Catalog HDAS - PCB Connectors

The Amphenol Socapex HDAS PCB connector is a high-performance and cost-effective solution for a variety of applications. Designed for use in harsh environments, this robust technology exceeds the MIL-DTL-55302 requirements, ensuring its reliability and durability. The HDAS connector has a high density, with a staggered grid of 1.905mm, allowing for efficient use of space on printed circuit boards. With 12 different sizes available, ranging from 11 to 253 contacts on 3, 4 or 5 rows, this connector can be customized to fit the specific needs of any application. Additionally, the HDAS connector offers hybrid configurations that allow for a mix of signal, power, and RF connections. This flexibility makes it ideal for a wide range of applications in both commercial and military aerospace, electronic systems, and C5ISR.

HDAS High-Performance & High-Density 1,905mm / .075" pitch PCB connector

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Amphenol Socapex │ HDAS CONNECTORS

TABLE OF CONTENTS

About Amphenol Socapex

4 8

Markets & applications

HDAS - Signal General characteristics

10

10 12 14 16 19 19 20 21

Overall dimensions

Fitting

PCB Layout How to order

Signal version straight on PCB Signal version 90° on PCB Signal version for harnesses

HDAS - Hybrid General characteristics

22

22

Overall dimensions

23

Fitting

26

Special contacts

28

PCB layout

30 33 33

How to order

Hybrid version straight on PCB

Hybrid version 90° on PCB

34

Hybrid version for harnesses Other information

35

33

How to order

33 33

Spare part HDAS - Fitting

Spare part HDAS - Signal Contact

34

Spare part HDAS - Special Contact

35

Tooling & Instruction

38

Couldn't find what you were looking for ?

40

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Amphenol Socapex │ PCB CONNECTORS

OUR COMPANY

Proven excellence in interconnect solutions - Since 1947 , Amphenol Socapex has prescribed, designed and manufactured reliable and innovative interconnection solutions for harsh environments, specializing in standard and customized electrical and fiber optic connectors, contacts, accessories and cabling solutions. - Located in the Mont Blanc region of France and Pune in India, Amphenol Socapex serve customers in over 100 countries around the world. - Amphenol Socapex is part of the leading supplier of interconnect systems Amphenol. € 1400+ employees 175 M€ Net Sales 2024 75% Export - 25% France Thyez , France Pune, India

Our expertise has no boundaries Integrated Production in France & India - 24 000 m 2 manufacturing capacity on 2 sites - Design and manufacturing centers in France and India - State-of-the-art manufacturing technology

Our markets

Industry

Space

Defense

Commercial Aerospace

Amphenol Socapex │ PCB CONNECTORS

TECHNOLOGIES & INNOVATION

High-Speed Expertise

Engineering Laboratory

Materials Expertise

Eco-responsibility

Product testing and qualification expertise in many fields: - Environmental, mechanical, electrical, chemical, climatic skills - RF and fiber optics expertise

Focus on materials expertise and manufacturing techniques to produce faster, smaller and stronger products - Advanced technology research and development: polymers, metals, platings, resins ... - Cutting edge characterizations of interconnects: Radio Frequency, partial discharges ... - 3D CAD mechanical software, simulation & analysis

Sustainable environment approach, with pro-active management of regulations (REACH / RoHS / Conflict minerals...) - New materials development, plating, and suitable processes - Recycling and rational resources consumption

Strong expertise in high-speed signals - 3D EM simulation software & EM models - Time Domain and frequency domain

Our workshops

Our workshops located in France & India provide consistent quality adapted to your volume requirements. Automation & Tooling : Tools for our different activities : molding, machining, assembly

Molding : Solid expertise in thermoplastic elastomer and thermoset molding Machining : Manufacturing of cylindrical shells and rectangular shells Screw Machining : Manufacturing of electrical contacts Plating : Plating with cadmium, nickel, electroless nickel, silver, black zinc nickel, gold Assembly : Connector and harness assembly (electrical & optical)

Our certifications

Our memberships

Member of CMG (Connecting Manufacturing Group) Consortium

Product certifications : MIL-DTL38999, EN3645, EN3155, VG (VG95328, VG95319, VG96944, VG95218, VG96949)

Certified Management System

Certified Management System

Certified Management System

Certified Management System

Amphenol Socapex │ PCB CONNECTORS CUSTOMER EXPERIENCE

We have a strong reputation for helping customers solve their toughest challenges. This approach of serving your needs is ingrained in our company – from our sales team to our product development engineers.

A partner you can trust

On Time Delivery Performance

Compliance management

Customer Proximity

Design Expertise

Quality Commitment

Buy our solutions

You can access our solutions through our global network of sales offices or through our distributors.

Field Sales Team : 10 in France 15 in Europe 100+ in North America and rest of the world. 5 Business Development Managers supporting local sales force Europe, North America and the rest of the world

Technical Advisement & Multilingual Customer Service : 20 people

Worldwide Distribution Network : Our range of circular connectors, contacts, fiber optic connectors, PCB connectors and accessories are available thru our extensive distribution network. It includes qualified distributors (QPL approved) for assembling MIL-DTL-38999 & derivatives and PT/451 (VG95328) connectors.

Check our product inventory

Product Selectors & 3D Files

OUR HISTORY

1947

Early 1960’s

1973

1975

1956-57

Séries 127/HE8

Séries PT/451

New factory in Thyez (74) France with 250 people, 13 000m 2

Production of 38999 connectors

- Socapex creation in Suresnes, France - 1 st radio connector

- 1 st board level connectors: HE8 - 1 st “licence Bendix” manufactured connectors - SL Series

- Manufacturing unit in Cluses (74), France - Thomson-CSF becomes primary shareholder

1986

2004

2005

2010’s

1995-96

Amphenol Socapex

LuxBeam TM

HDAS

New factory in Pune, India

LuxBeam TM

and

HDAS

- Expanded Beam connector CTOS launch - Headquarters transferred to Thyez

Amphenol becomes primary shareholder

RJ Field launch, “Award Electronica”

launch

2014-2017

2022

Today & tomorrow

2019

New technologies : - Investment in automation & technical expertise

High Speed Contacts

Cable Assembly

Amphenol SOCAPEX joins the “ Convention des Entreprises pour le Climat ” . - Our goal: to accelerate our transition to a more sustainable operation.

Harness in the box solution launch

Increased manufacturing capacity with 2 nd building in Pune, India

New workshops : - Cable Assembly & Contact Manufacturing workshop

Amphenol Socapex │ HDAS CONNECTORS

MARKETS AND APPLICATIONS

Commercial Aerospace Fadec/Engine control Landing gear Braking system Display unit - Power unit Actuator - Flight control system

Military Aerospace Countermeasure Power unit - Radar Display unit - Flight control system

Ground Vehicle

POD - Braking system FADEC/Engine control UAV

Missile

Space

C4ISR Countermeasure Threat detection system Rugged computer Digital radio Ground radio - Communication systems

Missile launcher POD Missile

Space vehicules Satellites Launchers

Amphenol SOCAPEX

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Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

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Amphenol Socapex │ HDAS CONNECTORS

GENERAL CHARACTERISTICS - HDAS

High performance and versatile connector Description

Amphenol Socapex HDAS is a versatile monolitic connector with 11 to 253 contacts. Designed to reach MIL-DTL-55302 performances, HDAS is the right connector when reliability is crucial. Up to 20A with an hybrid version to mix signal, power or RF, HDAS connectors are available with a wide range of fittings, contacts & options. Its proven robustness makes it already used in the most critical applications. Features Benefits

• Dedicated to harsh environment • Electrical security: 1.2mm • High density: 1.905mm staggered grid • 16mm distance between boards

• 12 arrangements, from 11 to 253 contacts • Hybrid version to mix signal, power & coax • PC Tail, SMT, Press-fit and Crimp contacts • Meet & Exceed MIL-DTL-55302

Configurations

Stacking height = 16 mm

Board to wire (Crimp AWG 22 to 28)

Mother board to Daughter board

Mezzanine

Exploded views and Materials

CONTACTS

INSULATORS

FITTINGS

Male Guiding

Captive screw

Female Guiding Jackscrew/Captive screw

Male pins: copper alloy, 1μm gold

Female pins (inner body): berrylium copper, 1.27μm gold

30% glass-filled termoplastic (LCP) UL94V-0 Polarized

Nickel Over Brass Or Passivated Stainless Steel

Online configurator & 3D model download

Use our Online Configurator !

Scan me

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Amphenol Socapex │ HDAS CONNECTORS

GENERAL CHARACTERISTICS - HDAS

Technical Specifications

MIL-DTL-55302 REQUIREMENTS

MECHANICAL CHARACTERISTICS

HDAS

Backoff 1 - Electrical security (mm)

1.2

N/A

Signal contact engagement & separation forces Engagement force per contact (N) Separation force per contact (N)

0.6 < F < 0.8 0.3 < F < 0.5

§4.5.3

Connector mating and unmating forces Mating force (N) Unmating force (N)

3 MAX x number of contacts 0.45 MIN x number of contacts

§4.5.4

Number of mating and unmating cycles

500

§4.5.9

Sinusoidal vibrations

up to 15 g

§4.5.10

Shocks (sawtooth/6ms)

up to 100 g

§4.5.10

ENVIRONMENTAL CHARACTERISTICS Operating Temperature (°C)

-65/+150

§4.5.13

Salt spray (hours)

144

§4.5.11

Humidity (25-65°C / 90-95%)

10 cycles of 24 hours

§4.5.15

TML<1.00% CVCM<0.10% See technical note: PCB-ER-022-Ext

Thermal vacuum outgassing Applicable to LCP housing, fitting raw material

N/A

ELECTRICAL CHARACTERISTICS

Current rating per contact (A)

4.5

§4.5.5 §4.5.8

Insulation resistance (at 500Vdc) (GΩ)

5 MIN

Contact resistance (mΩ)

10 MAX

§4.5.12

Dielectric withstanding voltage (Vrms) at sea level

750 VRMS

§4.5.7.1

1GBASE-KX, 10GBASE-KX4, XAUI and 10GBASE-KR/40GBASE-KX4 depending on the arrangement See technical note: PCB-ER-025-Ext

Ethernet protocols

1 : When both connectors are fully mated, the backoff is the maximum distance the connectors can be unmated while functioning properly

Connector marking

HDAS connectors are laser marked. Exemple of marking :

Manufacturer

Commercial designation

Batch number

N° Year - Week

SOCAPEX

HDAS X XXX XXX XX-XXX XX

XXXXXXX

YY-WW

Manufacturer: Socapex or SX for space limit Commercial designation: as specified in our HOW TO ORDER Contact location Example with a 29-contacts connector Receptacle

Plug

Last contact Contact n°19 Contact n°10

Contact n°20 Contact n°11 First contact

Last contact Contact n°19 Contact n°10

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Amphenol Socapex │ HDAS CONNECTORS

OVERALL DIMENSIONS - SIGNAL HDAS

Male for cable (CA/CB)

Female Straight Thru Hole (YD/YDS)

Male Straight Thru Hole (YD/YDS)

Male 90° Thru Hole (YC/YCS)

Connectors size Number of rows

11

20

29

41

50

77

102

119

152

202

253

3

3

3

3

3

3

4

3

3

4

5

A = Distance between pins (mm) B = Distance between fittings (mm) C = Distance between ends (mm)

5.715

11.43

17.145

24.765

30.48

47.625

47.625

74.295

95.25

95.25

95.25

14.945

20.86

26.375

33.995

41.91

59.055

59.18

85.725 106.68 106.68 106.68

23.11 max 28.95 max 34.5 max 42.1 max 50 max 68.38 max 68.5 max 95.05 max 116.5 max 116.5 max 116.5 max

7.01 max

8.91 max

7.01 max

8.91 max 10.82 max

H1 = Fitting width (mm)

H2 = Connector width (mm) H3 = Connector width (mm) H4 = Connector skirt width (mm)

8.11 max

10.11 max

8.11 max

10.11 max 12.02 max

7.01 max

8.91 max

7.01 max

8.91 max 10.82 max

9.36 max

11.21 max

9.36 max

11.21 max 13.17 max

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Amphenol Socapex │ HDAS CONNECTORS

OVERALL DIMENSIONS - SIGNAL HDAS

Male Straight SMT (L)

Female Straight SMT (L)

Male 90° SMT (T)

Male Straight Thru Hole Press-fit (YP)

Female Straight Thru Hole Press-fit (YP)

Connectors size Number of rows

11

20

29

41

50

77

102

119

152

202

253

3

3

3

3

3

3

4

3

3

4

5

A = Distance between pins (mm) B = Distance between fittings (mm) C = Distance between ends (mm)

5.715

11.43

17.145

24.765

30.48

47.625

47.625

74.295

95.25

95.25

95.25

14.945

20.86

26.375

33.995

41.91

59.055

59.18

85.725 106.68 106.68 106.68

23.11 max 28.95 max 34.5 max 42.1 max 50 max 68.38 max 68.5 max 95.05 max 116.5 max 116.5 max 116.5 max

7.01 max

8.91 max

7.01 max

8.91 max 10.82 max

H1 = Fitting width (mm)

H2 = Connector width (mm) H3 = Connector width (mm) H4 = Connector skirt width (mm)

8.11 max

10.11 max

8.11 max

10.11 max 12.02 max

7.01 max

8.91 max

7.01 max

8.91 max 10.82 max

9.36 max

11.21 max

9.36 max

11.21 max 13.17 max

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Amphenol Socapex │ HDAS CONNECTORS

FITTINGS - SIGNAL HDAS

2 for plug (Straight guiding for straight contact only)

0 for plug (Straight guiding and keying for straight contact only)

2 for plug (Straight guiding for right-angle contact only)

0 for plug (Straight guiding and keying for right-angle contact only)

C for crimped plug (Captive screw)

5 for crimped plug (Straight jackscrew)

L for plug (Latch)

Fittings compatibility : see page 15

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Amphenol Socapex │ HDAS CONNECTORS

FITTINGS - SIGNAL HDAS

0 for receptacle (Straight codable fitting)

4 for receptacle (Short codable fitting for YDS and YP contact)

5 for receptacle (Straight jackscrew)

6 for receptacle (Straight jackscrew, short length)

L for receptacle (Latch)

Fittings compatibility

Fitting for plug

Fitting for receptacle

Signal Contact

Torque (N.m)

Fitting type

Fitting type

0 2 L 0 2 L 0 2

0 or 4 0 or 4

0,25 0,25

YDS - YD - YP - L

L

/

0 or 4 0 or 4

0,25 0,25

YCS - YC - T

L

/

0 or 4 0 or 4

0,25 0,25

On couple part between connectors: 0,25 On plastic head: 0,16 To assemble screw M1.6, chemical thread lock is recommended

5 or 6

5

CA - CB

C L

5 or 6

On couple part between connectors: 0,25

L

/

FITTING-HDASFA X 00 For spare part order :

1 for stainless steel fitting or 0 for nickel for over brass fitting(see page 36 for more information)

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Amphenol Socapex │ HDAS CONNECTORS

PCB LAYOUT - SIGNAL HDAS Straight on PCB (for YD/YDS/YP contacts) Throught-Hole PCB layout - 3 rows

Throught-Hole PCB layout - 4 rows

Throught-Hole PCB layout - 5 rows

Connector sizes

11

20

29

41

50

77

102

119

152

202

253

3

3

3

3

3

3

4

3

3

4

5

Number of rows

A = Distance between pins (mm) B = Distance between fittings (mm)

5.715 11.43 17.145 24.765 30.48 47.625 47.625 74.295 95.25 95.25 95.25

B = A + 2 x D1

41.91 59.055 59.18 85.725 106.68 106.68 106.68

4.615 4.715 4.615 4.615 5.715 5.715 5.7775 5.715 5.715 5.715 5.715

D1 (mm) R1 (mm) D1 (mm) R1 (mm)

all fittings but Latch

Ø2.8 ±0.1

2.65

2.65

2.65

2.65

/ /

for Latch fittings

Ø2.1 ±0.5

Ø0.65 min (hole diameter after metalization for receptacle) Ø0.70 min (hole diameter after metalization for plug)

R2 for YD/YDS contacts (mm)

Ø0.60 ±0.05 (hole diameter after metalization )

R2 for YP contacts (mm)

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Amphenol Socapex │ HDAS CONNECTORS

PCB LAYOUT - SIGNAL HDAS 90° on PCB (for YC/YCS contacts) Throught-Hole PCB layout - 3 rows

Throught-Hole PCB layout - 4 rows

Throught-Hole PCB layout - 5 rows

Connector sizes

11

20

29

41

50

77

102

119

152

202

253

3

3

3

3

3

3

4

3

3

4

5

Number of rows

A = Distance between pins (mm) B = Distance between fittings (mm)

5.715 11.43 17.145 24.765 30.48 47.625 47.625 74.295 95.25 95.25 95.25

B = A + 2 x D1

41.91 59.055 59.18 85.725 106.68 106.68 106.68

4.615 4.715 4.615 4.615 5.715 5.715 5.7775 5.715 5.715 5.715 5.715

D1 (mm) D2 (mm) R1 (mm) D1 (mm) D2 (mm) R1 (mm)

4

4

5.65

5.65 5.715 5.715 5.7775 5.715 5.715 5.715 5.715

all fittings but Latch

Ø2.8 ±0.1

2.65

2.65

2.65

2.65

/ /

3

3

3.685 3.685

for Latch fittings

None

Ø0.70 min (hole diameter after metalization )

R2 (mm) R3 (mm)

Ø2.3 ±0.5

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Amphenol Socapex │ HDAS CONNECTORS

PCB LAYOUT - SIGNAL HDAS

90° on PCB (for T contacts) SMT PCB layout - 3 rows

Connector sizes Number of rows

11

20

29

41

3

3

3

3

5.715

11.43

17.145

24.765

A = Distance between pins (mm) B = Distance between fittings (mm)

B = A + 2 x D2

Ø2.1 ±0.05

R3 (mm)

4.615

4.715

4.615

4.615

D1 (mm) D2 (mm) R1 (mm) D1 (mm) D2 (mm) R1 (mm)

4

4

5.65

5.65

all fittings but Latch

Ø2.8 ±0.1

2.65

2.65

2.65

2.65

3

3

3.685

3.685

for Latch fittings

None

Straight on PCB (for L contacts) SMT PCB layout - 2 rows

Connector sizes Number of rows

11

20

29

41

3

3

3

3

5.715

11.43

17.145

24.765

A = Distance between pins (mm) B = Distance between fittings (mm)

B = A + 2 x D3

4.615

4.715

4.615

4.615

D3 (mm) R1 (mm) D3 (mm) R1 (mm)

all fittings but Latch

Ø2.8 ±0.1

2.65

2.65

2.65

2.65

for Latch fittings

Ø2.1 ±0.1

4.5 for plug 4.1 for receptacle

D4 (mm)

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Amphenol Socapex │ HDAS CONNECTORS

HOW TO ORDER - SIGNAL HDAS

Signal version straight on PCB

Signal version 90° on PCB

Signal version for Harnesses

1.

2.

3.

4.

5.

6.

7.

Contact termination plating

Number of signal contacts

Contact termination

Series

Connector type

Deviation

Fitting type

HDAS

E

041

YD

-00

0

LF

5 . Deviation -00

1 . Series HDAS

Standard brass fitting

HDAS

Dip tinning (SnPb or SnAg), HDAS F only (See 7. Plating )

-01

2 . Connector type F

Stainless steel fitting

-10

Stainless steel fitting + Dip tinning (SnPb or SnAg), HDAS F only

-11

Plug (male contacts)

Receptacle (female contacts)

E

6 . Fitting type

3 . Number of signal contacts 011

Available deviation

0 Straight codable fitting

-00 or -10

020 029 041 050 077 119 152 102 202 253

4 S hort codable fitting, YDS or YP 5 Straight jackscrew 6 Straight jackscrew, short length L Latch (011 to 041 contacts only)

Female fitting for receptacle

3 rows

-10 only

0 Straight guiding and keying

-00 or -10 or -01 or -11

Male fitting for plug

2 Straight guiding L Latch (011 to 041 contacts only) -10 or -11

4 rows

For locking by screw fittings, please contact us at technicalsupport@amphenol-socapex.fr

5 rows

7 . Contact termination plating

4 . Contact termination YDS

SnPb on receptacle If there is no dip tinning -> Gold on plug (RoHS) If there is dip tinning -> SnPb on plug Bright pure Sn on receptacle (RoHS) If there is dip tinning -> SnAg on plug (RoHS)

Straight PC tail, short length Straight PC tail, standard length

Blank

YD

Press fit (Dip tinning not available: no -01 or -11, see 5. Deviation Special plating not available: no LF or LFM, see 7. Plating ) 180° SMT (3 rows configurations only, middle row is unpopulated)

YP

LF

Matte pure Sn on receptacle (RoHS)

LFM

L

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Amphenol Socapex │ HDAS CONNECTORS

HOW TO ORDER - SIGNAL HDAS

Signal version straight on PCB

Signal version 90° on PCB

Signal version for Harnesses

1.

2.

3.

4.

5.

6.

7.

Contact termination plating

Number of signal contacts

Contact termination

Series

Connector type

Deviation

Fitting type

HDAS

F

041

YC

-00

0

Blank

5 . Deviation -00

1 . Series HDAS

Standard brass fitting

HDAS

Dip tinning (SnPb or SnAg), HDAS F only (See 7. Plating )

-01

Stainless steel fitting

-10 -11

2 . Connector type F

Stainless steel fitting + Dip tinning (SnPb or SnAg)

Plug (male contacts)

6 . Fitting type

3 . Number of signal contacts 011

Available deviation

020 029 041 050 077 119 152 102 202 253

Straight guiding and keying

0 2

-00 or -10 or -01 or -11

Male fitting for plug

Straight guiding L Latch (011 to 041 contacts only) -10 or -11

3 rows

For locking by screw fittings, please contact us at technicalsupport@amphenol-socapex.fr

7 . Contact termination plating

4 rows

If there is no dip tinning -> Gold on plug (RoHS) If there is dip tinning -> SnPb on plug

5 rows

Blank

If there is dip tinning -> SnAg on plug (RoHS)

LF

4 . Contact termination YCS

Right angle PC tail short Right angle PC tail standard

YC

90° SMT (011 to 041 contacts only)

T

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Amphenol Socapex │ HDAS CONNECTORS

HOW TO ORDER - SIGNAL HDAS

Signal version straight on PCB

Signal version 90° on PCB

Signal version for Harnesses

1.

2.

3.

4.

5.

6.

7.

Contact termination plating

Number of signal contacts

Contact termination

Series

Connector type

Deviation

Fitting type

HDAS

F

041

CA

-00

0

Blank

5 . Deviation -00

1 . Series HDAS

Standard brass fitting Stainless steel fitting

HDAS

-10

2 . Connector type F Plug

6 . Fitting type

Available deviation

3 . Number of signal contacts 011

Straight guiding and keying

0 2

-00 or -10

Straight guiding L Latch (011 to 041 contacts only)

Male fitting for plug

020 029 041 050 077

Straight jackscrew

-10 only

5

3 rows

C Captive screw

7 . Contact termination plating

4 . Contact termination CA Crimp AWG 22 & 24 CB Crimp AWG 26 & 28

Gold (RoHS)

Blank

For harnesses, backpotting is recommended for enhanced protection.

C rimped contacts are delivered unassembled, with the connector. For spare contact order, see HOW TO ORDER on page 37.

Need wiring ? Discover our harnesses related services on page 40.

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GENERAL CHARACTERISTICS - HDAS HYBRID

Signal contact specifications See General characteristics - HDAS, page 11

High-frequency contact specifications

Contacts M032, F032 ; and M041, F041, compliant with NFC 93569

MECHANICAL CHARACTERISTICS

HDAS HF Contact

Contact retention (N)

50 min.

Insertion and extraction force (N)

1 < F < 15 per pair

ENVIRONMENTAL CARACTERISTICS

Operating Temperature (°C)

-65/+150

ELECTRICAL CARACTERISTICS

Typical impredance (Ohm) Operating frequency (GHz) Peak service voltage (V) ROS max at 1 000 MHZ

50

0 to 1

250

1.3

Voltage rating (Vrms) Current rating (mA)

180 eff. 50 Hz

500

Power contact specifications

20A-contacts MH2, FH2; MH3, FH3, MH4, FH4, compliant with NFC 93569

MECHANICAL CHARACTERISTICS

HDAS power contact

Contact retention (N)

50 min.

Insertion and extraction force (N)

1 < F < 15 per pair

ENVIRONMENTAL CARACTERISTICS

Operating Temperature (°C)

-65/+150

ELECTRICAL CARACTERISTICS

Current rating at 30 V DC (A) Contact resistance (mOhm)

20 (25 peak)

12 max.

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

22

Amphenol Socapex │ HDAS CONNECTORS

OVERALL DIMENSIONS - HDAS HYBRID

Male for cable (CA/CB)

Male Straight SMT (L)

Female Straight SMT (L)

Connectors size

41+6

3

Number of rows

24.765

A = Distance between pins (mm)

63.705

B = Distance between fittings (mm)

72 max

C = Distance between ends (mm)

7.01 max

H1 = Fitting width (mm)

8.11 max

H2 = Connector width (mm)

7.01 max

H3 = Connector width (mm)

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

23

Amphenol Socapex │ HDAS CONNECTORS

OVERALL DIMENSIONS - HDAS HYBRID

Male 90° Thru Hole (YC/YCS)

Male 90° SMT (T)

Connectors size Number of rows

41+6

3

27.765 63.705 72 max

A = Distance between pins (mm) B = Distance between fittings (mm)

C = Distance between ends (mm)

7.01 max 8.11 max 7.01 max 9.36 max

H1 = Fitting width (mm)

H2 = Connector width (mm) H3 = Connector width (mm) H4 = Connector skirt width (mm)

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

24

Amphenol Socapex │ HDAS CONNECTORS

OVERALL DIMENSIONS - HDAS HYBRID Male Straight Thru Hole (YD/YDS)

Female Straight Thru Hole (YD/YDS)

Male Straight Thru Hole Press-fit (YP)

Female Straight Thru Hole Press-fit (YP)

Connectors size Number of rows

41+6

3

27.765 63.705 72 max

A = Distance between pins (mm) B = Distance between fittings (mm)

C = Distance between ends (mm)

7.01 max 8.11 max 7.01 max 9.36 max

H1 = Fitting width (mm)

H2 = Connector width (mm) H3 = Connector width (mm) H4 = Connector skirt width (mm)

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

25

Amphenol Socapex │ HDAS CONNECTORS

FITTINGS - HDAS HYBRID

2 for plug (Straight guiding for straight contact only)

0 for plug (Straight guiding and keying for straight contact only)

2 for plug (Straight guiding for YC/YCS/T contact only)

0 for plug (Straight guiding and keying for YC/YCS/T contact only)

C for crimped plug (Captive screw)

5 for crimped plug (Straight jackscrew)

Fittings compatibility : see page 27

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

26

Amphenol Socapex │ HDAS CONNECTORS

FITTINGS - HDAS HYBRID

0 for receptacle (Straight codable fitting)

4 for receptacle (Short codable fitting for YDS and YP contact)

5 for receptacle (Straight jackscrew)

6 for receptacle (Straight jackscrew, short length)

Fittings compatibility

Fitting for plug

Fitting for receptacle

Signal Contact

Torque (N.m)

Fitting type

Fitting type

0 2 0 2 0 2

0 or 4 0 or 4 0 or 4 0 or 4 0 or 4 0 or 4

0,25 0,25 0,25 0,25 0,25 0,25

YDS - YD - YP - L

YCS - YC - T

On couple part between connectors: 0,25 On plastic head: 0,16 T o assemble screw M1.6, chemical thread lock is recommended

CA - CB

5 or 6

5

C

5 or 6

On couple part between connectors: 0,25

For spare part order : FITTING-HDASFA X 00

1 for stainless steel fitting or 0 for nickel for over brass fitting(see page 36 for more information)

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

27

Amphenol Socapex │ HDAS CONNECTORS

SPECIAL CONTACTS - HDAS HYBRID

MH2

FH2

Power : Straight PC tail 20A • Male contact • Thru hole soldering

Power : Straight PC tail 20A • Female contact • Thru hole soldering

MH3

FH3

Power : Right angle PC tail 20A • Male contact • Thru hole soldering

Power : Right angle PC tail 20A • Female contact • Thru hole soldering

MH4

FH4

Power : Crimped contact 20A • Male contact • Crimping on flexible cable

Power : Crimped contact 20A • Female contact • Crimping on flexible cable

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

28

Amphenol Socapex │ HDAS CONNECTORS

SPECIAL CONTACTS - HDAS HYBRID

M032

F032

Coaxial : Right angle PC tail • Male contact • Thru hole soldering

Coaxial : Right angle PC tail • Female contact • Thru hole soldering

M041

F041

Coaxial : Straight PC tail • Male contact • Thru hole soldering

Coaxial : Straight PC tail • Female contact • Thru hole soldering

612097

612103

Coaxial : Straight on flexible cable • Male contact • Crimping on flexible cable

Coaxial : Straight on flexible cable • Female contact • Crimping on flexible cable

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

29

Amphenol Socapex │ HDAS CONNECTORS

PCB LAYOUT - HDAS HYBRID

Straight on PCB (contact signal contacts YD/YDS/YP & straight special contacts) THROUGH-HOLE PCB LAYOUT - 3rows

PCB drilling for Male or Female power contact MH2 or FH2 (20A)

PCB drilling for Male or Female coax contact M041 or F041

Connector sizes

41 + 6

3

Number of rows

24.765

A = Distance between pins (mm)

63.705

B = Distance between fittings (mm)

Ø 2.8 ± 0.1

R1 (mm)

Ø0.65 min (hole diameter after metalization for receptacle) Ø0.70 min (hole diameter after metalization for plug)

R2 for YD/YDS contacts (mm)

Ø0.60 ± 0.05 min (hole diameter after metalization)

R2 for YP contacts (mm)

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

30

Amphenol Socapex │ HDAS CONNECTORS

PCB LAYOUT - HDAS HYBRID

90° on PCB (contact signal contacts YC/YCS & 90° special contacts) THROUGH-HOLE PCB LAYOUT - 3rows

PCB drilling for Male or Female power contact MH3 or FH3 (20A)

PCB drilling for Male or Female coax contact M032 or F032

Connector sizes

41 + 6

3

Number of rows

24.765

A = Distance between pins (mm)

63.705

B = Distance between fittings (mm)

Ø2.8 ± 0.1

R1 (mm)

Ø0.70 min (hole diameter after metalization)

R2 (mm)

Ø2.3 ± 0.05

R3 (mm)

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

31

Amphenol Socapex │ HDAS CONNECTORS

PCB LAYOUT - HDAS HYBRID

90° on PCB (contact signal contacts T & straight special contacts)

SMT PCB LAYOUT - 3rows

Straight on PCB (contact signal contacts L & straight special contacts)

SMT PCB LAYOUT - 2rows

Connector sizes

41 + 6

3

Number of rows

24.765

A = Distance between pins (mm)

63.705

B = Distance between fittings (mm)

Ø 2.8 ± 0.1

R1 (mm)

Ø2.3 ± 0.05

R3 (mm)

Special SMT contacts are not available yet. I t is recommended to use special straight contacts with type L signal contacts, and special 90°-contacts with type T signal contacts. For the necessary PCB drilling dimensions, please refer to the drawings on previous pages.

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

32

Amphenol Socapex │ HDAS CONNECTORS

HOW TO ORDER - HDAS HYBRID

Hybrid version straight on PCB

Hybrid version 90° on PCB

Hybrid version for Harnesses

1.

2.

3.

4.

5.

6.

7.

8.

9.

Number of signal contacts

Contact termination plating

Connector type

Contact termination

Hybrid cavity number

Hybrid cavity type

Series

Deviation Fitting type

HDAS

E

041

YD

6

A

-00

0

LF

1 . Series HDAS

7 . Deviation -00

HDAS

Standard brass fitting

Dip tinning (SnPb or SnAg), HDAS F only (See 9. Plating )

-01

2 . Connector type F Plug E Receptacle

Stainless steel fitting

-10

Stainless steel fitting + Dip tinning (SnPb or SnAg), HDAS F only

-11

3 . Number of signal contacts 041 3 rows

8 . Fitting type

Available deviation

Straight codable fitting

0 4 5 6 0 2

-00 or -10

4 . Contact termination YDS

Female fitting for receptacle

S hort codable fitting, YDS or YP

Straight jackscrew

Straight PC tail, short length Straight PC tail, standard length

-10 only

Straight jackscrew, short length Straight guiding and keying

YD YP

Male fitting for plug

Press fit

-00 or -10

Straight guiding

180° SMT (middle row is unpopulated)

L

For locking by screw fittings, please contact us at technicalsupport@amphenol-socapex.fr

5 . Number of hybrid cavities 6 6 hybrid cavities

6 . Hybrid cavity type A

9 . Contact termination plating

Hybrid cavities for 20A/coaxial contacts

SnPb on receptacle If there is no dip tinning -> Gold on plug (RoHS) If there is dip tinning -> SnPb on plug Bright pure Sn on receptacle (RoHS) If there is dip tinning -> SnAg on plug (RoHS)

Blank

LF

Matte pure Sn on receptacle (RoHS)

LFM

For special contacts order: Code Gender Type Special contacts are to be ordered separately:

Termination

FH2

Straight PC tail

Power 20 A

FH3 FH4

Right angle PC tail

Crimped contact

Female

F032 F041

Right angle PC tail

Coaxial 50 Ohm

Straight PC tail

612103

Crimped contact

MH2 MH3 MH4 M032 M041

Straight PC tail

Power 20 A

Right angle PC tail

Crimped contact

Male

Right angle PC tail

Coaxial 50 Ohm

Straight PC tail

Crimped contact

612097

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

33

Amphenol Socapex │ HDAS CONNECTORS

HOW TO ORDER - HDAS HYBRID

Hybrid version straight on PCB

Hybrid version 90° on PCB

Hybrid version for Harnesses

1.

2.

3.

4.

5.

6.

7.

8.

9.

Number of signal contacts

Contact termination plating

Connector type

Contact termination

Hybrid cavity number

Hybrid cavity type

Series

Deviation Fitting type

HDAS

F

041

YC

6

A

-00

0

Blank

1 . Series HDAS

7 . Deviation -00

HDAS

Standard brass fitting

Dip tinning (SnPb or SnAg), HDAS F only (See 9. Plating )

-01

2 . Connector type F Plug

Stainless steel fitting

-10 -11

Stainless steel fitting + Dip tinning (SnPb or SnAg)

3 . Number of signal contacts 041 3 rows

8 . Fitting type

Available deviation

Straight guiding and keying

Male fitting for plug

0 2

-00 or -10 or -01 or -11

4 . Contact termination YCS

Straight guiding

Right angle PC tail short Right angle PC tail standard

YC

For locking by screw fittings, please contact us at technicalsupport@amphenol-socapex.fr

90° SMT (011 to 041 contacts only)

T

5 . Number of hybrid cavities

9 . Contact termination plating

6 special cavities (applicable only with 41 signal contacts)

If there is no dip tinning -> Gold on plug (RoHS) If there is dip tinning -> SnPb on plug

6

Blank

If there is dip tinning -> SnAg on plug (RoHS)

LF

6 . Hybrid cavity type A

Hybrid cavities for 20A/coaxial contacts

For special contacts order: Special contacts are to be ordered separately:

Code Gender

Type

Termination

FH2

Straight PC tail

Power 20 A

FH3 FH4

Right angle PC tail

Crimped contact

Female

F032 F041

Right angle PC tail

Coaxial 50 Ohm

Straight PC tail

612103

Crimped contact

MH2 MH3 MH4 M032 M041

Straight PC tail

Power 20 A

Right angle PC tail

Crimped contact

Male

Right angle PC tail

Coaxial 50 Ohm

Straight PC tail

Crimped contact

612097

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

34

Amphenol Socapex │ HDAS CONNECTORS

HOW TO ORDER - HDAS HYBRID

Hybrid version straight on PCB

Hybrid version 90° on PCB

Hybrid version for Harnesses

1.

2.

3.

4.

5.

6.

7.

8.

9.

Number of signal contacts

Contact termination plating

Connector type

Contact termination

Hybrid cavity number

Hybrid cavity type

Series

Deviation Fitting type

HDAS

F

041

CA

6

A

-00

0

Blank

6 . Hybrid cavity type A

1 . Series HDAS

Hybrid cavities for 20A/coaxial contacts

HDAS

7 . Deviation -00

2 . Connector type F Plug

Standard brass fitting Stainless steel fitting

-10

3 . Number of signal contacts 041 3 rows

8 . Fitting type

Available deviation

Straight guiding and keying

0 2 5

-00 or -10

4 . Contact termination CA Crimp AWG 22 & 24 CB Crimp AWG 26 & 28

Male fitting for plug

Straight guiding Straight jackscrew

-10 only

Captive screw

C

9 . Contact termination plating

5 . Number of hybrid cavities

6 special cavities (applicable only with 41 signal contacts)

Gold (RoHS)

Blank

6

For harnesses, backpotting is recommended for enhanced protection.

C rimped contacts are delivered unassembled with the connector. For spare contact order, see HOW TO ORDER on page 37.

For special contacts order: Code Gender Type Special contacts are to be ordered separately:

Termination

FH2

Straight PC tail

Power 20 A

FH3 FH4

Right angle PC tail

Crimped contact

Female

F032 F041

Right angle PC tail

Coaxial 50 Ohm

Straight PC tail

612103

Crimped contact

MH2 MH3 MH4 M032 M041

Straight PC tail

Power 20 A

Right angle PC tail

Crimped contact

Male

Right angle PC tail

Coaxial 50 Ohm

Straight PC tail

Crimped contact

612097

Need wiring ? Discover our harnesses related services on page 40.

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

35

Amphenol Socapex │ HDAS CONNECTORS

HOW TO ORDER - SPARE PART HDAS

Spare part HDAS - Fitting

Spare part HDAS - Signal Contact

Spare part HDAS - Special contact

1.

2.

3.

4.

5.

6.

Type

Series

Connector type

Fitting orientation

Deviation

Fitting type

FITTING-

HDAS

F

A

00

0

1 . Type FITTING Fitting

5 . Deviation -00

Standard brass fitting Stainless steel fitting

-10

2 . Series HDAS

6 . Fitting type

HDAS

Available deviation

Straight codable fitting

0 4 5 6 L 0 2 C

-00 or -10

S hort codable fitting,YDS or YP

3 . Connector type F Plug E Receptacle

Female fitting for receptacle

Straight jackscrew

Straight jackscrew, short length Latch (011 to 041 contacts only)

-10 only

Straight guiding and keying

-00 or -10

Male fitting for plug

Straight guiding Captive screw Straight jackscrew

4 . Fitting orientation A

-10 only

9 0° fitting (for YC, YCS and T contact) S traight fitting (YD, YDS, YP and L contact)

5

S

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

36

Amphenol Socapex │ HDAS CONNECTORS

HOW TO ORDER - SPARE PART HDAS

Spare part HDAS - Fitting

Spare part HDAS - Signal Contact

Spare part HDAS - Special contact

1.

2.

3.

4.

Type

Series

Contact gender

Contact termination

CONTACT-

HDAS

M

CA

3 . Contact gender M Male contact

1 . Type CONTACT Contact

2 . Series HDAS

4 . Contact termination CA

HDAS

Contact for cable AWG 22-24 Contact for cable AWG 26-28

CB

Spare part HDAS - Fitting

Spare part HDAS - Special contact

Spare part HDAS - Signal Contact

1.

Code

F132

Code

Contact gender

Contact type

Termination

Straight PC tail

FH2 FH3 FH4

Power 20 A

Right angle PC tail Crimped contact Right angle PC tail Straight PC tail Crimped contact Straight PC tail Right angle PC tail Crimped contact Right angle PC tail Straight PC tail Crimped contact

Female

F032 F041

Coaxial 50 Ohm

612103

MH2 MH3 MH4 M032 M041

Power 20 A

Male

Coaxiale 50 Ohm

612097

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

37

Amphenol Socapex │ HDAS CONNECTORS

TOOLING & INSTRUCTION - HDAS

Contact crimping tool

Reference

Description

M22520/2-01

Hand crimp tool for signal contacts Positioner for HDAS signal contacts Hand crimp tool for 20A power contacts Positioner for HDAS 20A power contacts

K2092

M22520/1-01

WA27F

TECHNICAL NOTE HDAS : CRIMPING INSTRUCTION

Access our crimping instruction for HDAS : PCB-ER-017-EXT

Scan me

E XTERNAL D IFFUSION

Technical note n°: PCB-ER-017-Ext Revision A, October 2023 Prepared by:

Matthieu GERVAIS Business Division Avionics R&D Engineer / Amphenol Socapex Thomas CARLIER Business Division Avionics Product Manager / Amphenol Socapex

Approved by:

ISSUED BY: Amphenol Socapex 948, Promenade de l’Arve – B.P. 29 74311 Thyez Cedex - France Tél. : +33 (0) 4 50 89 28 00 www.amphenol-socapex.com

The information contained in this document is proprietary to Amphenol Socapex France and is made available in confidence. It must not be used or disclosed without the express written permission of Amphenol Socapex France. This document may not be copied in whole or in part in any form without the express written consent of Amphenol Socapex France.

Contact insertion and extraction tool

Reference

Description

HDAS ODI C HDAS ODE C

Insertion for HDAS signal crimp contacts Extraction for HDAS signal crimp contacts Extraction for HDAS special contacts

23550

TECHNICAL NOTE HDAS : CRIMP CONTACT INSERTION/EXTRACTION INSTRUCTION

Access our contact insertion/extraction instruction : PCB-ER-018-EXT

Scan me

E XTERNAL D IFFUSION

Technical note n°: PCB-ER-018-Ext Revision A, October 2023 Prepared by:

Matthieu GERVAIS Business Division Avionics R&D Engineer / Amphenol Socapex Thomas CARLIER Business Division Avionics Product Manager / Amphenol Socapex

Other tooling

Approved by:

ISSUED BY: Amphenol Socapex 948, Promenade de l’Arve – B.P. 29 74311 Thyez Cedex - France Tél. : +33 (0) 4 50 89 28 00 www.amphenol-socapex.com

Reference

Description

HDAS ODE L

Disengagement tool for HDAS with latch fittings

The information contained in this document is proprietary to Amphenol Socapex France and is made available in confidence. It must not be used or disclosed without the express written permission of Amphenol Socapex France. This document may not be copied in whole or in part in any form without the express written consent of Amphenol Socapex France.

Amphenol SOCAPEX

Due to technical progress, all information provided is subject to change without prior notice Designed by Amphenol Socapex

38

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