brass Plug Baffles (INCH) – BB

B BAFFLE WIDTH

L NOMINAL LENGTH OVERALL

T BAFFLE THICKNESS

NOMINAL PLUG SIZE

DRILL SIZE

S HEX SIZE

ITEM NUMBER

C

L1

+.000 - .010

BB054 BB058 BB104 BB108 BB205 BB2010 BB406 BB4012 BB608 BB6016 BB10012 BB10020 BB14016 BB14024

1 ⁄ 1 ⁄

5 ⁄ 5 ⁄

4" 8" 4" 8" 5"

.050 .050

1 ⁄ 1 ⁄

.10 .10 .12 .12 .17 .17 .21 .21 .26 .26 .35 .35 .42 .42

.245 .245 .307 .307 .432 .432 .557 .557 .682 .682 .932 .932

.250 .250 .250 .250 .406 .406 .406 .406 .531 .531 .531 .531

16

32

4

16

32

4

1 ⁄ 1 ⁄

3 ⁄ 3 ⁄

1 ⁄ 1 ⁄

5 ⁄ 5 ⁄ 7 ⁄ 7 ⁄ 9 ⁄ 9 ⁄

8

16

16

16

8

16

16

16

1 ⁄ 1 ⁄

1 ⁄ 1 ⁄

3 ⁄ 3 ⁄ 3 ⁄ 3 ⁄ 3 ⁄ 3 ⁄

4

4

32

16

10"

4

4

32

16

Thread Size THREAD LENGTHS

3 ⁄ 3 ⁄ 1 ⁄ 1 ⁄

5 ⁄ 5 ⁄

6"

8

16

32

16

12"

8

16

32

16

NOMINAL PLUG SIZE

THREAD +.000 LENGTH -.015

3 ⁄ 3 ⁄

8"

11 ⁄ 11 ⁄ 15 ⁄ 15 ⁄

2

8

32

16

16" 12" 20" 16" 24"

2

8

32

16

1 ⁄

16 &

1 ⁄

.250 .406 .531 .656

8

3 ⁄ 3 ⁄

9 ⁄ 9 ⁄

1 ⁄ 1 ⁄ 1 ⁄ 1 ⁄

4

16

8

16

1 ⁄ 1 ⁄

4 &

3 ⁄

8

4

16

8

16

2 &

3 ⁄

4

1 1

5 ⁄ 5 ⁄

1 1

1 ⁄ 1 ⁄

1.120 .656 1.120 .656

8

8

8

1"

8

8

8

A

B

2

0.1

2

T

1:13.7

B

R

0.1 B

0.1 A

L1

SW

L

Note: A drilled hole (finish d H13 ) is adequate. Don’t ream the hole.

Typical Applications

Straight Brass Plug Baffles (METRIC) – BB

ITEM NUMBER

R

SW B

L

L1

T

D

APPROX. CLEARANCE “C”

BB10018 BB20018 BB12514 BB25014 BB15038 BB30038 BB20012 BB40012 BB30034 BB50034

1 ⁄ 1 ⁄

8 " BSPT 8 " BSPT

5 5 6 6 8 8

8.2 8.2

100 200 125 250 150 300 200 400 300 500

8 8

2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5 3.0 3.0

8.5 8.5

1 ⁄ 1 ⁄

4 " BSPT 4 " BSPT

11.2 11.2 14.7 14.7 18.2 18.2 23.2 23.2

10 10 10 10 10 10 12 12

11.5 11.5 15.0 15.0 18.5 18.5 23.5 23.5

3 ⁄ 3 ⁄

8 " BSPT 8 " BSPT

1 ⁄ 2 " BSPT 10 1 ⁄ 2 " BSPT 10 3 ⁄ 4 " BSPT 12 3 ⁄ 4 " BSPT 12

314

U.S. 800-626-6653 ■ Canada 800-387-6600 ■ Mexico 52-442-713-5666 ■ dme.net ■ store.dme.net

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