910076_A La Carte HVAC Kits - Lond / Ib / Sed / Mar

HVAC Kits – A La Carte Guide to customizing heating and cooling solutions for vehicle specific applications. Evaporator Models - London / Ibiza / Sedona / Marbella

HVAC Kits – A La Carte Guide to customizing tie-in and independent heating and/or cooling systems

Evaporator Models - London (HVAC) / Sedona (VAC) 44,500 BTU/h (13.0 kW) Heating Capacity 32,500 BTU/h (9.5 kW) Cooling Capacity Ibiza (HVAC) / Marbella (VAC) 41,000 BTU/h (12.0 kW) Heating Capacity 31,000 BTU/h (9.0 kW) Cooling Capacity

2

Table of contents

HVAC Product Kit Options

4

Contents and Optional Accessories

10

Build Your HVAC Kit

12

Product Specifications Overview

14

Customization at your fingertips... HVAC systems can be complex and not all work truck climate control needs are the same. Webasto has developed ‘a la carte’ HVAC sub kits that can be ordered to build your own customized system. Compatible sub kits with high quality components equals high system reliability and Webasto’s standard 2-year warranty. Our systems are tested and verified to perform in the most demanding climates, and can be tailored to fit most medium duty vehicles and system layout requirements. Our authorized sales & service centers are available nationwide.

3

The kit menu items can be combined to build high-capacity independent systems or more economical tie-in systems. Choose from heat / cool, cooling only, horizontal ceiling/bulkhead mount and a variety of evaporator and condenser locations on the vehicle. Accessories such as air distributors and ducting are also compatible within the a la carte items. Our systems were designed for flexibility and ease of installation. They are available through Webasto’s North American sales, installation and service network. HVAC Product Kit Options - Sedona / London

Sedona (VAC) Basic Kit

g Cooling only evaporator unit g Air diffuser g Condensate hose g TXV & misc. hardware

Part Numbers: g 5013974 (Tie-In standard, add thermostat for Independent*) g 5013838 (Thermostat kit*)

*Add thermostat 5013838 ONLY if building an independent system with 5013974 Sedona basic kit.

London (HVAC) Basic Kit

g Heating & cooling evaporator unit g Air diffuser g Condensate hose g Coolant pump g Coolant valve and fittings

g Coolant hose clamps g TXV & misc. hardware

Part Numbers: g 5013836 (Tie-In standard, add thermostat for Independent*) g 5013838 (Thermostat kit*)

*Add thermostat 5013838 ONLY if building an independent system with 5013836 London basic kit.

Sedona and London System Features: n Maximum performance: 32,500 BTU/h (9.5 kW) cooling (* < 32,500 on tie-in configurations)

44,500 BTU/h (13.0 kW) heating (London only) n Variable temperature control (London only) n 3 speed fan up to 471 cfm airflow n Horizontal unit, low profile <7 inches height n Quiet, efficient operation

4

5

Front Mount Options

Standard Tie-In System (Sedona VAC & London HVAC)

+

London HVAC 32,500 BTU Cooling 44,500 BTU Heating

Air distributor with orbital directional vents is standard. Other air distribution options available.

Sedona VAC 32,500 BTU Cooling

OR

Optional ModulAir ducting available at various lengths

System Controller

System tie-in with Webasto refrigerant T-Block

Independent System (Sedona VAC & London HVAC)

+

London HVAC 32,500 BTU Cooling 44,500 BTU Heating

Air distributor with orbital directional vents is standard. Other air distribution options available.

Sedona VAC 32,500 BTU Cooling

OR

High-performance, twin-fan, Capri Condenser is lightweight with low noise operation and less than 6 in. height

System Controller

Auxiliary Compressor

Optional ModulAir ducting available at various lengths

Optional under body condenser

6

Rear Mount Options

Standard Tie-In System (Sedona VAC & London HVAC)

+

Air distributor with orbital directional vents is standard. Other air distribution options available.

London HVAC 32,500 BTU Cooling 44,500 BTU Heating

OR

Sedona VAC 32,500 BTU Cooling

System Controller

Optional ModulAir ducting available at various lengths

System tie-in with Webasto refrigerant T-Block

Independent System (Sedona VAC & London HVAC)

High-performance, twin-fan, Capri Condenser is lightweight with low noise operation and less than 6 in. height

Air distributor with orbital directional vents is standard. Other air distribution options available.

London HVAC 32,500 BTU Cooling 44,500 BTU Heating

System Controller

OR

Auxiliary Compressor

Sedona VAC 32,500 BTU Cooling

Optional ModulAir ducting available at various lengths

Optional under body condenser

7

The kit menu items can be combined to build high-capacity independent systems or more economical tie-in systems. Choose from heat / cool or cooling only vertical mount evaporator options. Free-blow air distributor comes standard within these a la carte items. Additional air distributor options available. Our systems were designed for flexibility and ease of installation. They are available through Webasto’s North American sales, installation and service network. HVAC Product Kit Options - Marbella / Ibiza

Marbella (VAC) Basic Kit g Cooling only evaporator unit g Air diffuser g Condensate hose g TXV & misc. hardware

Part Numbers: g 5014052 (Tie-In or Independent, includes thermostat)

Ibiza (HVAC) Basic Kit

g Heating & cooling evaporator unit g Air diffuser g Condensate hose g Coolant pump g Coolant valve and fittings

g Coolant hose clamps g TXV & misc. hardware

Part Numbers: g 5013817 (Tie-In or Independent, includes thermostat)

Marbella and Ibiza System Features: n Maximum performance: 31,000 BTU/h (9.0 kW) cooling (* < 31,000 on tie-in configurations)

41,000 BTU/h (12.0 kW) heating (Ibiza only) n Variable temperature control (Ibiza only) n 3 speed fan up to 471 cfm airflow n Vertical unit n Quiet, efficient operation

8

Rear Mounting Options

Standard Tie-In System (Marbella VAC & Ibiza HVAC)

+

Ibiza HVAC 31,000 BTU Cooling 41,000 BTU Heating

OR

Marbella VAC 31,000 BTU Cooling

Free blow air distributor is standard.

System Controller

System tie-in with Webasto refrigerant T-Block

Independent System (Marbella VAC & Ibiza HVAC)

High-performance, twin-fan, Capri Condenser is lightweight with low noise operation and less than 6 in. height

Free blow air distributor is standard.

Ibiza HVAC 31,000 BTU Cooling 41,000 BTU Heating

System Controller

OR

Auxiliary Compressor

Marbella VAC 31,000 BTU Cooling

Optional under body condenser

9

Kit Contents and Optional Accessories

Evaporators

Kit P/N

Description

Kit Contents

Sedona (VAC) Basic Kit without Thermostat* Tie-in or Independent System

See page 4 for kit content details

5013974

London (HVAC) Basic Kit without Thermostat* Tie-in or Independent System

See page 4 for kit content details

5013836

Marbella (VAC) Basic Kit with Thermostat Tie-in or Independent System

See page 8 for kit content details

5014052

Ibiza (HVAC) Basic Kit with Thermostat Tie-in or Independent System

See page 8 for kit content details

5013817

5013838

Thermostat for Sedona & London

Independent Kit*

*Add thermostat 5013838 ONLY if building an independent system with the Sedona & London basic kits.

Condensers

Kit P/N

Description

Kit Contents

g Capri RT Condenser g Filter/Dryer (contained within) g Misc. Mounting Hardware g Underbody Condenser g Filter/Dryer g Universal Underbody Mounting Brackets & Hardware

Capri Roof Top Condenser Independent System

62U00025456

Universal Underbody Condenser Independent Sytem Sprinter Underbody Condenser Independent Sytem

5013770

5013785

Neo Controller Kits & Wiring Harnesses Kit P/N

Description

Kit Contents

Wire Harness (VAC) Kit, Tie-in Universal Neo 1 Controller Wire Harness (HVAC) Kit, Tie-in Universal Neo 2 Controller

5013844

g Controller g Power & Ground Wiring g Signal Wiring g Relay Board (Independent Systems)

5013843

Wire Harness (HVAC) Kit, Tie-in Universal Neo 2+ Digital Automatic Temperature Controller*

5013847

5013841

Wire Harness (VAC), Independent

5013842

Wire Harness (HVAC), Independent

Bracket Control Head - Neo 1 2014-2021 ProMaster

5013002

g Includes miscellaneous mounting hardware

5012805

Bracket Control Head - Neo 2 / Neo 2+ 2014-2021 ProMaster

*On tie-in systems, Webasto does not control the OE A/C compressor. If installed as tie-in, automatic temperature control is limited. For true automatic temperature control, purchase 5013847 in combination with 5013842 only when building an independent HVAC system.

Neo 1

Neo 2

Neo 2+

10

Kit Contents and Optional Accessories

Refrigerant Hose

Kit P/N

Description

Kits Contents

5013567

A/C Hose Tie-in, Front Mount, #6 and #10 (8 meters)

g High and low pressure refrigerant hoses g Refrigerant hose insulation

5013568

A/C Hose, Tie-in, Rear Mount, #6 and #10 (11 meters)

A/C Hose (RTC, UBC), Independent, Front or Rear Mount, #6 and #10 (14 meters); #8 (15 meters)

5013569

Coolant Hose

Kit P/N

Description

Kit Contents

Coolant Hose, Tie-in/Independent, Front Mount, 5/8 in (11 meters); 3/4 in (3 meters) Coolant Hose, Tie-in/Independent, Rear Mount, 5/8 in (21 meters); 3/4 in (4 meters)

5013573

g Coolant Hose

5013574

Refrigerant Fittings

Kit P/N

Description

Kit Contents

ProMaster/Transit/Sprinter A/C Fittings* Tie-in (includes Tie-in Block)

5013846

g A/C Fittings g Tie-in Block* g Pressure Switches**

5012616

Ford Transit A/C Fittings Kit

5013840

A/C Fittings, Independent, Underbody

5013845

A/C Fittings, Independent, Roof Top

*Tie-in block compatible with RAM ProMaster, Ford Transit, 2019 + model year Sprinters **Independent kits only

Mounting Brackets (optional)

Kit P/N

Description

Kit Contents

Universal Mounting Bracket Sedona, London

5013581

g Includes miscellaneous mounting hardware

Universal Mounting Bracket Ibiza

5013768

ProMaster Bulkhead Mounting Bracket Sedona and London

5013774

Air Distributors (optional)

Kit P/N

Description

ModulAir 1 Cover, Black* Sedona, London

62U003AA093

ModulAir 1 Ducting Evaporator Outlet, 3.9 in (100 mm) Black*, Sedona, London

62U003AA052

ModulAir 1 Ducting Short, 19.7 in (500 mm) , Black*, Sedona, London

62U003AA059

ModulAir 1 Ducting Long, 39.4 in (1,000 mm) , Black*, Sedona, London

62U003AA057

ModulAir 1 Ducting End, 9.7 in (247 mm), Black*, Sedona, London

62U003AA061

*Grey available upon request.

11

Build Your HVAC Kit

To begin configuring your custom kit, start by choosing an option from each of the eight categories below that best fits your vehicle application requirement. Then, contact your Webasto HVAC representative to review your selections and complete your kit build.

Not sure where to start? No problem! Contact your Webasto representative at any time for further assistance.

VAC Basic Kit Contents: Cooling only evaporator unit, air diffuser, condensate hose, TXV & misc. hardware HVAC Basic Kit Contents: Heating & Cooling evaporator unit, air diffuser, condensate hose, coolant pump, coolant valve & fittings, coolant clamps, TXV & misc. hardware

Select Evaporator Basic Kit (Kits Include Basic Air Distributors) 1

Kit P/N

Description

5013974

Tie-in or Independent*, Horizontal Mount

Sedona (VAC) Basic Kit without Thermostat

5013836

London (HVAC) Basic Kit without Thermostat

Tie-in or Independent*, Horizontal Mount

5014052

Marbella (VAC) Basic Kit with Thermostat

Tie-in or Independent, Vertical Mount

5013817

Ibiza (HVAC) Basic Kit with Thermostat

Tie-in or Independent, Vertical Mount

5013838

Thermostat for Sedona & London

Independent Kit*

*Add thermostat 5013838 ONLY if building an independent system with the Sedona & London basic kits.

Note: When building independent systems, a secondary compressor / mount kit must be purchased separately through either Webasto or Customer sourced directly.

Capri Roof Top Kit Contents: Capri Roof Top condenser, filter/dryer (contained within), misc. mounting hardware Universal and Sprinter Underbody Condenser Kit Contents: Underbody condenser, filter/dryer, universal underbody mounting brackets & hardware

Select Condenser (For Independent Systems Only) 2

Kit P/N Description 62U00025456 Capri Condenser

Independent, Roof Top

5013770

Independent, Underbody

Universal Condenser

5013785

Sprinter Condenser

Independent, Underbody

Select Wiring / Controller 3

Wiring Harnesses & Controller Kit Contents: Controllers, power & ground wiring, signal wiring, relay board (Independent Systems) Additional: Bracket for ProMaster Vans - non-dashboard installment

Kit P/N

Description

5013844

Tie-in

Wire Harness Kit - Neo 1 Controller (VAC)

5013843

Tie-in

Wire Harness Kit - Neo 2 Controller (HVAC)

5013847

Wire Harness Kit - Neo 2+ Controller (HVAC)

Tie-in with Digital Control; Independent*

5013841

Wire Harness Kit - Neo 1 Controller (VAC)

Independent

5013842 Independent Choose one of the following ONLY if the controller will be installed to the left of steering column (within a ProMaster): 5013002 Bracket - control head Neo 1 ProMaster 2014-2021 5012805 Bracket - control head Neo 2 ProMaster 2014-2021 Will also work for Neo 2+ Controller Wire Harness Kit - Neo 2 Controller (HVAC) *On tie-in systems, Webasto does not control the OE A/C compressor. If installed as tie-in, automatic temperature control is limited. For true automatic temperature control, purchase 5013847 in combination with 5013842 only when building an independent HVAC system.

12

4 Select A/C Fittings

Refrigerant Fittings Kit Contents: AC fittings solenoid valve, pressure switches (independent systems), tie-in block

Customers are responsible for determining tie-in fittings for all other vehicles.

Kit P/N

Description

5013846

ProMaster/Transit/Sprinter A/C Fittings*

Tie-in (includes Tie-in Block)

5012616

Ford Transit A/C Fittings Kit**

Tie-in (contains OE interface fittings)

5013840

A/C Fittings

Independent, Underbody

5013845

A/C Fittings

Independent, Roof Top

*Tie-in block compatible with RAM ProMaster, Ford Transit, Mercedes Sprinter (2019 MY+). **Combine with 5013846; Ford Transit Prep Package fittings required for Transit vehicles with OE HVAC Prep Package option to use the OE tie-in fittings pre-installed from Ford.

Select A/C Hose 5

Refrigerant Hoses Kit Contents: High & low pressure refrigerant hoses, refrigerant hose insulation

Kit P/N

Description

5013567

Tie-in, Front Mount

A/C Hose, #6 and #10 (8 meters)

5013568

Tie-in, Rear Mount

A/C Hose, #6 and #10 (11 meters) A/C Hose, #6 and #10 (14 meters); #8 (15 meters)

Independent, Front or Rear Mount (RTC, UBC)

5013569

Select Coolant Hose 6

Kit P/N

Description

5013573

Coolant Hose, 5/8 in (11 meters); 3/4 in (3 meters) Tie-in/Independent, Front Mount

5013574

Coolant Hose, 5/8 in (21 meters); 3/4 in (4 meters) Tie-in/Independent, Rear Mount

(Optional) 7

Select Mounting Bracket

Kit P/N

Description

5013581

Sedona, London

Universal Mounting Bracket

5013768

Marbella, Ibiza

Universal Mounting Bracket

5013774

Sedona, London

ProMaster Bulkhead Mounting Bracket*

*High roof only.

8 Select Accessory (Optional)

Kit P/N Description 62U003AA093 ModulAir 1 Cover, Black*

Sedona, London

62U003AA052 ModulAir 1 Ducting Evaporator Outlet, Black*

Sedona, London

62U003AA059 ModulAir 1 Ducting Short (20 in), Black*

Sedona, London

62U003AA057 ModulAir 1 Ducting Long (40 in), Black*

Sedona, London

62U003AA061 ModulAir 1 Ducting End, Black*

Sedona, London

*Grey available upon request.

13

Product Specifications

Cooling Only Evaporator Units (VAC)

Sedona

Marbella

Part Number (Unit Only)

6245835

62U003FF096E

Mounting

Horizontal

Vertical

Cooling Capacity

32,500 BTU/h (9.5 kW)

31,000 BTU/h (9.0 kW)

Refrigerant

R134

R134

Nominal Voltage

12 V

12 V

Max. Power Consumption (12 V)

22 A

20.5 A

Max. Air Flow Evaporator Blower

471 cfm (800 m³/h)

471 cfm (800 m³/h)

Dimensions

21.7 x 15.7 x 7.1 in (550 x 400 x 180 mm)

25.2 x 7.1 x 14 in (640 x 180 x 355 mm)

Weight

14.8 lbs (6.7 kg )

17.6 lbs (8 kg )

Heating & Cooling Evaporator Units (HVAC)

London

Ibiza

Part Number (Unit Only)

62U003CF047EC

62U003CF062E

Mounting

Horizontal

Vertical

Heating Capacity

44,500 BTU/h (13.0 kW)

41,000 BTU/h (12.0 kW)

Cooling Capacity

32,500 BTU/h (9.5 kW)

31,000 BTU/h (9.0 kW)

Refrigerant

R134

R134

Nominal Voltage

12 V

12 V

Max. Power Consumption (12 V)

21 A

21.2 A

Max. Air Flow Evaporator Blower

471 cfm (800 m³/h)

471 cfm (800 m³/h)

Dimensions

21.7 x 15.7 x 7.1 in (550 x 400 x 180 mm)

25.2 x 7.1 x 14 in (640 x 180 x 355 mm)

Weight

17 lbs (7.7 kg )

22 lbs (10 kg )

Rooftop Condenser Units

Capri*

Underbody Condenser

Part Number (Unit Only)

62U00025456

62U00025459

35,800 BTU/h (10.5 kW) Rooftop Condenser, Integrated Receiver Dryer

47,800 BTU/h (14.0 kW)

Cooling Capacity

Refrigerant

R134

R134

Nominal Voltage

12 V

12 V

Max. Power Consumption (12 V)

18 A

27 A

Dimensions

32.1 x 23.6 x 5.9 in (815 x 600 x 150 mm)

28.5 x 4.1 x 17.7 in (725 x 105 x 450 mm)

Weight

26.5 lbs (12 kg )

13.2 lbs (6 kg )

*This unit does not come with a pressure switch

14

15

Industry Leading Sales, Technical, Mobile & Online Support

TechWebasto.com: Free resource and access to all Webasto technical information, service parts, operation guides and warranty information. Learn helpful tips for various products in the Webasto Academy. Dealer Login required to access all site features.

TechWebasto Mobile App: Available free for IOS and Android. A valuable resource tool for almost any question. It provides product specifications to help identify products, fault code reference guide to diagnose and troubleshoot issues and offers repair and maintenance tips.

Product Installation Training: Webasto has technical trainers that can come to your location and train your technicians on how to properly install Webasto products. In turn, they will make sure you are equipped to train your sub-dealers.

Webasto Regional Sales Managers: They are dedicated to helping you develop your Area of Responsiblity (AOR), by making sales calls with you, helping you stock the right inventory, and being your direct contact to Webasto.

Dealer Network: With an extensive dealer network spanning coast to coast throughout the US and Canada up to Alaska, there is sure to be a qualified sales and service center where you are. Visit dealerlocator.webasto.com/en-us to find a trained Webasto authorized dealer near you.

Free Sales Literature: Contact your Regional Sales Manager, Webasto Marketing at 877-9NO-IDLE (877-966-4353) or visit www.webastoliterature.com to order.

Webasto Supports you! Please call 800.860.7866 for your sales & service needs.

Webasto Thermo & Comfort North America, Inc. 15083 North Road Fenton, Michigan 48430 USA Toll Free: 800-860-7866 Phone: 810-593-6000 webasto-comfort.com

Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16

www.webasto-comfort.com

Made with FlippingBook Online newsletter