BoardConverting Serving the North American Corrugated and Folding Carton Industries for 40 years September 2, 2024 VOL. 40, NO. 36
Tyoga Container: Growing With The Flow, Going Beyond BY LEN PRAZYCH Speaking to the “grow or die” philosophy espoused by Charlie Frysing- er, President and co-majority owner (with his wife Sharon and minority owners, Sharon’s two cousins, Mike and Mark Ruvolo) of Tioga, Penn- sylvania based Tyoga Container in the feature article published in Board Converting News back in 2018, Frysinger opted for the path of growth over that of death. Wise choice.
WHAT’S INSIDE 6 x x 8 x x 12 x x 26 x x 5 Kolbus America To Exhibit 6 SUN Automation Group Unveils SUN625 RDC 10 EAM-Mosca Appoints Greg Leighton As VP of Sales 14 ICPF, MI, NAM To Celebrate Manufacturing Day At SuperCorrExpo In Orlando MRP Acquires Packaging Assets From Everett Graphics New York, New York based Mill Rock Packag- ing Inc., a specialty packaging platform that invests in companies with advanced service and product capabilities in the consumer packaging industry, announced that it has entered into a strategic alliance with Everett Graphics. MRP has acquired Everett’s Woodland, California packaging and laminating assets and entered into a long-term supply agree- ment with the company, which will enhance MRP’s capabilities while accelerating Ever- ett’s growth initiatives. MRP is a portfolio company of Mill Rock Capital, a growth and operations-oriented pri- vate investment firm. Terms of the transaction were not disclosed. “The addition of the Woodland facility is a critical part of our strategy to grow our West Coast packaging business and complements our continued investment in large-format printing,” said MRP CEO Allen Ennis. “We welcome the team and value the deep industry knowledge they will bring to our customers.” Everett’s packaging and laminating facility CONTINUED ON PAGE 3
Eight years ago, growth meant a $10 million investment that includ- ed the purchase of a Hycorr 4-color Rotary Die Cutter and an Isowa Ibis, a 50-inch by 120-inch 4-color flexo folder gluer to significantly in- crease volume and the ability to add some color to its otherwise mono- chromatic (brown) box offerings. Last year, growth meant acquiring three pieces of property adjacent to the land on which Tyoga’s then 120,000-square-foot facility sat; adding a 90,000-square-foot structure and filling it with offices and administrative space, brand new convert- ing equipment, and nearly “a mile” of conveyorization; and opening a nearby 130,000-square-foot warehouse in which the company’s fin- ished goods are stored. “We’re now able to do virtually anything and everything,” says Frysinger proudly, adding that with its investment of more than $30 million in this most recent expansion, Tyoga now has the capacity to CONTINUED ON PAGE 26 Charlie Frysinger, President and Co-Owner of Tyoga Container, right, with Chris Morral, Operations Manager, with one of the company’s three new Macarbox machines on the production floor of Tyoga’s newly expanded fa- cility in Tioga, Pennsylvania.
Machinery and Handling for the Corrugated Board Industry
and I’m excited to be partnering with Mill Rock Packaging on our growing tray offering,” said Whit Everett, CEO of Everett Graphics. “Their extensive network of facilities will be a valuable asset as we continue our mission to assist customers in replacing single-use plastic.”
AVERAGE CONTAINERBOARD PRICES The average prices reported are tabulated from prices PAID by various sources throughout the United States the week previous to issue. Prices in some areas of the country may be higher or lower than the tabulated average. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. REGION 42# Kraft liner 26# Semi-Chem. Medium $ 900.00-925. 00 $ 825. 00 -$850.00 U.S. Average CANADIAN LINERBOARD & MEDIUM The average prices reported are tabulated from prices PAID by various sources throughout Canada. Prices may be higher or lower in various areas of the country. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. Prices are Canadian $ and per metric ton. 42# Kraft Liner 26# Semi-Chem Medium East $970.00 $960.00 West $1,015.00 $995.00 REGION
MRP Acquires (CONT’D FROM PAGE 1)
houses state-of-the-art assets, including a Bobst Master- flute, coupled with Bobst large format die cutting and glu- ing. “These assets, coupled with MRP’s recent investment in additional state-of-the-art large format printing equip- ment, add capacity and complement our growing network to better serve our customers,” said MRP COO Bruce Lip- scomb. MRP will partner with Everett on an ongoing basis to support the latter’s sustainable tray business, which is fo- cused on single-use plastic replacement. “I can’t think of a better home for our laminating unit,
MRP Vice Chairman and Mill Rock Capital Senior Part- ner Bob Feeser added, “This acquisition demonstrates the continuation of Mill Rock Packaging’s significant in- vestment in both people and equipment in the West Coast market, allowing us to enhance support and services for our growing customer base.” For more information, visit millrockcap.com . Everett Graphics products include biodegradable corrugated formed trays for Monterey Mushrooms.
3
www.boardconvertingnews.com
September 2, 2024
Calling Profero Systems just another equipment supplier is like calling the Tour just a bike ride. Profero Systems
Proven unsurpassed customer service over the long run, commitment to our customers is second to none!
Add value to your Corrugating Process, be the go-to Company for your customers.
DON’T GET LEFT BEHIND!
www.ProferoSystems.com
704-923-0990
PO BOX 950 DALLAS, NC 28034
4
www.boardconvertingnews.com
September 2, 2024
Kolbus America To Exhibit At 2024 SuperCorrExpo
POWER PRECISION PERFORMANCE
Kolbus America announced its participation in the 2024 SuperCorrExpo, where the company will continue its mo- mentum from drupa by highlighting two of its most innova- tive machines: the BX motion all-in-one boxmaker and the RDG flexo rotary die cutter. Visitors to the Kolbus America booth (# 2319) can ex- pect to learn about the BX motion, touted for its precision and efficiency, and the RDG 115/135 flexo rotary die cutter, which is a hybrid machine setting new standards in the in- dustry. These machines, along with the RDS 115/135, repre- sent Kolbus America’s commitment to delivering high-per- formance equipment that meets the evolving needs of the corrugated and packaging sectors.
RDG 115/135 PERFORMANCE SERIES We’ve combined power, precision, and performance into a robust and technically advanced machine.
REALLYGREATSITE.COM
Adding to the excitement, Kolbus America will host a German lunch at the booth daily, featuring traditional bratwursts, sauerkraut, pretzels, and German beer. The daily lunches offer attendees a chance to enjoy authentic German cuisine while networking with industry peers and learning more about Kolbus America’s latest innovations. Jeff Dietz, President of Kolbus America and AICC Board member, will moderate a panel discussion on Wednesday, September 11, during Session 6: Opportunities and Chal- lenges: Building Expansion, Capital Expenditure, Equip- ment Acquisition, and Installation. This panel promises to deliver valuable insights into the current trends and chal- lenges facing the industry. “We’re excited to discuss our latest innovation to the corrugated market at SuperCorrExpo and to connect with industry colleagues and customers,” said Jeff Dietz. “The BX motion and RDG 115/135 flexo rotary die cutter are at the forefront of innovation and this portfolio will only continue to grow.” The North American team will be present at the booth, including Adela Jauregui from Kolbus Mexico, who will be available to discuss the company's product offerings and answer any questions. For more information, visit kolbusamerica.com .
Designed & manufactured in Germany Robust cast-iron construction Hybrid-design: gear driven + servo technology
Up to 8 print units Slot score section Top print available
kolbusamerica.com | sales@kolbus.com | 888-705-0051
5
www.boardconvertingnews.com
September 2, 2024
SUN Automation Group Introduces SUN625 Heavy Duty Die Cutter Glen Arm, Maryland based SUN Automation Group (SUN) announced the introduction and application of the SUN625 HD Rotary Die Cutter. The market-proving SUN625 RDC has been reimagined with many improvements to com- pete in the most demanding conditions in the corrugated board rotary die-cutting market.
Box Shipments ( U.S. Corrugated Product Shipments) Industry Shipments In Billions of Square Feet Month June 2024
Year
Actual
Percent Change Avg Week Percent Change
2024 2023
30.635 33.080
-7.4
7.659 7.518
1.9
Industry Total
Year-to Date
June 2024
Year
Actual
Percent Change Avg Week Percent Change
2024 2023
189.589 189.478
0.1
7.464 7.459
0.1
Industry Total
Containerboard Consumption (Thousands of Tons)
Year
Month
Percent Change Year-to-Date Percent Change
2024 2023
2.5331 2.7016
-6.2
15.5229 15.5207
0.0
Container Board Inventory - Corrugator Plants (Thousands of Tons)
Corrugator Plants Only
Date
Percent Change Weeks of Supply
Percent Change
June May
2.2316 2.3155
-3.6
3.8 3.5
8.5
The SUN625 RDC has been a stalwart in the indus- try for over a decade, touted for its reliability and perfor- mance. Building on this legacy, SUN has pursued perfec- tion, culminating in the development of the SUN625HD. With multiple installations throughout North America, this machine is set to redefine high-speed, high-volume pro- duction. Boasting increased load capacity, larger journals, CONTINUED ON PAGE 8
Shipping Days
Year
Month
Year-to-Date
2024 2023
20 22
127 127
SOURCE: Fibre Box Association
PATENTED HYBRID BRAKE
ENERGY RECOVERY MOTOR
During the braking process, the motor transforms the kinetic energy of the brake, otherwise lost as heat, into electrical energy that can be reused in the plant’s electrical line.
CST Systems is the exclusive distributor for Renova in North America*, Central America and the Caribbean. * Excluding Mexico
September 8-12, 2024 Orlando, Florida
Booth #1943 Come see us!
770-425-3353 www.cstsystems.net
6
www.boardconvertingnews.com
September 2, 2024
SUN Introduces (CONT’D FROM PAGE 6)
“With these innovations to our esteemed rotary die cut- ter, SUN is not just meeting the needs of today’s market but also preparing for the challenges of tomorrow,” says Greg Jones, Executive Vice President at SUN. “As we embark on a new era in the corrugated industry, SUN Automation
enhanced fatigue resistance, and reduced deflection under load, this iteration reveals a complete reimagining aimed at elevating die-cutting operations. “We are thrilled to introduce the SUN625 Heavy Duty Die Cutter, a significant leap forward in advancing our customers’ die-cutting operations,” says Eric Aulton, Product Manager for the SUN625. “Over the years, we have made small improvements to our design, such as improved forged journal design, register drive re-loca- tion, and structural rigidity, but the new iteration of our heavy-duty die cutter is poised to elevate our customers’ capabilities to much greater heights.” The SUN625HD offers robust die-cut nip assembly. With a 300 percent improvement in load capacity over previous models, the new design delivers a significant in- crease in production efficiency. Fatigue resistance sees a 500 percent improvement and a 60 percent reduction in deflection under load, ensuring precision and quality in every cut. Additionally, journal sizing has more than doubled any other offering in the 66” machine category. SUN’s patent-pending nip position and larger diameter anvil cylinder allow for the smooth operation of corrugat- ed board die cutting on the toughest of conditions, such as heavy-weight paper and double wall, and for full-width multi-up/out applications such as protein and agriculture packaging.
Group remains dedicated to excellence, innovation, and, above all, the success of our customers.” These new innovations and continuous efforts to refine SUN’s corrugated machinery align with SUN’s commitment to best serve its customers. SUN strives to understand the distinct needs and considerations of all operations. With the increased challenges within the die-cutting market, SUN is devoted to staying ahead of the curve in providing custom- ers with the tools to advance their operations and meet their customer needs.
8
www.boardconvertingnews.com
September 2, 2024
PREFABRICATED STEAM SYSTEMS FOR THE CORRUGATED INDUSTRY TRADITIONAL TRAP STYLE STEAM SYSTEM HYBRID STEAM SYSTEM PARTIALLY TRAPPED AND PARTIALLY ORIFICED TRAPLESS STEAM SYSTEM ALL ORIFICED SEAMLESS RETROFITS DESIGNS ARE COMPATIBLE WITH ALL STEAM SYSTEMS
Whether you need to design and build a new corrugator steam system or a perfectly matched retrofit, turn to Boiler & Steam Performance for the most efficient process and reliable solution. We also offer specialized expertise to solve complex challenges and practical support to help you maintain peak performance. BACKED BY A 30 YEAR HERITAGE OF QUALITY AND PERFORMANCE.
706.453.2050 www.BSPsteam.com/steam-systems
©2019 Boiler & Steam Performance, Inc. All rights reserved.
EAM-Mosca Appoints Leighton As Vice President Of Sales
ing him a more comprehensive degree of manufacturing and end-of-line packaging expertise. “We are thrilled to fill such a crucial position for our company through internal talent, striking a powerful bal- ance between continuity and future-oriented transforma- tion of our business,” said Christian Wiethuechter, Presi- dent & CEO. Throughout his tenure, Greg has been steadfast in his leadership and has effectively supported each major step in the company’s development. In his new position, he will focus on leading the sales teams in the US and Canada as it expands. Greg will be a leading figure for the implemen- tation of EAM-Mosca Strategy 2030 which will broaden the company’s product portfolio for equipment solutions, consumables and aftermarket services. “I am looking forward to entering this new phase at EAM-Mosca,” Greg said. “I am eager to use my expertise
Hazle Township, Pennsylvania based EAM-Mosca Corp. announced that Greg Leighton has succeeded Ed Martin as Vice President of Sales for the company’s US and Ca- nadian markets.
Greg is a 26-year veteran of the company. Beginning his career with EAM-Mosca in 1998 as a Regional Sales Manager, he built a strong back- ground in the company’s core indus- tries, especially corrugated. He spent
Greg Leighton
the past 13 years as Director of Sales – USA East. Much of his activity in this position focused on the company’s work outside of corrugated, fleshing out his knowledge and giv-
to guide the sales team in North America as we look for bigger and better oppor- tunities for growth and strive to continue serving our manufacturing partners with excellence in the coming years.” EAM-Mosca will reveal its latest innova- tion at SuperCorrExpo on September 8-12. E-Commerce Sales Up 1.3 Percent In 2nd Quarter The Census Bureau of the Department of Commerce announced that the estimate of US retail e-commerce sales for the sec- ond quarter of 2024, adjusted for season- al variation, but not for price changes, was $291.6 billion, an increase of 1.3 percent from the first quarter of 2024. Total retail sales for the second quarter of 2024 were estimated at $1,826.9 bil- lion, an increase of 0.5 percent from the first quarter of 2024. The second quarter 2024 e-commerce estimate increased 6.7 percent from the second quarter of 2023 while total retail sales increased 2.1 per- cent in the same period. E-commerce sales in the second quarter of 2024 accounted for 16 percent of total sales. On a not adjusted basis, the estimate of US retail e-commerce sales for the sec- ond quarter of 2024 totaled $282.3 bil- lion, an increase of 5.3 percent from the first quarter of 2023. The second quarter 2024 e-commerce estimate increased 6.6 percent from the second quarter of 2023 while total retail sales increased 1.9 per- cent in the same period. E-commerce sales in the second quarter of 2024 accounted for 15.2 percent of total sales.
10
www.boardconvertingnews.com
September 2, 2024
IP Board Elects Tom Hamic To New Role As Executive Vice President Memphis, Tennessee based International Paper an- nounced its Board of Directors elected Tom Hamic to a newly created role: Executive Vice President and Presi- dent of North American Packaging Solutions, reporting to
Core Competency
CEO Andy Silvernail. Hamic is now responsible for leading the compa- ny’s Container and Containerboard businesses in North America. “Tom is a strategic and effective leader with a long track record of success,” said Silvernail. “The Board and I are confident
BloApCo Floor Shredders easily handle Cores and Sheet Waste
Tom Hamic
he will lead the team well as we work together to deliver excellence for our customers and profitable growth for our shareholders.” Hamic joined the company in 1991 and has served in a variety of sales, marketing, finance, strategic planning and leadership roles in the United States and Europe. In 2009, he was named a company officer and was elected senior vice president in 2019. Most recently, Tom served as senior vice president and general manager, North American Container and Chief Commercial Officer. For more information, visit internationalpaper.com .
▲ All converting scrap handled by one BloApCo Shredder. ▲ Energy efficient. Low HP. Low RPM. Low noise. ▲ Industry leading 3-year warranty.
See the video at : BloApCo.com/horizontal-floor-shredder
CMYK 100M 100Y CMYK C96 M66
www.bloapco.com 800.959.0880
Over
Since 1933
years
© 2023 Blower Application Company, Inc., Germantown, WI
CMYK 100M 100Y CMYK C96 M66
WPR SERVICES years
Over
Since 1933
years
Over years
Since 1933 Since 1933
video analysis
machine metrics
Over
audio analysis
led signage
safety monitoring
communicators
ergometrics & haptic feedback
conveyor controls
custom dashboards
9059 Technology Lane Fishers, IN 46038 317.513.5269 WPR SERVICES
12
www.boardconvertingnews.com
September 2, 2024
EnCore Modules:
ICPF, MI, NAM To Offer Inside Look At Modern Manufacturing On MFG Day
On October 4, the International Corrugated Packaging Foundation (ICPF), the National Association of Manufacturers and the Manufacturing Institute, the workforce development and education affiliate of the NAM, will celebrate Manufacturing Day, also known as MFG Day. MFG Day is a national grassroots movement that demonstrates the reality and future of modern manufacturing careers by encouraging thousands of companies and educational institutions nationwide to open their doors to students, parents, educators, and community leaders, fos- tering an in-depth understanding of the rewarding and high-paying ca- reers available in modern manufacturing.
Customer Care Portal
Quality Management
TopGun
ScrapTrakker
Sign & Drive Visual Analytics
Advanced Planning Board
ScoreKeeper
MFG Day launches annually on the first Friday of October, with events throughout the month and beyond. As an initiative of the MI, MFG Day empowers manufacturers to come together and address their collective challenges and build excitement about manufacturing careers to help their communities and future generations thrive. With hundreds of thou- sands of jobs available in the manufacturing sector, the need to connect communities across the United States with these opportunities has nev- er been greater. “National MFG Day puts the spotlight on modern manufacturing, allowing us to change the narrative and perception about the careers available today,” said Carolyn Lee. “Too many people are unaware of the incredible opportunities for meaningful, well-paying careers in this innovative industry. This is only the beginning. That’s why we’re working year-round to engage the future of our workforce — America’s students and young people — to show them what’s available today in their own backyards.” Caitlin Salaverria, President of ICPF, echoed the importance of this initiative. “The corrugated packaging industry employs over 100,000 people at over 1,100 corrugated manufacturing and design facilities across the U.S.,” she said. “Few industries match the exciting challenges, diverse career paths and tremendous advancement potential that corru- gated packaging offers. We are proud to be an official sponsor of MFG Day 2024 and encourage our industry partners to take part in this initia- CONTINUED ON PAGE 16
Corrugator Scheduling
Automated Performance Costing
Partner Integrations:
14
www.boardconvertingnews.com
September 2, 2024
Do More with Less APB is an automated and integrated plant planning system designed to help your schedulers do less manual work. By utilizing scheduling optimization technology, your planning department can focus on exceptions only. Visibility Enables Optimization Our intuitive scheduling solution features seamless, bidirectional data flows with core backend systems. Easy-to-Understand Dashboards Machine capacity charts provide graphical real-time information of the equipment’s backlog state and next available delivery dates. Improve Capacity through Automation Our proprietary algorithms leverage cutting edge automation to dynamically prioritize your most critical scheduling constraints. ADVANCED PLANNING BOARD
215.639.9540
|
sales@amtechsoftware.com
|
www.amtechsoftware.com
MFG Day (CONT’D FROM PAGE 14)
ward to celebrating with our customers and teams world- wide,” said Hiroyuki Kikumoto, President, MHIA Corrugat- ing Machinery Division. In celebration of EVOL’s latest global milestones, with over 235 EVOLs sold in North America and over 670 worldwide, MHIA will honor its customers and team with
tive to showcase the rewarding jobs and lifelong careers that can be found working in corrugated.” For an Action Partner Toolkit with ideas on how to par- ticipate in MFG Day 2024 and a Host Toolkit with informa- tion on how to host your own event, visit careersincorru- gated.com . “Every year, manufacturers from around the country help us celebrate MFG Day and plant the seed for the next generation of manufacturing teams,” said NAM Pres- ident and CEO and MI Chairman of the Board Jay Tim- mons. “Manufacturing is a high-tech, clean, rewarding and life-changing place to build a future, and MFG Day is a chance to put our best foot forward.” For more information, visit mfgday . com/. MHIA To Highlight EVOL Milestones, Introduce Innovations At SCE Hunt Valley, Maryland based Mitsubishi Heavy Industries America (MHIA) Corrugating Machinery Division, a supplier of corrugating and box-making machinery, announced its participation in SuperCorrExpo 2024. Visit them at booth #2357 on September 8-12 in Orlando, Florida, to discover how MHIA is teaming up with box makers worldwide. “It’s been an exciting year for MHIA, and we look for-
an Ice-Cream Social on Tuesday, September 10, from 2:00 to 4:00 p.m. Attendees are invited to cool off and learn why so many box plants choose EVOL. “We could have bought any machine we wanted, but it was EVOL all the way,” said the General Manager of Rand Whitney. In addition to highlighting its equipment, representa- tives will also be on hand to discuss the enhancements to the EVOL Digital Services program, including the expan- sion of the EVOL AR Library and its integration with Main- tenance Agreement Visits (MAVs). The EVOL AR Library now features a comprehensive collection of augmented CONTINUED ON PAGE 18
Do you need printed sheets? We have your answer.. Introducing Heartland’s ColorCorr. This is “flexo-printing in the round”. On our corrugator we can print up to 109” wide. The advantage is that we can print the equivalent of ½ roll at a time and not be required to keep several rolls of very expensive preprinted paper on the floor. Much less waste and risk. In continual print mode, we use either laser-engraved rubber rolls or solid rubber rolls to print a “flood coat” or a repeating pattern. If we are printing a repeating pattern, we can run a two-color design on the paper. Customers have found that running sheets we print can allow them to run a lighter-grade due to reduced caliper loss, and in some cases eliminate one or more machine passes.
For more information contact: Charlie Freeman | 816-500-8889 | cfreeman@heartlandsheets.com Tim Kramer | 816-841-8317 | color@heartlandsheets.com
16
www.boardconvertingnews.com
September 2, 2024
Less downtime! Greater profits!
®
JB MACHINERY
X All plates washed in less than 4 minutes X Print defects removed in less than 1.5 seconds X Eliminate manual washing X Maximize uptime
BOOTH 2249
September 9-12, 2024
See you there!
Productivity — Quality — Profitability
JB Machinery Inc., | +1-203-544-0101 | jbmachinery.com
AutoWash and the JB logo are either trademarks or registered trademarks of JB Machinery, Inc.
MHIA To Highlight (CONT’D FROM PAGE 16)
MHIA is also highlighting its MC-100, a state-of-the-art Flexo Folder Gluer that delivers speeds of 300 boxes per minute and can double feed for 500 boxes per minute. The innovative stop-and-start wheel feeder ensures 100 percent alignment and quality control, while elevated plat- forms provide easy operator access to minimize downtime.
reality-enhanced procedures for the EVOL 100, offering step-by-step guidance for machine maintenance. Future developments will include tailored procedures for the EVOL 115, ensuring up-to-date instructions for all users.
“At MHIA, innovation is our driving force,” said Christine Little, Director of Sales for MHIA Corrugating Machinery Division. “These advancements in our EVOL Digital Ser- vices are part of our ongoing commitment to revolution- izing service operations and empowering our customers with cutting-edge tools for success.” Learn about their Production Improvement Program (PIP), designed to help maintain EVOL machines to original equipment manufacturer (OEM) specifications. This four- month program includes eight visits from an MHI consul- tant, offering training, analysis, and continuous support to keep operations running smoothly.
Discover their latest Prefeeder (MPF), designed for maximum efficiency and reliability. The MPF delivers sheets to top printing flexo folder gluers (FFG) at speeds of 400 boxes per minute without interruption. It handles both single-wall and double-wall sheets with precision, ensur- ing continuous operation and high-speed stable stacking. “Whether in-house or online, MHIA’s Gold Star Service Team sets the standard for customer support. Our team is dedicated to evolving with our customers’ needs and is ready to provide unparalleled assistance throughout their journey with MHIA,” said Christine Little, Director of Sales for MHIA Corrugating Machinery Division.
18
www.boardconvertingnews.com
September 2, 2024
Signode Showcases Automation Solutions, Innovations At SCE Tampa, Florida based Signode, a global manufacturer of a broad range of automated transit packaging equipment, tools, consumables, automation and support solutions, is highlighting industry-leading technologies at SuperCor- rExpo 2024 in Orlando, Florida, held September 8-12 at the Orange County Convention Center. Visitors to Booth 2101 will discover how the Signode portfolio of products and services unlocks the production potential within your unique operation. “SuperCorrExpo provides an important venue for us to engage with fellow leaders in the industry and demon- strate the breadth of Signode capabilities,” shares Rick Hantke, Director of Marketing at Signode. “Over the last 100 years, we’ve refined our portfolio of innovative prod- ucts to deliver integrated solutions that help solve the complex challenges of today’s corrugators.”
AIR CONVEYING CORPORATION is a recognized leader in the industry of Pneumatic Conveying Systems and has been in business since 1968. As an equipment manufacturer rather than simply a sales organization, we have complete control over the quality of material and products which make up your proposed system. Our equipment is found in Printing, Folding Carton and Corrugated plants throughout the country and the world. SPECIALTY FOLDER GLUERS • Operator Training • Rebuilds and Relocations • Reconditioning in Racine • Parts & Machine Reviews • GUARANTEED IMPROVEMENT TOROSIAN TECH SERVICES INC. Training and Reconditioning Center 930 Tenth Street • Racine, WI 53403 (800) 555-5876 (U.S. only) Phone: (262) 633-5133 • Fax: (262) 633-5176
At SuperCorrExpo, Signode will host live demonstra- tions of an integrated corrugated packaging system fea- turing the new GCU-3 strapping corrugated unitizer and the fully automatic Octopus S Series stretch wrapping ma- chine — a combination that streamlines end-of-line oper- ations while improving load integrity throughout the distri- bution cycle. The latest model of the GCU-3 is equipped with up to six modular heads for enhanced flexibility and maximum throughput. The Octopus S Series uses an “S” wrap pattern to maximize load containment and minimize film usage, enabling it to wrap up over 100 loads per hour. Additional automation solutions and integrated sys- tems from Signode include Simplimatic Robotic Palletizers and Depalletizers, Simplimatic Autonomous Mobile Robots (AMR), and the StorFast Automated Storage and Retrieval System (ASRS). Engineered for optimal speed, service life, and flexibility, these solutions integrate effortlessly with most material handling lines. Signode will present its Engineered Solutions portfo- lio, which include sustainably-made Multi-Wall protective corrugated packaging products, offering high shock resis- tance, strength and durability for valuable cargo. Like all Signode solutions, the line of Multi-Wall products is fully customizable to meet unique customer specifications. At- CONTINUED ON PAGE 22
AIR CONVEYING CORPORATION PH: 901-454-5016 FAX: 901-324-7979 e-mail: sales@accfilter.com • www.accfilter.com
20
www.boardconvertingnews.com
September 2, 2024
MAXIMIZE DIE CUTTER UTILIZATION
with HIGH-SPEED BREAKING up to 92” maximum operating width
Q Separate bundles with straight, interleaved, and nested die-cut configurations Q Auto-Compensating Gapless Platen, eliminates upper edge roll and marking Q Batch Mode improves speed and stability of narrow bundles Q Smooth excel-decel further enhances bundle stability Q Quick setup with single point order entry
Booth 2331
LEARN MORE www.geomartin.com
GEO. M. Martin Company • 1250 67th Street, Emeryville, California 94608, United States 510.652.2200 • Fax 510.652.6447 • email info@geomartin.com
The Martin logo and Quik-Break are Registered Trademarks of the Geo. M. Martin Company.
Creative Solutions Since 1929
Signode Showcases (CONT’D FROM PAGE 20)
industry-leading service and support. Customizing solu- tions to meet transit packaging needs, Signode has ex- panded its offering to include total support via Packaging Plus Reliability Services programs and newly opened Cus- tomer Experience Center in Roselle, Illinois.
tendees are encouraged to visit the booth to see Multi- Wall product capabilities firsthand, and enter to win a Boos Block cutting board, already carefully packaged with this innovative protective packaging material. Signode will showcase its Fiberboard Suspension Pack featuring custom Multi-Wall packaging at the SuperCorr- Expo Box Manufacturing Olympics (BMO). Competing in the Innovative Structural Design category, the Fiberboard Suspension Pack will be on display at the event. Attendees can also explore the Signode line of auto- matic corrugated bundling equipment, including the SIG- VCS Tandem and SIG-CORR. The SIG-VCS Tandem will be live in the booth to demonstrate its high-speed bun- dling capabilities for corrugated products. Combining two squaring bundlers with dual-zone conveyors, the SIG-VCS meets the extreme demands of modern flexo-folder gluers (FFGs). SIG-CORR, an automatic squaring and strapping bundler, will be running to showcase high-speed bundling capabilities for specialty-glued items like crash-lock boxes, corrugated trays and lids, and straight-line cartons. In addition to integrated equipment demonstrations, visitors to the booth can explore the full scope of Signode offerings, which also includes the ergonomic BXT3 bat- tery-powered hand tools for plastic strapping, general-pur- pose strapping equipment, and comprehensive service and parts. The breadth of Signode offerings is backed by
Nine Entries In Running For Innovator Of The Year
AICC, the Independent Packaging Association, announced that it has received nine qualifying video entries in the AICC/ Board Converting News 2024 Innovator of the Year (IOY) – Machinery Category. The videos will be shown on Tuesday, September 10 during the AICC Award Breakfast at SuperCorrExpo and then those in attendance will vote on their favorite entry. Votes will be compiled, and the winners (1st, 2nd and 3rd place) will be announced on Wednesday, September 11 during the general session. The IOY competition is designed to recognize innova- tive solutions created by both AICC box plant and supplier members that enhance the efficiencies, productivity, prod- uct quality and bottom line profitability of the independent box plant. The competition alternates its focus between box makers, suppliers, and non-machinery aspects of the converting industry. For more information, contact Cindy Huber at (877) 836-2422 or chuber@aiccbox.org.
SIG-VCS Tandem Automatic squaring bundler
WE’LL PROTECT IT FROM HERE.
From INNOVATIVE PRODUCTS to INTEGRATED SOLUTIONS, Signode has the solutions and resources to deliver optimal total systems approach.
The SIG-VCS Tandem integrates the latest in strapping technology to provide high-speed bundling capabilities with minimum production interruptions. Complete with standard features that include a dual coil system , automatic strap change , dual zone conveyors and a completely interlocked system, the SIG-VCS provides unparalleled performance and uptime for corrugated bundling.
SCAN FOR MORE INFORMATION
Signode | Tampa, FL U.S.A. | 800-323-2464 | www.signode.com
22
www.boardconvertingnews.com
September 2, 2024
Featur An RDC for every need...
• Modular design • Easily configurable to meet current and future needs • Available in Right and Left-hand configurations • Inside/Outside print Versatile
Productive • Exceptional print quality, IR & hot air drying • Set-while-run & automatic set-up for fast changeovers • Real-time print and die cut inspection • Top vacuum stacker included
24
www.boardconvertingnews.com
September 2, 2024
booth 1046
uring the ChromaCUT High Tech
Reliable
Contact Us
For full features and specifications, visit koenig-bauer-celmacch.com Contact Kevin Erbe at kevin.erbe@koenig-bauer.com, 303.718.0023
• Robust design with direct drive axes • Low maintenance/Low cost of ownership • Recognized for long term durability, reliability and performance
Tyoga Container (CONT’D FROM PAGE 1)
run 80- to 90-million square-feet of product per month if it added a third shift. The company employs approximate- ly 180 who work on one of two 10-hour shifts Monday through Thursday, usually Friday and sometimes Saturday, depending on order volumes. Yes, an additional $30 million investment on the heels of the $10 million eight years ago for a family-owned in- dependent doing business in the remote Northeast cor- ner of Pennsylvania that Frysinger himself admits is in the “middle of nowhere.” More labor will be needed to staff the new machines and manage the growth; Tyoga is trying to hire approximately 12 employees to fill out its first and
Consumers expect online product purchases to arrive in pristine condition. Retailers and E-tailers need to minimize costly returns. Shipping in corrugated boxes makes everyone happy. Corrugated
packaging combines structural rigidity with wavy flutes to cushion and protect contents from damage. Perfect for stacking, cubing,and meeting the needs of omni- channel distribution to delight consumers with joyful unboxing experiences. When it comes to protecting goods, corrugated delivers.
The Macarbox 970-2400 DDF FFG, fitted with an Alliance pre- feeder, can produce up to 20,000 boxes per hour.
LEARN MORE
second shifts, not the easiest task given the demograph- ics of rural Pennsylvania but Frysinger knows how to keep his employees happy. In addition to a competitive salary and benefit package, the massive expansion included a new break room, complete with fresh options for food and beverages in a market café. In addition, all the restrooms in the facility are new or completely renovated; hourly em- ployees have access to all the same facilities as salaried workers and managers. Then, of course, there is benefit – and pleasure – of working on brand new or almost new equipment in a state-of-the-art facility. Growing With The Flow “The Isowa and the Hycorr were the two anchors we knew we needed to get to where we wanted to get long- term, but we knew we needed to change the overall flow of the plant to remove the bottlenecks that occurred by putting in one new piece of machinery at a time,” Frysinger says. “In modern box plants it’s all about flow and that’s
Suppliers: Leverage Our Reach
Board Converting News is read by more independent AND integrated decision-makers than any other industry publication.
Len Prazych at 518-366-9017 lprazych@nvpublications.com Advertise in BCN in print and/or online to leverage our expansive reach!
CONTINUED ON PAGE 28
26
www.boardconvertingnews.com
September 2, 2024
Macarbox manufactures technologically advanced and high performance converting machinery for corrugated board. We are honored to present our wide product range to the US market: and Digital Printing machines. The biggest international groups from the corrugated industry work with us and conceive Macarbox as THE “alternative” : European technology, high performance and excellent cost- performance ratio! THE High Performance Alternative Flexo Folder Gluers, Rotary Die Cutters, Corrugators, Laser Cutting
European Located in Bilbao (Spain), Macarbox o ers 100% European designed and manufactured solutions.
Manufacturer 87% of the machine’s
Innovative More than 10 patented solutions, FEFCO Golden Award
Reliable Our customers repeat
and there are no 2 nd hand Macarbox machines on the market.
components are produced by our group companies, a few miles away from our HQ.
for best innovation and in house R&D department.
For more details please contact Sales Manager USA Irina Strugova istrugova@macarbox.com T. (502) 921 - 3323
www.macarbox.com
Tyoga Container (CONT’D FROM PAGE 26)
can produce up to 20,000 boxes per hour, achieves fast set up times and has the ability to print on both sides of the box. The machine complements Tyoga’s existing 50- inch Isowa and its brand new Macarbox FG 710-2200 DEF 4-color 28-inch by 98-inch Mini Flexo Folder Gluer, also with die cut capabilities, which tops out at 24,000 units
what we were looking to achieve.” To that end, Frysinger reached out to Todd Vanden- berg of Mainline Conveyors, who helped create plans to layout and engineer the reconfiguration of Tyoga’s new ‘footprint.’ “Todd is not just a salesman, he’s a brilliant engineer,” says Frysinger. “We gave him the templates and specs for the equipment we were adding and he provided options as to how we could ‘flow’ things through the plant. He knew how the equipment would run, at what speeds they would run and especially, how effective it would be for us to receive raw materials at the south end of the facility and ship finished goods out of the north end. It was all about flow. Todd and Mainline were fantastic.” A Triple Investment In Macarbox Critical to the implementation of the expansion was knowing all about the three new machine purchases at the heart of the expansion, all three of them from Macar- box, the Spanish manufacturer of corrugated and convert- ing machinery that has achieved recognition for hundreds of global installations and who is now building a growing presence in the North American market. The Macarbox 970-2400 DDF Flexo Folder Gluer is a 4-color 38-inch by 98-inch machine with die cut capabil- ities that is among the first installations of its kind in the United States. Fitted with an Alliance prefeeder, the 970
per hour and can handle boxes as small as 4x4x4 inches. “Since the mini is an upf machine and Macarbox didn’t have a high-speed prefeeeder to flip the load, we installed a Baysek Load Turner,” says Frysinger, who adds that the new mini couldn’t be installed until its old one was re- moved and that the transition was achieved while main- The Macarbox Rotary Die Cutter can print both inner and outer faces of the sheets.
CONTINUED ON PAGE 30
INK DIFFERENT. Is your INK saving you money? If not,
Booth # 2839
QuantumInk.com
(502) 364-8900
28
www.boardconvertingnews.com
September 2, 2024
Visit us at Booth 1371
Challenge the Status Quo A lot has stayed the same in the industry over the years. But, if you’re looking to improve your conveyor systems and find new solutions to increase your efficiency, safety, and functionality — we’d love to meet with you.
Learn more at MainlineConveyor.com/SuperCorr
Rethinking Conveyor Solutions
Tyoga Container (CONT’D FROM PAGE 28)
Board Converting NEWS INTERNET DIRECTORY
taining full operations, no small feat. Three months after and three months before the instal- lations of its two new flexos, Tyoga Container installed a Macarbox RDC 1676-3200 DDM 66-inch 4-color Rotary Die Cutter with the ability to print 1-color inside and 3-colors outside. The RDC includes JB Infrared Dryers and an Alli- ance Prefeeder. “We like that this die cutter is a well-built,
ADVANTZWARE www.advantzware.com
Advantzware provides a comprehensive system to address the business management needs of the independent box business, as well as the ERP requirements of full scale pack- aging plants and integrated companies. With modules for estimating, scheduling, production, inventory and account- ing, this scalable system supports companies that produce corrugated boxes, folding cartons, point of purchase dis- plays, assembled partitions, and paperboard products. AIR CONVEYING CORPORATION www.accfilter.com Air Conveying Corporation is a leader in the industry of Pneumatic Conveying Systems and has been in business since 1968. As an equipment manufacturer rather than sim- ply a sales organization, we have complete control over the quality of material and products which make up your pro- posed system. Our equipment is found in printing, folding carton and corrugated plants throughout the world. We've been designing, manufacturing and engineering pneumatic conveying systems since 1984. We partner with our customers to ensure they operate efficiently and guar- antee our systems meet or exceed their specifications. ASDI specializes in full pull-through systems trim separators, and NFPA compliant systems with full electronic controls. AMTECH SOFTWARE www.amtechsoftware.com AIR SYSTEMS DESIGN, INC. www.airsystemsdesign.com Amtech offers the industry’s most innovative and com- prehensive corrugated and packaging ERP, integrated scheduling software, and engineered automation technol- ogy. For over 30 years, Amtech has kept our customers competitive in an ever-changing economy with customer digital storefronts and workflows, business intelligence, automated scheduling for corrugators, converting and shipping, proactive roll stock and inventory management. APEX INTERNATIONAL www.apexinternational.com World’s largest Anilox and Glue & Metering roll manufac- turer, providing the widest selection of corrugated engrav- ings and complementary services. Anilox engraving options available from our North American manufacturing facility include elongated 75°, 60°, 45°, plus Apex’s patented GTT technology. Glue rolls are produced with Hardened Stain- less Steel and a max TIR of 10 µ for Single, Double Facers.
The Baysek Load Turner offers variable speed vibration for squaring and centering loads. Below, the Macarbox Mini FFG reaches a maximum mechanical speed of 24,000 b/h.
heavy-duty machine but it’s also simpler, says Frysinger. “We didn’t want or need all the ‘bells and whistles,’ we just wanted a durable, high performance die cutter and we found it with Macarbox, which has been fantastic with their service and 24-hour support.” Macarbox has technicians in both Spain and Mexico who use WhatsApp to communicate with Tyoga’s produc- tion team and maintain electronic connections between the machines. “We’re very happy with our multiple in- vestments,” says Frysinger. “We still have a ‘punch list’ of things we’re improving on and Macarbox is very commit- ted to resolving every last item on our list. We’ve got tech- nicians and engineers here regularly and we have weekly
ALBANY INTERNATIONAL www.albint.com
Albany International has a corrugator belt for every appli- cation. Our reputation for durable performance is the trade- mark of the most dependable belts in service today.
CONTINUED ON PAGE 32
30
www.boardconvertingnews.com
September 2, 2024
MAXIMIZE the PRECISION and PERFORMANCE of your corrugator. TOTAL CORRUGATOR CONTROL
Many corrugators in operation today have provided decades of reliable service, but are they performing at their full potential in today’s competitive atmosphere? Copar Solutions’ Total Corrugator Control brings modern automated controls to aging, yet reliable equipment. Total Corrugator Control isn’t limited to older equipment; it can be installed on virtually any corrugator, new or old. Any machine’s potential is elevated with better precision, performance, reaction time, and communication between individual components, while maximizing efficiency, productivity, and the quality of the finished product.
Upgrade to the precision of AI u SyncMaster ™ : Synchronized Splice Control u Quality Master ™ : Closed-loop Process Control
u Thermal Imaging: provides real-time thermal measurement across full web width u Production Displays Network: Large overhead displays with real-time production data
u Warp Wacker ™ : Laser Warp Correction u Segmented Water Sprayer: Precision Moisture Management
INNOVATIVE SOLUTIONS FOR TOTAL CORRUGATOR CONTROL +1.708.496.1859 Info@CoparSolutions.com | coparsolutions.com
Booth 2463
Tyoga Container (CONT’D FROM PAGE 30)
Board Converting NEWS INTERNET DIRECTORY
meetings with their techs to review everything that’s out- standing, including work on further improvements. The company is truly committed to getting everything the way
ARC INTERNATIONAL www.ARCInternational.com
it needs to be for us.” Knowing Your Lane
Installing three Macarbox machines laid out alongside of and in the same direction as Hycorr and the Isowa gives Tyoga five formidable primary converting lines – without bottlenecks – and thus, the capacity to compete in any of
ARC International is a world leader in the manufacturing of roller products for flexography. The latest nano-technology laser engraving in our NC and NV manufacturing facilities ensures superior quality and consistency in anilox rollers.
AES (ADVANCED EQUIPMENT SALES) www.aesales.net
AES is a leading full-service provider of integrated convey- ance systems specializing in scrap, trim, and dust. AES en- gineers custom scrap systems and works as a partner in process improvement to help businesses achieve greater profitability, productivity, and sustainability. Products include balers, shredders/hoggers, core shredders, filters, fans, and specialized dust control and collection systems. AES is the ex- clusive distributor for the AirShark Rotary Material Separator. For a wide variety of new and used equipment on to- day’s market, visit our website at www.acm-corp.com. BAUMER HHS CORPORATION www.baumerhhs.com hhs is a global leader in advanced gluing, camera verifica- tion and quality assurance systems for the packaging indus- try. Zero-defect quality and elevated production speeds are key parameters in the manufacturing of corrugated boxes. With hhs Xcam Box Monitoring and non-contact flap gluing of corrugated board, hhs offers every option for quality as- surance in the production of boxes with flexo folder gluers. AMERICAN CORRUGATED MACHINE www.acm-corp.com BLOWER APPLICATION COMPANY (BLOAPCO) www.BloApCo.com BloApCo has served the corrugated industry since 1933 with a variety of scrap handling solutions, including Hori- zontal Floor Shredders, Trim Cutters, and Material Handling Fans and Conveying Systems. BloApCo Shredders allow for continuous shredding and pneumatic removal of sheet waste stacks of all sizes, roll slab, cores, and carton scrap.
the New York, Pennsylvania and New Jersey regional mar- kets in which it “bumps up against” other independents and integrateds, who see Tyoga as more complementary than competitive. “Now we have a 28-inch, a 38-inch and 50-inch ma- chines, and all three are 4-color flexos with in line die cut- ting. It doesn’t matter the style of box we’re making, we just put it on the machine size that’s right for it,” says Frysinger. Additional machinery in Tyoga Container’s production floor includes a Baysek C170 Flatbed Die Cutter, a Ma- gellan Box Maker HD, a 55-inch Tanabe Specialty Fold- er Gluer, a 84-inch Post Specialty Folder Gluer, a Stock Maschinenbau Laminator, and an Iton 400 BD Stitcher/ Gluer. Helping to square, strap, and wrap finished mate- rials are EAM Mosca Squaring Bundlers, Unitizers, and SQ4 Strappers, an Alliance Triple Pit Load Former, Alliance Bundle Transfer Conveyors, an Orion MA-DX Automatic Stretch Wrapper, a Damark Shrink Tunnel, and a load cen- CONTINUED ON PAGE 34 AES installed the new scrap handling system featuring Ameri- can Baler and Balemaster machinery.
CORRUGATED MACHINERY SPECIALISTS www.cmsretrofits.com
Leading manufacturer and installer of quality retrofits, up- grades and replacement parts for S&S and Prime Flexo Folder Gluers. Specialists in reconditioning of S&S Flexo Folder Gluers, including ink, air and electrical systems.
CORRUGATOR BELT SERVICE LLC www.corrugator.com
Serving the corrugated box industry since 1991, Chicago- based Corrugator Belt Service LLC maintains corru- gator belts for peak board quality and performance.
32
www.boardconvertingnews.com
September 2, 2024
Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48Made with FlippingBook flipbook maker