SCI DMS Brochure 2023

CAT.DMSBROCHURE.6/23

DMSL / DMSW High-Productivity High-Feed Cutters for Rough Milling U LTRA -H IGH F EED R ATES !

Ready to Create New Standards

High-Productivity High-Feed Cutter for Rough Milling DMSL / DMSW S ERIES

■ General Features and Benefits ● DMSW & DMSL inserts provide a compound arc-shape cutting edge which allows for feed rates up to 0.138" IPT. ● Cutting forces are reduced due to a large lead angle which promotes stable machining in long projection applications. ● Introducing the DMSL series for smaller diameters starting at 0.625".

■ Milling Cutter Product Range ( mm )

Diameters Available ( mm ) ø16 ø18 ø20 ø22 ø25 ø26 ø28 ø30 ø32 ø35 ø40 ø42 ø50 ø52 ø63 ø66 ø80 ø85 ø100 ø125 ø160

Product Code

5 6

5 8 5 8 4 5

DMSL06000RS

8 8 8

DMSL06000R

4 5 6 4 5 6

6 8

5 6

4 5

* *

DMSW08000RS

6 8 10

6 8

4 5

DMSW08000R

6 8 10

Inch Arbor

Diameters Available (Inch) ø.625 ø0.75 ø1.0 ø1.25 ø1.5 ø2.0 ø2.5 ø3.0 ø4.0 ■ Milling Cutter Product Range (Inch)

5 6

3 4

4 5

DMSL06000E

2 2

5 6

DMSL06000EL

2 2 3 3 4

4 5 5 5 6

Product Code

DMSW08000E

2 3

DMSW08000EL

2 3

5 6

5 8

DMSL20000R

5 6

3 4

4 5

DMSL06000M

2 2

5 6 6

6 7

4 6

DMSW30000R

DMSW08000M

2 3 3

5 6 5 6

4 5 4 5

● Numbers inside are number of teeth * Different pilot diameters available

Inch Arbor Inch Arbor

DMSL20000EW

2 3

■ Insert Features ● The Compound arc-shape cutting edge is capable of a high feed up to 0.138" IPT at low axial depth of cuts.

DMSL20000ELC

2 3

DMSW30000EW

3 3

DMSW30000ELC

Conventional Tool: Linear Shape

5 6

4 5

¢ Chipbreaker (DMSL)

DMSL20000M

2 3

Compound Arc Shape

P M K S

P M K H

Work Material

DMSW30000M

DMSL

Applications

Low-rigidity Milling

General-purpose Heavy Interrupted, High-Hardness

¢ Grade Application Range

Features

Low Cutting Force

General-purpose

High Strength

Work Material Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting

Chipbreaker

ACU2500

ACP2000 P

Cutting Edge Cross Section

.0039”

14°

10°

-4°

18°

24°

ACP3000

4-cornered

ACU2500

¢ Chipbreaker (DMSW)

ACS2500

P M K S

P M K H

Work Material

DMSW

Applications

Low-rigidity Milling

General-purpose Heavy Interrupted, High-Hardness

ACS3000

Features

Low Cutting Force

General-purpose

High Strength

Chipbreaker

ACU2500

Cutting Edge Cross Section

.0059”

.0047”

.0087”

ACK2000

15 °

24 °

ACK3000

6-cornered

The letters "C" and "P" at the end of each grade indicate the coating type. C P : CVD : PVD

High-Productivity High-Feed Cutter for Rough Milling DMSL / DMSW S ERIES

● Compared to conventional high feed mill cutter inert, DMSL and DMSW inserts provide improved surface finish due to the arc-shaped edge

DMSW

Competitor A (High Feed Cutter)

20 40

-40 -20 0

（ Inch ）

0 .098 .197 .295 .394 .492 （ Inch ）

0 .098 .197 .295 .394 .492 Ra 11.2µm Rz 51.0µm

Ra 3.3µm Rz 14.1µm

Machine : Vertical Machining Center BT50, Part Material: 1050 Carbon Steel, Insert: WNMU0807ZNER-G-ACU2500 Milling Cutter: DMSW08063RS04 ( ø63 4 teeth), Cutting Conditions: v c = 500 SFM, f z = .0984 IPT, a p = .0197", a e = 1.5748", Dry

■ Cutting Force Comparison

DMSW

DMSL

- Principal Force - Feed Force - Back Force

2,000

4,000

DMSW

2,000

1,000

-2,000

-1,000

-4,000

0 1

2 3 4 5

(S)

Reduced Chattering

Competitor B (High Feed Cutter)

Competitor C (High Feed Cutter)

- Principal Force - Feed Force - Back Force

2,000

- Principal Force - Feed Force - Back Force

4,000

2,000

1,000

-2,000

-1,000

-4,000

(S)

0 1

Heavy Chattering 2 3 4 5

(S)

Heavy Chattering

Machine: Vertical Machining Center BT50, Part Material: 1050 Medium Carbon Steel, Milling Cutter: DMSL06020E03 ( ø20 3 teeth) Insert: LNMU06T3ZNER-G-ACU2500 Cutting Conditions: v c = 525 SFM, f z = .0236 IPT, a p = .0315", a e = 0.787", L= 3.937, Dry

Machine: Vertical Machining Center BT50, Part Material: 1050 Medium Carbon Steel, Milling Cutter: DMSW08050RS04 ( ø50 4 teeth) Insert: WNMU0807ZNER-G-ACU2500 Cutting Conditions: v c = 525 SFM, f z = .0256 IPT, a p = .0315", a e = 1.772", L= 13.4", Dry

■ Precautions for Corner Finishing * Corners will have over-cut or under-cut material relative to the corner profile.

DMSW/DMSL

(Reference) Shoulder Milling Tool

Fig 2

Fig 1

Over-cut portion

Corner Radius

Cutting Force

Corner Radius

■ Plunge Cutting Upper Limit

Max. a e (Inch)

Max. f z (IPT)

Remaining Material

DMSL .1575 .0079 DMSW .3937 .0079

DMSL Corner Radius (Inch) Unmachined Surface Over-Cut Fig. .0197 .0346 0 1 .0394 .0272 0 1 .0591* .0213 0 1 .0787 .0161 .0008 2 DMSW Corner Radius (Inch) Unmachined Surface Over-Cut Fig. .0789 .0480 0 1 .0984 .0425 0 1 .1181* .0374 0 1 .1378 .0327 .0016 2 (*Programmable Radius) (*Programmable Radius)

High-Productivity High-Feed Cutter for Rough Milling DMSL / DMSW S ERIES

■ Ramping / Helical Milling Upper Limit

Helical Milling

Precautions for Helical Milling

Ramping

Pitch

● Above the max. machining diameter, the center uncut portion can be removed by traverse cutting with the same cutter. ● Below the min. machining diameter, the center uncut portion cannot be removed with the same cutter.

a p

RMPX

DCX

Full Diameter

Full Diameter Full Diameter

Full Diameter

DMSL

Ramping

Helical Ramping

Max. Dia. DCX (inch / mm)

Max. Ramping Angle RMPX (°)

Standard Diameter (Inch)

Min. Machining Dia. (Inch / mm)

Max. Machining Dia. (Inch / mm)

Max Pitch

0.625 0.750 1.000 1.250 1.500 2.000 2.500

0.6 1.0 0.9 0.7 0.6 0.6 0.8 1.0 1.0 1.0 1.0 0.9 0.8 0.7 0.6 0.5 0.5

1.224 1.472 1.972 2.472 2.972

0.024 0.039 0.039 0.039 0.039

0.949 1.197 1.693 2.193 2.693

0.019 0.024 0.035 0.035 0.039

0.929 1.134 1.602 2.091 2.575

0.010 0.019 0.019 0.019 0.019

Not recommended Not recommended

16 18 20 22 25 26 28 30 32 35 40 42 50 52 63 66 80

31.3 35.3 39.3 43.3 49.3 51.3 55.3 59.3 63.3 69.3 79.3 83.3

0.6 0.8 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

24.4 28.3 32.3 36.3 42.3 44.3 48.2 52.2 56.2 62.2 72.2 76.2

0.3 0.4 0.6 0.7 0.9 0.9 0.9 1.0 1.0 1.0 1.0 1.0

23.8 27.2 30.5 34.3 39.9 41.8 45.7 49.6 53.6 59.5 69.6 73.5

0.25

0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

Not recommended Not recommended Not recommended Not recommended Not recommended

DMSW

Ramping

Helical Ramping

Max. Dia. DCX (inch / mm)

Max. Ramping Angle RMPX (°)

Standard Diameter (Inch)

Min. Machining Dia. (Inch / mm)

Max. Machining Dia. (Inch / mm)

Max Pitch

1.500 2.000 2.500 3.000 4.000

0.8 1.4 1.2 1.2 0.8 0.5 0.8 0.8 1.4 1.4 1.2 1.2 1.2 1.2 0.8

2.972 3.972 4.972 5.972 7.972

0.063 0.079 0.079 0.079 0.079

2.346 3.343 4.343 5.339 7.339

0.031 0.079 0.079 0.079 0.079

2.252 3.185 4.118 4.976 6.976

0.020 0.039 0.039 0.039 0.039

35 40 42 50 52 63 66 80 85

69.3 79.3 83.3 99.3

1.3 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

53.5 63.4 67.4 83.3 87.3

0.5 1.0 1.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

52.0 60.2 63.9 79.1 82.8

0.5 0.5 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0

103.3 125.3 131.3 159.3 169.3 199.3

109.3 115.3 143.2 153.2 183.2

103.6 109.4 134.0 144.0 174.0

100 125 160

Not recommended Not recommended

High-Productivity High-Feed Cutter for Rough Milling DMSL S ERIES

.0591

Radial

-8° to -12.5°

Rake Angle

Axial

-8°

Fig 1

KWW DCB DCSFMS

D1 D2 DCX DC

■ Body (Shell Type)

Dimensions (inch / mm )

Weight (lb / kg ) Fig

Max. Dia. DCX

Dia. DC

Boss DCSFMS

Height LF

Bore Dia. DCB

Keyway Width KWW

Keyway Depth KDP

Mounting Depth CBDP

Bolt D1

Bolt D2

Number of Teeth

Cat. No.

DMSL21500R05 DMSL21500R06 DMSL22000R05 DMSL22000R08 DMSL22500R08 DMSL06040RS05 DMSL06040RS06 DMSL06050RS05 DMSL06050RS08 DMSL06050R05 DMSL06050R08

l 1.5000 1.1965 1.4409 1.5000 0.5000 0.2520 0.1575 0.6220 0.4213 0.2811 5 0.44 1 l 1.5000 1.1965 1.4409 1.5000 0.5000 0.2520 0.1575 0.6220 0.4213 0.2811 6 0.44 1 l 2.0000 1.6969 1.7520 1.7500 0.7500 0.3118 0.1902 0.7500 0.6091 0.4059 5 0.88 1 l 2.0000 1.6969 1.7520 1.7500 0.7500 0.3118 0.1902 0.7500 0.6091 0.4059 8 0.86 1 l 2.5000 2.1965 2.1890 1.7500 1.0000 0.3752 0.2201 0.7500 0.7969 0.5311 8 1.37 1

40 32.3 33 40 16 40 32.3 33 40 16 50 42.3 41 40 22 50 42.3 41 40 22

8.4 8.4

5.6 5.6 6.3 6.3

18 18 20 20 20 20

14 9 14 9

5 0.20 1 6 0.20 1

     

10.4 10.4

18 11 5 0.31 1 18 11 8 0.30 1 18 11 5 0.32 1 18 11 8 0.30 1 ● : USA Stocked Item  : Worldwide Warehouse Item

50 42.3 41 40 22.225 8.4 50 42.3 41 40 22.225 8.4

5 5

Take note of the cutter mounting size (DCB) when selecting a cutter. Inserts are sold separately. For mounting the cutters marked with * to an arbor, use a JIS B1176 hex socket bolt (metric specification: M12 x 30 to 35mm, inch specification: M16 x 40 to 45mm).

Coolant Through Bolts

Page 8

Recommended Tightening Torque (N·m) ¢ Parts Flat Insert Screw Integrated Wrench Anti-seize Cream

■ Identification Code - Inch DMSL 2 2000 R 05

Insert Series

Cutter Dia.

Feed Direction

Number of Teeth

Series

■ Identification Code - Metric

DMSL 06 066 R S 08 - 27

BFTX02507IP 2.0 TRDR08IP

SUMI-P

Series

Insert Size

Cutter Dia.

Feed Direction

Metric Bore

Number of Teeth

Mounting Size

¢ Insert

Material Classification

Coated Carbide

Dimensions (Inch)

High-speed/Light General-purpose

P P

Process

K K

Fig 1

Roughing

Corner Radius

Cat. No.

Fig

.161”

.236”

LNMU06T3ZNER-L LNMU06T3ZNER-G LNMU06T3ZNER-H

  

 

1 1 1

.039 .039 .039

D D D D D D D

D D D

D D

■ Recommended Cutting Conditions (DMSL) ISO Material Hardness Cutting Speed v c (SFM)

Feed Rate Fz (IPT)

Note

Grade

- The conditions are guidelines for use with CAT50, BT50, and HSK100A machine tools at depth of cut (a p ) of .030”. - T he recommended cutting conditions may require adjustment depending on machine rigidity, workpiece rigidity and projection.

General Steel

Up to 30HRC 350 - 900 0.039 - 0.138 ACU2500/ACP2000/ACP3000 Up to 30HRC 350 - 725 0.039 - 0.070 ACU2500/ACP2000/ACP3000 Up to 45HRC 350 - 650 0.031 - 0.047 ACU2500/ACP2000/ACP3000

Alloy Steel Alloy Steel

— — — —

Stainless Steel

265 - 550 0.031 - 0.047 ACU2500/ACS2500/ACS3000 350 - 900 0.039 - 0.070 ACU2500/ACK2000/ACK3000 100 - 260 0.016 - 0.031 ACU2500/ACS2500/ACS3000 65 - 150 0.012 - 0.028 ACU2500/ACS2500/ACS3000

Cast Iron

Heat Resistant Alloy

Titanium Alloy Hardened Steel

Up to 52HRC 265 - 430 0.012 - 0.028

ACU2500/ACP3000

Insert & Application Range

Page 7

High-Productivity High-Feed Cutter for Rough Milling DMSL S ERIES

.0591

Radial

-12.5° to -16.5°

Rake Angle

Axial

-8°

Fig 1

■ Body (Weldon Shank Type)

Dimensions ( inch / mm )

Weight (lb / kg )

Max. Dia. DCX

Dia. DC

Shank DMM 0.6250 0.7500 1.0000 1.0000 1.2500 1.2500

Head LH

Overall Length LF

Number of Teeth

Cat. No.

Fig

0.6250 0.7500 1.0000 1.0000 1.2500 1.2500

0.3276 0.4488 0.6976 0.6976 0.9476 0.9476

1.2500 2.0000 2.5000 2.5000 3.0000 3.0000

4.0000 5.0000 5.0000 5.0000 6.0000 6.0000

2 3 4 5 5 6 2 2 3 4 3 4 4 5 4 5 5 5 6 5

0.29 0.52 0.93 0.93 1.74 1.74 0.15 0.15 0.27 0.27 0.29 0.29 0.46 0.46 0.49 0.48 0.81 0.82 0.82 0.88

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DMSL20625EW02 DMSL20750EW03 DMSL21000EW04 DMSL21000EW05 DMSL21250EW05 DMSL21250EW06 DMSL06016E02 DMSL06018E02 DMSL06020E03 DMSL06020E04 DMSL06022E03 DMSL06022E04 DMSL06025E04 DMSL06025E05 DMSL06028E04 DMSL06028E05 DMSL06030E05 DMSL06032E05 DMSL06032E06 DMSL06035E05

l l l l l l

16 18 20 20 22 22 25 25 28 28 30 32 32 35

8.4

16 16 20 20 20 20 25 25 25 25 32 32 32 32

30 30 50 50 50 50 60 60 60 60 70 70 70 50

110 110 130 130 130 130 140 140 140 140 150 150 150 150

             

10.4 12.4 12.4 14.3 14.3 17.3 17.3 20.3 20.3 22.3 24.3 24.3 27.3

Inserts are sold separately.

■ Body (Long Shank Type)

Dimensions ( inch / mm )

Weight (lb / kg )

Max. Dia. DCX

Diameter DC

Shank DMM 0.6250 0.7500 1.0000 1.0000 1.2500 1.2500

Head LH

Overall Length LF

Number of Teeth

Cat. No.

Fig

0.6250 0.7500 1.0000 1.0000 1.2500 1.2500

0.3276 0.4488 0.6976 0.6976 0.9476 0.9476

2.0000 3.0000 4.0000 4.0000 5.0000 5.0000

8.0000 8.0000 10.0000 10.0000 10.0000 10.0000

2 3 4 5 5 6 2 2 3 3 4 4 5 5 5

0.60 0.84 1.83 1.83 2.98 2.98 0.19 0.21 0.33 0.36 0.54 0.60 1.01 1.06 1.21

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DMSL20625ELC02 DMSL20750ELC03 DMSL21000ELC04 DMSL21000ELC05 DMSL21250ELC05 DMSL21250ELC06 DMSL06016EL02 DMSL06018EL02 DMSL06020EL03 DMSL06022EL03 DMSL06025EL04 DMSL06028EL04 DMSL06030EL05 DMSL06032EL05 DMSL06035EL05

l l l l l l

16 18 20 22 25 28 30 32 35

8.4

16 16 20 20 25 25 32 32 32

70 50 80 60

150 150 160 160 170 170 200 200 210

        

10.4 12.4 14.3 17.3 20.3 22.3 24.3 27.3

100

120 120

Inserts are sold separately.

● : USA Stocked Item  : Worldwide Warehouse Item

■ Parts Flat Insert Screw Integrated Wrench Anti-seize Cream

Series ■ Identification Code - Metric DMSL 06 025 E L 04 Insert Size Long Type Number of Teeth Max. Dia. Shank Type Series ■ Identification Code - Inch DMSL 2 1000 EW 05 Insert Series Number of Teeth Cutter Dia. Shank Type “Weldon”

N m

BFTX02507IP 2.0 TRDR08IP SUMI-P

Recommended Tightening Torque (N·m)

Recommended Cutting Conditions

Page 5

Insert & Application Range

Page 7

High-Productivity High-Feed Cutter for Rough Milling DMSL S ERIES

.0591

Radial

-12.5° to -16.5°

Rake Angle

Axial

-8°

Fig 1

L11

CRKS

LS2

OAL

■ Modular Head

● : USA Stocked Item  : Worldwide Warehouse Item Blank: Made-to-order item

Dimensions (inch / mm )

Max. Dia. DCX

Dia. DC

Mounting Dia. DCON

Screw CRKS

Overall Length OAL

Effective Length LF

Length LS2

Chamfer L11

Width H

Number of Teeth

Weight (lb / kg )

Cat. No.

Fig

DMSL20625M08Z2 l 0.6250 0.3276 0.3346 M08 1.6535 DMSL20750M10Z3 l 0.7500 0.4488 0.4134 M10 1.9291 DMSL21000M12Z4 l 1.0000 0.6976 0.4921 M12 2.2047 DMSL21000M12Z5 l 1.0000 0.6976 0.4921 M12 2.2047 DMSL21250M16Z5 l 1.2500 0.9476 0.6693 M16 2.4803 DMSL21250M16Z6 l 1.2500 0.9476 0.6693 M16 2.4803

0.9843 0.1969 0.3150 0.5118 2 1.1811 0.1969 0.3937 0.5906 3 1.3780 0.1969 0.4331 0.7480 4 1.3780 0.1969 0.4331 0.7480 5 1.5748 0.1969 0.4724 0.9449 5 1.5748 0.1969 0.4724 0.9449 6

0.07 1 0.11 1 0.22 1 0.22 1 0.42 1 0.42 1 0.03 1 0.03 1 0.05 1 0.05 1 0.06 1 0.06 1 0.10 1 0.10 1 0.10 1 0.11 1 0.11 1 0.18 1 0.20 1 0.20 1 0.21 1

DMSL06016M08Z2  DMSL06018M08Z2  DMSL06020M10Z3  DMSL06020M10Z4  DMSL06022M10Z3  DMSL06022M10Z4  DMSL06025M12Z4  DMSL06025M12Z5  DMSL06026M12Z4  DMSL06028M12Z4  DMSL06028M12Z5  DMSL06030M16Z5  DMSL06032M16Z5  DMSL06032M16Z6  DMSL06035M16Z5  Inserts are sold separately.

16 8.4

8.5

M8 M8

42 42 49 49 49 49 56 56 56 56 56 63 63 63 63

25 25 30 30 30 30 35 35 35 35 35 40 40 40 40

5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

8 8

13 13 15 15 15 15 19 19 19 19 19 24 24 24 24

2 2 3 4 3 4 4 5 4 4 5 5 5 6 5

18 10.4 8.5

20 12.4 10.5 M10 20 12.4 10.5 M10 22 14.3 10.5 M10 22 14.3 10.5 M10 25 17.3 12.5 M12 25 17.3 12.5 M12 26 18.3 12.5 M12 28 20.3 12.5 M12 28 20.3 12.5 M12 30 22.3 17 M16 32 24.3 17 M16 32 24.3 17 M16 35 27.3 17 M16

10 10 10 10 11 11 11 11 11 12 12 12 12

● : USA Stocked Item  : Worldwide Warehouse Item

DMSL 2 1000 M12 Z4 Series Cutter Dia. ■ Identification Code - Inch ■ Identification Code - Metric DMSL 06 025 M12 Z4 Mounting Screw Size Number of Teeth Insert Series

■ Parts Flat Insert Screw Integrated Wrench Anti-seize Cream

N m

BFTX02507IP 2.0 TRDR08IP

SUMI-P

Recommended Tightening Torque (N·m)

Series

Insert Size

Max. Dia.

Mounting Screw Size

Number of Teeth

■ Application Range & Feed Rates

¢ Insert

Material Classification

Coated Carbide

Dimensions (Inch)

.060

High-speed/Light General-purpose

Large ap

P P

Process

K K

.050

Fig 1

Roughing

High Feed Area

.040

Corner Radius Fig RE

.030

Cat. No.

Ultra High Feed

.020

.161”

.236”

LNMU06T3ZNER-L LNMU06T3ZNER-G LNMU06T3ZNER-H

  

  .039

1 1 1

.010

D D D D D D D

.039 .039

D D D

D D

0 .020 .040 .060 .080 .100 .120 .138

Feed Rate f z (IPT)

Recommended Cutting Conditions

Page 5

Precaution: - Please adjust axial depth of cut (ap) based on the feed rate (IPT). - Do not exceed the recommended depth of cut based on the feed rate (IPT).

Modular Arbors

Page 11

High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES

.1181

Radial -7° to -10° Axial -6°

Rake Angle

Fig 1

Fig 2

Fig 3

Fig 4

Fig 5

DCSFMS

KWW DCB ø66.7

DCSFMS

4-ø14

KWW DCB

D1 D2 D3 DC

D2 D1

D1 DC

DCX DC

DCX

■ Body (Shell Type)

Dimensions (inch / mm )

Weight (lb / kg ) Fig

Max. Dia. DCX

Dia. DC

Boss DCSFMS

Height LF

Bore Dia. DCB

Keyway Width KWW

Keyway Depth KDP

Mounting Depth CBDP

Bolt D1

Bolt D2

Bolt D3

Number of Teeth

Cat. No.

DMSW32000R04 DMSW32500R04 DMSW32500R06 DMSW33000R06 DMSW33000R07 DMSW34000R08 DMSW08050RS04 DMSW08050RS05 DMSW08063RS04 DMSW08063RS05 DMSW08063RS06 DMSW08080RS06 DMSW08080RS08 DMSW08100RS06 DMSW08125RS08 DMSW08160RS10 DMSW08050R04 DMSW08050R05 DMSW08063R04 DMSW08063R05 DMSW08063R06 DMSW08080R06 DMSW08080R08 DMSW08100R06 DMSW08125R08 DMSW08160R10

l 2.000 1.346 1.500 1.750 0.750 0.312 0.190 0.750 0.609 0.406 — l 2.500 1.846 1.750 1.750 1.000 0.375 0.220 0.750 0.797 0.531 — l 2.500 1.846 1.750 1.750 1.000 0.375 0.220 0.750 0.797 0.531 — l 3.000 2.342 2.250 1.750 1.000 0.375 0.220 0.750 0.797 0.531 — l 3.000 2.342 2.250 1.750 1.000 0.375 0.220 0.750 0.797 0.531 —

4 0.640 1 4 0.992 1 6 0.948 1 6 1.650 1 7 1.630 1

l 4.000 3.342 3.543 2.500 1.500 0.625 0.380 1.000 2.000 1.181 0.781 8 4.894 2

1 1 1 1 1 1 1 1 1 3 1 5 1 1 1 1 1 1 1 2

50 33.4 41 40 22 10.4 50 33.4 41 40 22 10.4 63 46.4 50 40 22 10.4 63 46.4 50 40 22 10.4 63 46.4 50 40 22 10.4 63 46.4 50 50 27 12.4 63 46.4 50 50 27 12.4

6.3 6.3 6.3 6.3 6.3

20 16.7 11 — 4 0.25 20 16.7 11 — 5 0.24 20 18 11 — 4 0.46 20 18 11 — 5 0.46 20 18 11 — 6 0.44 22 20 14 — 5 0.55 22 20 14 — 6 0.53 22 20 14 — 6 0.88 22 20 14 — 8 0.84 32 46—— 6 1.29 29 52 29 — 8 2.41 29 90 — — 10 4.73 20 16.7 11 — 4 0.25 20 16.7 11 — 5 0.24 20 18 11 — 4 0.46 20 18 11 — 5 0.46 20 18 11 — 6 0.44 32 27 18 — 6 1.32 32 27 18 — 8 1.28 32 46 27 18 6 1.75

    

DMSW08063RS05-27  DMSW08063RS06-27 

7 7 7 7 8 9 9 5 5 5 5 5 8 8 8

 * 80 63.3 55 50 27 12.4  * 80 63.3 55 50 27 12.4  100 83.3 70 50 32 14.4  125 108.3 x80 63 40 16.4  160 143.3 100 63 40 16.4

50 33.4 41 40 22.225 8.4 50 33.4 41 40 22.225 8.4 63 46.4 50 40 22.225 8.4 63 46.4 50 40 22.225 8.4 63 46.4 50 40 22.225 8.4

    

 * 80 63.3 70 63 31.75 12.7  * 80 63.3 70 63 31.75 12.7  * 100 83.3 70 63 31.75 12.7  125 108.3 80 63 38.1 15.9  160 143.3 100 63 50.8 19.1

35.5 55 30 — 8 2.55 1 38 72 — — 10 4.18 4

10 11

● : USA Stocked Item  : Worldwide Warehouse Item

Take note of the cutter mounting size (DCB) when selecting a cutter. Inserts are sold separately. For mounting the ø80, ø85, and ø100mm sized cutters marked with * to an arbor , use a JIS B1176 hex socket bolt (metric specification: M12 x 30 to 35mm, inch specification: M16 x 40 to 45mm).

■ Parts

Recommended Tightening Torque (N·m)

■ Identification Code - Inch

Detachable Wrench Anti- seize Cream Handle Grip Bit

Integrated Wrench

Series ■ Identification Code - Metric DMSW 3 2000 R S 05 DMSW 08 063 R S 05 - 27 Insert Series Insert Size Metric Bore Metric Bore Series Number of Teeth Number of Teeth Cutter Dia. Cutter Dia. Feed Direction Feed Direction Mounting Size

Flat Insert Screw

Applicable Cutter

N m

— —

TRDR20IP

DMSW08160R(S)10 Other than above

BFTX0513IP 5.0

SUMI-P

—

HPL2025 TRB20IP

■ Insert

Fig 1

Dimensions (Inch)

Coolant Through Bolts

Coated Carbide

Grade Classification

Catalog Number

Cutter Diameter

Applicable Pilot Dia.

Fig. 1

High-speed / Light General-purpose

Process

K K

BFXH3/8 X 1 1.5", 2.00" 0.75" BFXH1/2 X 1 1/42.50", 3.00" 1.00" BFXH5/8 X 1 1/4 4.00" 1.25" BFXH3/4 X 2 4.00" 1.50" BFXH3/4 X 1 1/2 5.00" 1.50" BFXH3/4 X 2 5.00"* 1.50"

Roughing

Inscribed Circle IC

Corner Radius RE

Thickness S

Cat. No.

Fig

WNMU0807ZNER-L WNMU0807ZNER-G WNMU0807ZNER-H

     l l l l l l l

Recommended Cutting Conditions

Page 9

.512 .2756 .063 1

Application Range

Page 10

l l l

l l

High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES

.1181

Radial -10° to -13° Axial -6°

Rake Angle

Fig 1

■ Body (Weldon Shank Type)

Dimensions ( inch / mm )

Weight (lb / kg )

Max. Dia. DCX

Dia. DC

Shank DMM 1.250 1.250

Head LH 2.498 2.498

Overall Length LF

Number of Teeth

Cat. No.

Fig

1.500 2.000

0.852 1.346

4.780 4.780

3 3 2 3 3

1.433 1.676

1 1 1 1 1

DMSW31500EW03 DMSW32000EW03 DMSW08035E02 DMSW08040E03 DMSW08050E03-42

l l

35 40 50

18.6 23.5 33.4

32 32 42

50 50 50

150 150 150

0.85 0.86 1.51

  

Inserts are sold separately. ■ Body (Long Shank Type)

Dimensions ( inch / mm )

Weight (lb / kg )

Max. Dia. DCX

Diameter DC

Shank DMM 1.250

Head LH 2.498

Overall Length LF

Number of Teeth

Cat. No.

Fig

Inch DMSW31500ELC03 DMSW08035EL02 DMSW08040EL03

1.500

0.852

10.000

3 2 3 3

3.197

1 1 1 1

35 40 50

18.6 23.5 33.4

32 32 42

60 60 50

210 210 250

1.21 1.22 2.54

 

DMSW08050EL03-42 

● : USA Stocked Item  : Worldwide Warehouse Item

Inserts are sold separately.

■ Parts Flat Insert Screw Integrated Wrench Anti-seize Cream

Series ■ Identification Code - Inch DMSW 3 2000 EW 03 Insert Series Number of Teeth Cutter Dia.

Shank Type “Weldon”

N m

Series ■ Identification Code - Metric DMSW 08 050 E L 03 - 42 Insert Size Long Type Number of Teeth Max. Dia. Shank Type Shank Dia.

BFTX0513IP 5.0 TRDR20IP SUMI-P

Recommended Tightening Torque (N·m)

■ Insert

Coated Carbide

Grade Classification

Dimensions (Inch)

High-speed / Light General-purpose

Fig 1

Process

K K

Roughing

Inscribed Circle IC

Corner Radius RE

Thickness S

Cat. No.

Fig

WNMU0807ZNER-L WNMU0807ZNER-G WNMU0807ZNER-H

     l l l l l l l

.512 .2756 .063 1

l l l

l l

■ Recommended Cutting Conditions (DMSW) ISO Material Hardness Cutting Speed v c (SFM)

Application Range

Page 10

Feed Rate Fz (IPT)

Grade

General Steel

Below 280HB 365 - 900 0.025 - 0.138 ACU2500/ACP2000/ACP3000 Below 280HB 365 - 720 0.025 - 0.090 ACU2500/ACP2000/ACP3000 Below 42HRC 365 - 650 0.025 - 0.050 ACU2500/ACP2000/ACP3000

Precaution: - Please adjust axial depth of cut (ap) based on the feed rate (IPT). - Do not exceed the recommended depth of cut based on the feed rate (IPT).

Alloy Steel Alloy Steel

— — — —

Stainless Steel

330 - 550 0.025 - 0.050 ACU2500/ACS2500/ACS3000 365 - 900 0.025 - 0.080 ACU2500/ACK2000/ACK3000 80 – 150 0.012 – 0.035 ACU2500/ACS2500/ACS3000 110 – 250 0.016 – 0.035 ACU2500/ACS2500/ACS3000

Cast Iron

Heat Resistant Alloy

Titanium Alloy Hardened Steel

Below 52HRC 330 - 430 0.012 - 0.030 ACU2500/ACP3000 - The above figures are guidelines for use with CAT50, BT50, and HSK100A machine tools at depth of cut (a p ) of .060”. - The above recommended cutting conditions may require adjustment depending on machine rigidity, workpiece rigidity and projection. Note

High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES

.1181

Radial -11° to -13° Axial -6°

Rake Angle

Fig 1

L11

CRKS

LS2

OAL

■ Modular Head

● : USA Stocked Item  : Worldwide Warehouse Item Blank: Made-to-order item

Dimensions (inch / mm )

Max. Dia. DCX

Dia. DC

Mounting Dia. DCON

Screw CRKS

Overall Length OAL

Effective Length LF

Length LS2

Chamfer L11

Width H

Number of Teeth

Weight (lb / kg )

Cat. No.

Fig

DMSW31500M16Z3 l DMSW08035M16Z2  DMSW08040M16Z3  Inserts are sold separately.

1.500 0.852 0.669 M16 2.480

1.575

0.197 0.472 0.945 3

0.441 1

35 18.6 17 M16 40 23.5 17 M16

63 63

40 40

5 5

10 10

24 24

2 3

0.19 0.21

1 1

■ Identification Code - Inch DMSW 3 1500 M16 Z3

■ Parts Flat Insert Screw Integrated Wrench Anti-seize Cream Recommended Tightening Torque (N·m)

Mounting Screw Size

Insert Series

Cutter Dia.

Number of Teeth

Series

N m

■ Identification Code - Metric DMSW 08 040 M16 Z3

BFTX0513IP 5.0 TRDR20IP SUMI-P

Series

Insert Size

Max. Dia.

Mounting Screw Size

Number of Teeth

■ Insert

Coated Carbide

Grade Classification

Dimensions (Inch)

High-speed / Light General-purpose

Fig 1

Process

K K

Roughing

Inscribed Circle IC

Corner Radius RE

Thickness S

Cat. No.

Fig

WNMU0807ZNER-L WNMU0807ZNER-G WNMU0807ZNER-H

     l l l l l l l

.512 .2756 .063 1

l l l

l l

■ Recommended Cutting Conditions (DMSW)

Note

Cutting Speed v c (SFM)

Feed Rate Fz (IPT)

ISO

Material

Hardness

Grade

- The conditions are guidelines for use with CAT50, BT50, and HSK100A machine tools at depth of cut (a p ) of .060”. - The recommended cutting conditions may require adjustment depending on machine rigidity, workpiece rigidity and projection.

General Steel

Below 280HB 365 - 900 0.025 - 0.138 ACU2500/ACP2000/ACP3000 Below 280HB 365 - 720 0.025 - 0.090 ACU2500/ACP2000/ACP3000 Below 42HRC 365 - 650 0.025 - 0.050 ACU2500/ACP2000/ACP3000

Alloy Steel Alloy Steel

— — — —

Stainless Steel

330 - 550 0.025 - 0.050 ACU2500/ACS2500/ACS3000 365 - 900 0.025 - 0.080 ACU2500/ACK2000/ACK3000 80 – 150 0.012 – 0.035 ACU2500/ACS2500/ACS3000 110 – 250 0.016 – 0.035 ACU2500/ACS2500/ACS3000

Cast Iron

Heat Resistant Alloy

Titanium Alloy Hardened Steel

Below 52HRC 330 - 430 0.012 - 0.030

ACU2500/ACP3000

Modular Arbors

Page 11

■ Application Range & Feed Rates

Precaution: - Please adjust axial depth of cut (ap) based on the feed rate (IPT). - Do not exceed the recommended depth of cut based on the feed rate (IPT).

Large Depth of Cut / Medium Feed Rate

.118

.100

.080

.060

.040

High Feed Rate

.020

0 .02 .04 .06 .08 .10 .12 .14 .16

Feed Rate f z (IPT)

High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES

Modular Tools Special Arbor (BBT Integrated Type)

Fig 1

LBX

CRKS

■ BBT Integrated Arbor

Dimensions ( mm )

Screws CRKS

Bore Dia. DCB

External BD

Body Overhang L6

Length LBX

Thread Depth L7

Overhang LF *1

Cat. No.

Coolant Hole Fig

BBT30-M8-50 BBT30-M10-45 BBT30-M12-40 BBT30-M16-35

Yes Yes Yes Yes

1 1 1 1

8.5

15.9 19.9 24.9 31.9

73 68 63 58

50 45 40 35

18 20 22 24

98 98 98 98

   

M10 M12 M16

10.5 12.5

*1 Overhang length for LF is with head mounted. Can also be used with BT30 spindle machines.

Modular Tools - Special Arbors (Carbide Arbors / Steel Arbors)

Fig 1

CRKS

Carbide Arbor

Steel Arbor

LF2

Carbide Arbor

Steel Arbor

Dimensions ( mm )

Dimensions (inch / mm )

Screw CRKS

Bore Dia. DCB

Shank DMM

Overall Length LF2

Depth L4

Thread Depth L5

Overhang LF*

Screw CRKS

Bore Dia. DCB

Shank DMM

Overall Length LF2

Depth L4

Thread Depth L5

Overhang LF*

Cat. No.

Fig

Cat. No. Fig MA0625M08L475S ● M8 0.335 0.625 4.750 0.393 0.708 5.734 1 MA0750M10L600S ● M10 0.413 0.750 6.000 0.393 0.787 7.181 1 MA1000M12L800S ● M12 0.492 1.000 8.000 0.393 0.866 9.378 1 MA1000M16L800S ● M16 0.669 1.000 8.000 0.393 0.944 9.575 1 MA1250M16L800S ● M16 0.669 1.250 8.000 0.393 0.944 9.575 1 MA16M08L120S  M8 8.5 16 120 10 18 145 1 MA20M10L150S  M10 10.5 20 150 10 20 180 1 MA25M12L200S  M12 12.5 25 200 10 22 235 1 MA32M16L200S  M16 17.0 32 200 10 24 240 1

MA15M08L120C  M8 MA15M08L160C  M8 MA16M08L120C  M8 MA16M08L160C  M8

8.5 15 120 10 18 145 1 8.5 15 160 10 18 185 1 8.5 16 120 10 18 145 1

8.5 16 160 10 18 185 1 MA18M10L150C  M10 10.5 18 150 10 20 180 1 MA18M10L200C  M10 10.5 18 200 10 20 230 1 MA20M10L150C  M10 10.5 20 150 10 20 180 1 MA20M10L200C  M10 10.5 20 200 10 20 230 1 MA23M12L200C  M12 12.5 23 200 10 22 235 1 MA23M12L250C  M12 12.5 23 250 10 22 285 1 MA25M12L200C  M12 12.5 25 200 10 22 235 1 MA25M12L250C  M12 12.5 25 250 10 22 285 1 MA28M16L200C  M16 17.0 28 200 10 24 240 1 MA28M16L300C  M16 17.0 28 300 10 24 340 1 MA32M16L200C  M16 17.0 32 200 10 24 240 1 MA32M16L300C  M16 17.0 32 300 10 24 340 1

● : USA Stocked Item  : Worldwide Warehouse Item

l Set Dimensions (*2)

LF (Dimensions of Head + Arbor)

Recommended Tightening Torque (N·m)

* Caution when tightening the head.

· When mounting the head to an arbor, follow the standard tightening torque in the table below. · Check the mounting screw size for the head and arbor beforehand.

Series ■ Identification Code MA 32 M16 L200 C Arbor Overall Length 8.000” Mounting Screw Size Shank Dia. 1.000”

Tool Dimensions L11 H

Regulated Tightening Torque k (N·m)

Screw Size

Arbor Materials C: Carbide S: Steel

8 13 8 15 10 19 10 24

23 46 80 90

M10 M12 M16

*For SK Modular Adapters, please refer to Sumitomo General Catalog.

High-Productivity High-Feed Cutter for Rough Milling DMSW S ERIES DMSL / DMSW S ERIES

General Steel A36 Machine Component ■ Application Examples (DMSL)

Carbon Steel Automotive Component

Sumitomo Competitor's Product

Sumitomo Competitor's Product DMSL06020M10Z3 Single-sided, 2 edges

— — — 20

Tool

DMSL06020M10Z3

Tool

Vertical Machining Center: BT40

Vertical Machining Center: BT50

— — 20

Grade

ACU2500

Grade

ACU2500

Chipbreaker

Cutter Dia. ( mm ) Number of Teeth

v c (SFM) v f (IPM) f z (IPT) a p (Inch) a e (inch) Coolant

656 354 .037 .014 .787

525 154 .020 .020 .984 Wet

308 157 .035 .039 .787 Wet

308

.026 .039 .787 Wet

Dry

Results Stable milling at an overhang length of 5.12" (carbide arbor), efficiency 2x Titanium Alloy Ti-6Al-4V Aerospace Component Sumitomo Competitor's Product Vertical Machining Center: BT40 Tool DMSL06025E04 Double-sided, 4 edges Grade ACU2500 — Chipbreaker G — Cutter Dia. ( mm ) 25 25 Number of Teeth 4 4 v c (SFM) 164 197 v f (IPM) 78.7 47.2 f z (IPT) .031 .016 a p (Inch) .028 .028 a e (inch) .59 .59 Coolant Wet Wet

Less chatter at an overhang amount of 4.72" (carbide arbor), efficiency 2x Sumitomo Competitor's Product DMSL06025E04 Single-sided, 4 edges

Results

Heat Treated (40HRc) Die/Mold Component

Tool

Vertical Machining Center: BT40

— — 32

Grade

ACU2500

Chipbreaker

Cutter Dia. ( mm ) Number of Teeth

v c (SFM) v f (IPM) f z (IPT) a p (Inch) a e (inch) Coolant

623 378 .039 .016 .709

492 235 .039 .016 .985 Wet

Dry

DMSL provided lower vibration and improved stability. Over 40% efficiency increase.

Suggested running DMSL dry. Tool life doubled and provided more stability.

Results

■ Application Examples (DMSW)

Carbon Steel S45C Machine Component

Cast Steel Machine Component

Sumitomo Competitor's Product DMSW08050RS05 Single-Sided, 4 Corners

Sumitomo Competitor's Product DMSW08080RS06 Single-Sided, 2 Corners

Tool

Boring Machine BT50 Tool

Horizontal Machining Center: BT50

Grade

ACU2500

Grade

ACU2500

— — 80

— — 50

Chipbreaker

Cutter Dia. ( mm ) Number of Teeth

v c (SFM) v f (IPM) f z (IPT) a p (Inch) a e (inch) Coolant

262

620 197 .033 .039 1.97

.0185

.022 .039 2.36 Wet

.039 2.36 Wet

Dry

Stable with no sudden fractures in mill-scale work, achieving 1.3x longer tool life.

Achieved 240 min of cutting without indexing the inserts.

Results

DMS P roduct P age

Sumitomo Carbide Canada, Inc. 150 Research Lane Unit #210 Guelph, Ontario N1G 4T2 Phone: (519) 265-6050 Phone: (844) 211-6050 Sumitomo Electric Tool Engineering Center 5637 S. Westridge Drive New Berlin, WI 53151

Michigan Branch 26800 Meadowbrook Suite 120 Novi, MI 48377 Indiana Branch 595 S. Emerson Avenue Suite 100 Greenwood, IN 46143

Sumitomo Electric Carbide, Inc. Headquarters

1001 Business Center Drive Mount Prospect, IL 60056 Phone: (847) 635-0044 www.sumicarbide.com

CAT.DMSBROCHURE.6/23

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www.sumicarbide.com

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