A RECYCLING EQUIPMENT INC COMPANY
BEFORE
Scrap and Dust Collection System Upgrade CUSTOM-ENGINEERED CONVEYANCE SUPPORTS GROWTH AT TAVO PACKAGING. TAVO Packaging is a custom folding carton manufacturer based in Fairless Hills, Pennsylvania, serving large-volume customers in food service, refrigerated and frozen foods, bakery products, and quick-serve restaurant markets. Known for consistent quality and responsiveness, TAVO recently undertook a facility expansion to support increased production capacity. As part of that growth, the company identified the need to modernize its scrap and dust collection system to keep pace with new high- speed converting equipment and evolving operational demands.
The Challenge
The Solution With additional production capacity coming online, TAVO’s existing scrap system began to show its limits. Outdated rooftop cyclones detracted from the building’s appearance, while an undersized system restricted baling flexibility and throughput. Cyclones exhausting to atmosphere created negative air pressure inside the facility, contributing to energy inefficiencies and cleanliness concerns. Additionally, a centrally located baling room required unnecessary material handling, as scrap had to travel longer distances before being stored and transported. Advanced Equipment Sales (AES) partnered with TAVO to design and install a custom scrap and dust handling system aligned with the facility’s expansion goals. The new system was strategically relocated adjacent to the loading docks, reducing internal scrap movement and improving overall material flow. A new dust collector eliminated negative pressure issues and enhanced plant cleanliness, while a dedicated baling room streamlined bale handling and staging. To further improve performance and aesthetics, AES installed AirShark ™ rotary separators beneath the roof, delivering high air-handling capacity in a compact footprint while eliminating the need for large, unsightly cyclones.
The Results
The upgraded scrap conveyance system now supports higher production volumes while improving plant safety, cleanliness, and energy efficiency. Exterior aesthetics were enhanced, material handling was simplified, and TAVO gained a scalable solution designed to support long-term operational growth.
CONTACT AES TO DISCUSS YOUR SCRAP COLLECTION NEEDS
AESALES.NET | 1-800-572-9998 | SALES @AESALES.NET
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