Board Converting News, April 28, 2025

Tilsner Carton (CONT’D FROM PAGE 48)

ogy. For example, when Meridian started, it needed only one rotary die cutter, then needed a second. It also had one 130-inch Alliance Specialty Folder Gluer that has since been updated with a computer upgrade, a W.H. Leary non- contact glue system and glue detection system. Still, it’s now time to add a second, that being 115-inch Alliance Specialty Folder Gluer with a W.H. Leary noncontact glue system and glue detection system, which will be installed in May.

possible and with two fast set up machines running both on both shifts, it has the ability and capacity to deliver its jobs faster than its competitors. A “stepping stone” to en- suring said capacity has been Tilsner’s joining the North Star Sheets sheet feeder with its Fosber corrugator in Cot- tage Grove, Minnesota. “We’re absolutely happy with our decision to invest in

With an eye on the future and with the goal of becom- ing even more efficient across its machine centers in both companies, Tilsner is “dipping its toe” in the waters of Arti- ficial Intelligence. It is currently working on a trial for an AI system specifically geared to manufacturing and that will, among an impressive list of benefits, allow Tilsner Carton Company to track set up times, identify delays and incon- sistencies across machine centers, and help provide train- From left, Plant Manager Benny Guajardo, Mike Mackley, Brad Liszt and Machine Operator Leroy Johnson.

Thank You for Being Part of Our Journey! 70 Years of Innovation: For seven decades, EMBA Machinery has been at the forefront of innovation in the corrugated board converting industry. Founded in 1954 in Örebro, Sweden, our legacy of excellence is built on dedication to knowledge and development.

the Ibis,” states Mackley. “We had a couple of options: we could spend one amount to do this, or we could spend a little more and really do it right. We decided to spend a little more, and we have no regrets. It’s been a wonderful learning curve, and we’re still learning and improving daily. We love it.” Also in Tilsner’s arsenal is the aforementioned mini, a Martin 628 FFG, on which the company did a computer upgrade, added a die cut section, and put a robot in front of it because they didn’t have room for a prefeeder. Like many other box plants around the country, there is a short- age of employees with a strong desire to feed ever faster machines with sheets of containerboard all day. In total, the company employs about 110 and the production floor runs two shifts five days a week, with overtime stretching to two 10-hour shifts a day. Moving Forward Tilsner Carton, the company that smartly invested in used equipment in the late 1980s eventually replaced it with newer, faster machinery to remain competitive. Now it is replacing that equipment with even newer technol- A Kawasaki robot named ‘Izzy,’ nicknamed after Tilsner’s founder Isadore Tilsner, was installed in front of the Martin 628 FFG.

A Legacy of Innovation Since the introduction of our first flexo folder gluer, the FFG 240, in 1968, we have continued to launch cutting-edge technology, such as our patented Ultima platform, including the revolutionary Non-Crush-Converting Concept. Today we continue to evolve, ensuring we stay ahead with innovative solutions for the future.

Building Relationships As we celebrate 70 years of success, we extend our sincere gra- titude to our customers. Your trust and collaboration drive our innovation, and together, we build lasting relationships, meeting the evolving market demands with focus and dedication.

ing, which includes language translation of videos and specifications. “We pride ourselves on growing smartly every year,” says Mackley. “We don’t know what machines we’ll have five or ten years from now, but we know we will be satis- fying our niche by providing our customers with service, service, and more service. We’ll also be living by Joel Til- sner’s mantra — If we’re not moving forward, we’re getting left behind.” A Balemaster baler has provided reliable service for years.

Our 70 Years of Excellence Continues! Discover how EMBA can elevate your business. Find all contact details and information about our products at emba.com.

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April 28, 2025

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