Baty Venture FV Brochure

Bowers Group offers organisations across the globe a range of quality metrology instruments to assist them in the creation and development of exceptional products designed to meet the exacting needs of today’s markets.

FV

High Accuracy Image-Based Inspection

FV

The Baty Venture FV Series

The Baty Venture FV series offers a range of high accuracy, field-of-view inspection machines. Instant high resolution measurements and user-friendly software.

Auto Part Recognition

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Intuitive Software

20 Megapixel Camera

Split Ring & Telecentric LED Lighting

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FV

Instant

• Instant measurements at the push of a button • Ultra-fast reporting with SPC included • Character recognition automatically reads & reports individual part numbers during batch measurement • Hundreds of dimensions in 1 second

Highly Accurate

• Double telecentric optics for high resolution • Motorised auto focus • Auto feature edge detection removes operator influence

User Friendly

• Simple, intuitive software and user interface • Automatic measuring and dimensioning • Auto Import dimensions and tolerances from CAD

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Easy Batch Measurement • Single or batch measurements performed in seconds • Multiple lighting options for surface and profile features • Intuitive, simple user interface

High Quality Optics

• 20-Megapixel CMOS • Large telecentric optics • Newly developed sub-pixel edge detection algorithms

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FV

Ultra Fast Dimensional Measurement

Create instant measurements by simply placing known components randomly on the stage. New parts can be easily measured by automatically extracting features from the scanned image and adding dimensions to create an inspection which is then saved for future use. Automated part inspection with additional CNC playback for parts larger than the field of view. Fast set up and inspection time to achieve reduced production costs.

Automatic Part Recognition No need to select a program or orientate a part with automatic part recognition. The intuitive software will recognise the part, select the inspection program and measure each part in the batch, saving time and eliminating operator error.

Simultaneously Measure Multiple Parts & Measurements Quickly and accurately measure hundreds of dimensions on hundreds of parts in seconds using multiple lighting conditions. Instant on screen pass/fail classification for the inspector, with detailed reports automatically saved to your preferred location.

FV

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Large Field-Of-View Large diameter telecentric optics with motorised auto-focus range of 75mm combined with a measurement area of up to 500x400mm. Motorised split-ring LED ring light, and telecentric profile lighting as standard on all models.

Programmable Led Ring Illumination

Automatic Programming From CAD Create full inspection programs before the part is made. Our ‘PROGRAM FROM CAD’ feature can import all features, dimensions and their associated tolerances directly from the CAD file. Parts can then be measured and classified as soon as they are placed on the stage. Programmable, segmented, split ring LED surface lighting is standard on all FV models. This allows the edges of features to be accurately defined for automatic detection by the software. The motorised ring light can also be driven in the vertical axis to highlight features with minimal height. In addition, optional Coaxial lighting can be introduced for parts with surface features such as blind bores.

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FV

• Simple and intuitive user interface designed with operator in mind. • Easy to use software allows creation of new inspections quickly and easily with minimal experience. • Dedicated functions for measuring gears, threads, O rings and springs. • CAD Import enables user to compare profiles to CAD model. • Auto-create complete inspections from an imported .dwg file, including dimensions and tolerance information. • Easy reporting including on screen pass / fail classification. User Friendly Software

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Automatic Inspection Reports

A range of Excel compatible reports are immediately available after each inspection, providing measurement data for each measurement including a pass / fail classification. Single part reports include a dimensioned image of the part for easy comparison to the drawing. Batch inspection results are conveniently compiled into a single batch report. Using character recognition, the software automatically detects identification numbers on each part and then lists the measured results against each part number. SPC data reports are also included as standard including normal distribution curves and CP, CPK calculations to monitor process capability.

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FV

Stable & Robust Construction

The high precision, CNC work stage utilises heavy duty cross-roller rail guides for optimum performance and accuracy.

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The heavy duty chassis casting provides a stable foundation for the substantial motorised X-Y measuring stage. Ensuring correct alignment is maintained to the motorised focus and lighting axes.

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Optional Coaxial Lighting Coaxial lighting enables a crisp high resolution image to be achieved on all surface features, even at the bottom of a blind bore or taper. This option is available on all models.

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FV

Confocal Probe

The optional SB-FVHPS-1 confocal laser probe enhances the FV 3020 and FV 5040 models with 3D measurement capabilities. Its non-contact Z-axis measurements work across various surfaces, including transparent materials, outperforming traditional touch probes.

This technology is ideal for assessing surface height, flatness, and thickness.

Another significant advantage is the ability to measure transparent material thickness from a single side. The probe achieves this by simultaneously capturing data from the top and bottom surfaces, making it an efficient and versatile solution for diverse measurement needs. The optional rotary axis is an affordable CNC rotary indexing axis that adds rotational capability to automated inspection programs. It allows cylindrical parts to be rotated and measured multiple times per revolution. Rotary Axis

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Programming rotation intervals is straightforward using the rotary control panel, enabling precise angle adjustments.

This system also supports unique lighting conditions for each rotation, ensuring accurate measurements of both surface and profile features. Its versatility makes it an efficient tool for inspecting complex cylindrical components.

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Confocal Probe Key Features

• High accuracy: 2.5µm • Precision spot size: 65µm for measuring tiny surface points • Suitable for a wide range of materials, including transparent

Confocal Probe Specification

SB-FVHPS-1

Probe Stand off Distance / Vertical Measuring Range (mm)

68.5 +/- 8mm

FV3020 XYZ Measurement Volume (mm)

95 x 115 x 70

FV5040 XYZ Measurement Volume (mm)

275 x 330 x 250

Accuracy (µm)

2.5

Static Repeatability (µm)

0.35

Light Spot Diameter (µm)

ø 65

SB-FVHPS-1

Rotary Axis Key Features

It allows cylindrical parts to be rotated and measured multiple times per revolution to evaluate: • Roundness • Concentricity with other diameters • Cylindricity • Run out

SB-FVRotary

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FV

FV-3020 Standard Features

• 300 x 200 dual field machine • Ø100 x 80mm / 25 x 20mm field of view • 3µm / 1µm accuracy • Standard programmable lighting: • Intuitive, easy to use software • Immediate PASS / FAIL classification and PART GRADING function • Optical Character Recognition (OCR) function captures piece part serial numbers • Detailed reporting options including SPC • Telecentric LED profile (white) • 4 zone medium and low angle surface ring light (white) • High angle motorised surface ring light (green)

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Optional Features

• Coaxial surface lighting • Program from CAD • Confocal Probe • Rotary axis

Part Grading

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FV

FV Specification

FV-1080

The Baty FV model range design is based either on our Ø100mm, or Ø150mm low distortion telecentric lens.

Single Field Fixed S

Both lens types can be configured for either single field or dual field applications. The result, when combined with our range of precision work stages, is a range of machines to suit every application.

Large Field

- - -

Combined Range

Large Field with Coax Light

Measurement Range (mm)

Small Field Large Field

Ø100 x 80

Large Field with Coax Light

25 x 80

Field of View

Small Field Large Field Small Field Large Field Small Field

-

Every model in the FV range is a Vertical light path system and includes:

- -

Combined Range

Accuracy (µ)

• CNC Auto-focus • Programmable LED surface and profile lighting • Supplied complete with Fusion FV software, PC and 27” monitor, keyboard and mouse

± 3

Field of View

-

Image Sensor

20 Mega-pixels

Profile Surface 1 Surface 2 Surface 3 (optional)

Illumination System

Options include:

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• Confocal sensor • Motorised rotary axis • Coaxial lighting • Program from CAD • 3D structured light sensors

FV Specification

FV-3021

Large FOV Dual Fi

Large Field

300 x 210 (R75 x 4 c

Combined Range

Large Field with Coax Light

200 x 210 200 x 135 Ø150 x 110

Measurement Range (mm)

Small Field Large Field

Large Field with Coax Light

50 x 100

Field of View

Small Field Large Field Small Field Large Field Small Field

50 x 35

± (7+L/50) ± (4+L/50)

Combined Range

Accuracy (µ)

± 5 ± 2

Field of View

Image Sensor

12 Mega-pixels

Profile Surface 1 Surface 2 Surface 3 (optional)

Illumination System

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FV-1080D

FV-1511

FV-2020

FV-2113P

FV-3020

Dual Field High Precision CNC Stage

Stage

Dual Field Fixed Stage

Large FOV Dual Field Fixed Stage Dual Field 200 x 200 CNC Stage

Dual Field 300 x 200 CNC Stage

- - -

- - -

200 x 200 145 x 200 130 x 130 Ø100 x 80

210 x 130

300 x 200 245 x 200 230 x 130 Ø100 x 80

-

200 x 100

Ø100 x 80

Ø150 x 110

25 x 17 25 x 17

25 x 80

50 x 100

25 x 80

25 x 80

20 x 16

50 x 35

20 x 16

8 x 5

25 x 20

- -

- -

± (5+L/50) ± (3+L/50)

± (4+L/50)

± (5+L/50) ± (3+L/50)

± (2.7+L/50)

± 3 ± 1

± 5 ± 2

± 3 ± 1

± 2

± 3 ± 1

± 0.7

s

12 Mega-pixels

20 Mega-pixels

Telecentric LED 4-zone medium and low angle ring light (white LED)

Ring Illumination (green LED) Episcopic coaxial (white LED)

FV-5040

FV-5040D

ield

Single Field Moving Stage

Dual Field Moving Stage

corners)

500 x 400 500 x 400

500 x 400 500 x 400 430 x 350

-

92 x 62 92 x 62

92 x 62 92 x 62

-

20 x 15

± (5+L/200)

± (5+L/200) ± (3+L/200)

-

± 3

± 3 ± 1

-

s

12/20 Mega-pixels Telecentric LED 4-zone medium and low angle ring light (white LED)

Ring Illumination (green LED) Episcopic coaxial (white LED)

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FH

The all-new Venture FH models are Horizontal light path systems, often better suited to small 3 dimensional, or cylindrical parts. FH models feature a fixed or a rotating workstage and the same intuitive Fusion FV software. Parts can be placed either directly onto the stage surface or into suitable work- holding.

FH-1080

Featuring a fixed or a rotating workstage, parts can be placed either directly onto the stage surface or into suitable work-holding.

• Fasteners (incl. threads) • Connectors • Cutter profiles • Tool offsets • Shoulder radii • Threads • Micro tool applications • Implants

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FH-1080AF

FH-1080 AF

The AF model features additional programable surface ring lighting, autofocus and a CNC rotating workstage. This allows features on different sides of the part to be measured in the same automated inspection.

Cylindrical parts may be rotated, allowing multiple measurements at fixed angular intervals to measure:

• Average diameter • Roundness • Concentricity • Through-hole position • Radial pockets

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The FV1080’s fixed workstage platform allows parts to be placed for immediate measurement.

Standard work holding accessories are available including the self centering vice the dual axis Vee block. These accessories locate into the stage platform via a central pivot location for ease of use.

The combination of surface lighting, auto- focus and rotary control allows surface features on different planes to be measured in a single shot

• Multi-faceted parts • Chamfers and counter bore • Milled features • Fastener head details

FH Specification

FH-1080

FH-1080AF

Measurement Range (mm)

Ø100 x 80

Ø100 x 80

Accuracy

± 3

± 3

Repeatability

± 1

± 1

Travel (mm)

n/a

n/a

Optical

Large field telecentric, low distortion lens

Image Sensor

20 Mega Pixels

Profile

Telecentric LED

Illumination System

Surface 1

n/a

High Angle LED ring light

Autofocus

n/a

Yes

Focus Travel

n/a

55mm

Dimensions (mm)

790 x 230 x 385

790 x 230 x 385

Weight (kg)

27

27

Max. Load (kg)

3

3

Environmental Spec

20°C ± 2°C, relative humidity: 30% - 80%, vibration: <0.02g, <15Hz

Voltage

220V, 50Hz, 600W

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FV

Find Out More

To find out more about the Venture FV series including return on investment, please contact:

E: sales@bowersgroup.co.uk

W: www.bowersgroup.co.uk/contact-us

T: +44 1276 469866

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Comprehensive Service & Support

To find out more about the Venture FV series including return on investment, please contact:

E: service@bowersgroup.co.uk

W: www.bowersgroup.co.uk/contact-us

T: +44 1276 469866

FVBROCHURE_25_ISSUE01

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