Engineering and Design Brochure ENGIE Fabricom 2022

Engineering and Design Services

Engineering Excellence

Engineering and Design

ENGIE Fabricom’s engineering and design business offers a full multidiscipline consultancy, design and project management service. Our dedicated team of experienced engineers are highly committed to delivering successful projects that meet our client’s objectives and requirements.

We have extensive experience and capabilities in delivering the following disciplines:

Process engineering and process safety

Mechanical and piping engineering

• Process engineering and process safety • Mechanical and piping engineering • Electrical engineering • Control and instrumentation engineering • Civil and structural engineering

Project management

Electrical engineering


Control and instrumentation engineering

Package engineering

• Package engineering • Project management

Civil and structural engineering

Working closely with our clients we carry out detailed and accurate engineering studies, based on their requirements, from feasibility and concept right through Front-End Engineering Design (FEED) to detailed design. The detailed design can be executed as a standalone engineering project or included as part of a complete solution bringing together expertise and capability from our procurement and construction teams. Whichever option is selected, the early involvement of our experienced construction personnel in the project process from the very onset ensures that constructibility is engineered into our designs, saving our clients both time and money.

Service Areas We Work In

Process Engineering and Process / Functional Safety ENGIE Fabricom has the process engineering capability and experience to support the multidiscipline execution of different project phases; concept studies, Front-End Engineering Design (FEED) and detailed engineering. Combining experience and vast industry knowledge, we provide a wide range of services across various sectors including petrochemical, oil and gas as well as power in both brownfield and greenfield scenarios. We are experts in:

• Hazardous area classification and assessment • HAZOP, LOPA leadership and review • Development of control philosophy and functional design specifications • Preparation of commissioning procedures to be used for safe commissioning of the plant

• Assisting clients to define project requirements and develop project statement of requirements • Process modelling and plant simulation with ASPEN • Process flowsheet and mass and energy balance development • Producing piping and instrumentation diagrams, taking into account safety, operability and commissioning requirements • Equipment specification and selection incorporating BAT (Best Available Technology) • Preliminary and detailed equipment sizing using both in-house and third party software and methods

Mechanical and Piping Engineering ENGIE Fabricom delivers high quality, mechanical and piping engineering design, utilising the latest surveying and design tools to produce accurate and cost-effective designs with a quick turnaround. We have highly skilled and experienced mechanical and piping engineers and designers with many years’ experience across various industries possessing extensive capabilities to deliver highly accurate feasibility studies and full detailed designs. This includes site investigatory work to assist in problem solving and fitness for service assessments. Our services include:

• Aged plant and asset life extension surveys • Specialist fault finding on equipment packages • Piping engineering and design to all codes and standards • Nozzle load calculations • Piping material and valve specifications • Tank, vessel and heat exchangers to engineering specifications for tank vessels and heat exchangers

• 3D surveys and processing using FARO Scanners and AutoCAD Recap • Production of 3D model with AutoCAD® plant 3D design suite • Piping specials datasheets • Stress analysis using Caesar II® • PER / PED assessment and compliance • Construction work packs

Electrical Engineering With a dedicated electrical division, ENGIE Fabricom delivers complete engineering solutions for all electrical studies and design. Not only do we have the capability for full and comprehensive design, our engineers are also experienced site engineers who can cover a multitude of aspects from fault finding to final commissioning. Our services include: • All aspects of power distribution and utilisation at low and high voltages (415V to 11kV) • Detailed design of earthing arrangements and lighting protection detail • Arc flash studies • Specification of systems, PLC’s, MCC’s and other electrical systems • Lighting studies and design • Commissioning documentations and assistance • Experience in self delivery

• Fault level and protection studies • Load studies and system design • DSEAR assessments • Creation of construction installation work packs and associated documentation

Control and Instrumentation Engineering ENGIE Fabricom has a long-standing reputation for the successful completion of minor and major instrumentation projects which have consistently outperformed customer expectations. We are highly experienced in operating in heavily regulated process industries and adhering to stringent operational and documentation requirements. Our instrumentation design and engineering team, which comprises of chartered engineers, have the experience and capability to seamlessly provide our clients with a complete solution from concept through to commissioning. Our services include: Instrumentation • Specification and design i.e. correct instrument for correct duty • Development of specifications in line with client’s standards and operational and maintenance objectives Control Systems • Fully integrated control system design utilising specialist systems integrators • Development of functional specifications and functional design specifications Package management

• Technical evaluation of clients’ preferred vendors • Technical authority to progress design deliverables • Final inspection and approval sign-off for delivered equipment Field Installation • In-house capability for all installation, testing and commissioning activities • Control and Interface layouts, bespoke control cabinet and equipment configuration • Hazardous area Installation and Inspection • Pre-calibration and calibration • Instrument piping and hook ups • Loop testing and functional checks

Engineering is the heart of every system we design, and we combine innovation with attention to detail, whilst remaining flexible and adaptable throughout any instrumentation project. As such, we deliver tailored cost effective solutions that fully meet our clients requirements.

Civil and Structural Engineering Offering comprehensive and integrated design and drafting services for industrial structures - across both greenfield and brownfield sites - ENGIE Fabricom’s civil and structural engineering team delivers first class services in this area.

Our services include: • Civil and structural design: superstructure and foundation solutions • Third party verification and checking of engineering design • Lifting studies to facilitate the installation of Pre- Assembled Modular units • Structural inspections and integrity assessments • Assessment and strengthening of existing structures and foundations • Site investigations • Site surveys including topographical and laser scanning

• Steelwork connection design • Steelwork fabrication detailing • Civil design, including roads and paving • Drainage study and design • Vehicle tracking: swept path analysis • Reinforced concrete detailing • Seismic design

State of the art integrated structural analysis, design, drafting and detailing packages are integral to the design process at ENGIE Fabricom enabling us to optimise engineering resources. All design work is carried out in accordance with applicable national design codes of practice together with any client specific standards and specifications. Our software packages include: • ROBOT structural analysis • Tekla Tedds – civil and structural calculations • IDEA StatiCa – connection design • Advance Steel - 3D steel modelling and detailing

Package Engineering With a competent and highly succesful team with many years experience across multiple sectors, we are experts in providing high quality package engineering and management services to meet our client’s requirements. We can provide the technical and management process required to achieve: • The procurement of items, equipment or a system, as a discrete and defined scope of supply • Successful integration of asset(s) or system(s), in a fully functioning state, into the wider plant

ENGIE Fabricom engineers and manages all relevant design requirements, such as materials of construction, equipment configurations, documentation and quality requirements, performance guarantees and testing. We use a well-established stage gate process to design, procure and deliver package equipment.

Our services include: • Defining and specifying package scope and requirements • Conducting vendor evaluation and bid analysis • Managing vendor post order and verifying detailed design • Providing vendor oversight during manufacturing phase and factory acceptance trials

• Ensuring efficient delivery to site within expected timelines • Delivering full quality assurance • Final inspection and approval for delivered equipment

Project Management Effective project management is at the heart of everything that we do and is the keystone to the successful delivery of all our clients’ projects. We have established over the years robust engineering standards, procedures and best practices and we pride ourselves on our right first time approach in everything we do. We enjoy working closely with our clients ensuring they are involved in design reviews and key decision making milestones to ensure our designs meet or exceed their expectations, ultimately saving our clients time and money. Our project management and control processes are easily adaptable to the level of project definition from concept design through to project completion. Adhering to ISO 9001 accredited processes ensures that the team can fully identify any potential issues from the very offset allowing us to maintain control on the delivery, timescales and costs of a project. We continue to invest in the development of our people, providing them with the most up to date training whilst ensuring that we stay up to date with the latest industry developments, adopting best practice at all times.

How We Work We embrace early engagement with our clients to understand their requirements and develop and integrate solutions with them. Our engineering team work collaboratively with our procurement and construction teams to ensure that constructability is engineered in from the earliest stages of concept and feasibility through to the detailed design phase of the project. Whilst working within our ISO 9001 accredited systems and processes we maintain a flexible approach such that the deliverables can be tailored to the specifications and needs of our client, ensuring economic and efficient project delivery. We seek to continuously improve our capabilities and performance through joint lessons learned reviews and by encouraging everyone to contribute ideas. Overseen by a continuous improvement steering group, new learning is disseminated throughout the organisation and built into our procedures and systems to capture evolving best practice. Construction Design Management ENGIE Fabricom has a proven track record in the implementation of the Construction Design Management Regulations 2015. Our engineering and construction divisions can execute the role of: • Designer • Principal Designer • Contractor • Principal Contractor

ENGIE Fabricom Deliverables (P - Preliminary)

Front End Engineering Design (FEED)

Detailed Design / Project Execution

Concept Study Feasibility Study

TIC Estimate (accuracy to be confirmed)





Description of scope of process work

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Design basis

Process flow diagrams (PFDs)

Mass / energy balance

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Piping and Instrument Diagrams (P&ID)

Equipment list

Process data sheets

Equipment specifications

Hazardous Area Classification (HAC)

Control and operating philosophy and cause and effect diagram Pressure relief and blowdown philosophy and calculation

Mechanical and Piping

General specifications

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Detailed specifications (inc. painting, insulation)

3D model and layout General arrangements Main pipe routes Piping layouts Pipe stress analysis

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Pipe supports

Mechanical equipment specifictions

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Consumer list (electrical load schedule) Electrical overall power distribution diagram

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System studies

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General specifications Single-line diagram

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Electrical overall power distribution diagram

Equipment layouts Cable routing layouts

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Cable schedule

Control and Instrumentation

General specification

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Instrument index

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Instrument data sheets Instrument specifications



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System architecture

Control system user requirement specifications Terminal and control room arrangement

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Instrument arrangement / plant layout Instrument hook ups (mounting details)

Cable block diagram

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Termination and loop diagrams

Civil and Structural

General civil and structural specifications Detailed civil and structural specifcations

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Plot plan

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General arrangement drawings

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Verification of existing structures and civils Design of foundations / piles / slabs

Design of pits / super structures

Design of roads and drainage and utilities

RC drawings and schedules

Civil and structural layout and construction drawings Structural loading diagram and foundation loads

Design of steelwork

Package Engineering

Define and specify package scope and requirements


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Vendor evaluation and bid analysis

Vendor management and vendor design verification

Vendor oversight and factory acceptance

Project Management

Project risk analysis


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Project execution strategy

Project plan

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Work breakdown structure and cost control

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Project organisation chart

Document control and approval procedure


Project / scope change procedure

Hand-over procedure (from construction to commissioning) Take-over procedure (from commissioning to operations)

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Progress / status reporting


UK Locations

Engineering and Project Office Origin Three Origin Way Europarc Grimsby North East Lincolnshire DN37 9TZ Tel: +44 (0)1469 576 411 Engineering and Project Office Prospect House 24 Ellerbeck Court

Engineering and Project Office S039 Office Saltend Chemical Park Saltend Lane Hull HU12 8DS Renewables Support Centre 1 North Road Middlesbrough TS2 1DE Tel: +44 (0)1642 717 500 Renewables Project Office and Facility Orbis Energy Wilde Street Lowestoft Suffolk NR32 1XH Tel: +44 (0)1502 563 368 Resource Direct Recruitment Limited

Stokesley TS9 5PT Tel: +44 (0)1642 717 500 Manufacturing and Construction Facility Middleplatt Road Immingham North East Lincolnshire DN40 1AL Tel: +44 (0)1469 367 012 Manufacturing and Construction Facility

Towergate House 20 Ellerbeck Court

Sotherby Road Middlesbrough TS3 8BS Tel: +44 (0)1642 220 541

Stokesley TS9 5PT Tel: +44 (0)1642 844 550

To discover more about what we can do for you, please visit our website: E: T: +44 (0)333 207 4411

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