Knowing that you need Fall Protection is often the easy part. Most of the time it's obvious. Knowing WHAT you need, and WHY you need it tends to complicate things. This guide is designed to break down into it's constituent elements the process of selecting effective Fall Protection.
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Raising The Standards Of Personal Fall Protection HORIZONTAL LIFELINE SYSTEMS
• Road & Bridge • Structural Steel • Concrete Construction • Commercial Construction • Infrastructure • Specialty Systems
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RELIANCE Horizontal Lifeline Systems
Reliance TunedCable™ Systems
Reliance Horizontal Lifeline Systems use TunedCable ™ technology. Cable tuning (or the use of high pre-tensioned cables) has been shown to significantly reduce fall arrest distances and line tensions during fall arrest. This is accomplished using a scientifically tuned HLL cable that reduces the input momentum of a falling weight and at the same time forces the cable to absorb the energy generated during a fall at a higher rate. This allows the design of systems with longer line lengths and lower final line tensions than previously thought possible. This also creates the need for fewer bypass supports to reduce line tension, thus lower overall system cost. TunedCable ™ technology permits: • Free spans up to 200’ (61m) without intermediate supports • Lower end loads, which means easier installations in more and different locations • Multiple end-anchor choices for every situation: rebar clamps, concrete beam straps, anchors, concrete inserts, weld-on lugs, bolt-on clamps, I-Beam clamps and more • A choice of stanchions to raise the lifeline above the walkway or with in-line clamps where overhead structure exists • All systems are available with bypass supports to reduce line tension and limit fall distances Reliance systems are engineered, and comply with all applicable OSHA and ANSI requirements and standards. They are supplied with complete documentation so they will meet the requirements for anchorage performance, design and component traceability for OHSA inspections - and at a reasonable price.
HIGHER STANDARDS IN FALL PROTECTION
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RELIANCE Horizontal Lifeline Systems
Common System Types
Road & Bridge: Reliance offers a variety of engineered horizontal lifeline systems that are specifically designed to address the fall protection hazards associated with the construction and maintenance of roadways and bridges. These systems use components that were developed to meet the standard requirements of road and bridge work environments, and have been thoroughly field tested on actual jobsites. Reliance Horizontal Lifeline Systems for Road and Bridge work share a common horizontal lifeline system, but use different anchor, stanchion, and other elements specific to the environment in which they are installed. Road & Bridge Anchorage Options : Looped Rebar, Nelson Stud, Structural Steel, Pour-In-Place Concrete Structural Steel: Structural steel systems are designed for installation on existing structures. By using off-the-shelf components, nearly any kind of structure can be accommodated. System height is 5’, 6’, or 7’ (1.5, 1.8, 2.1m) above the walking surface or can be configured to hang from above. System stabilization is maintained with tie-back cables or strong back struts when stanchions are utilized. On structures (piperacks) where clamping on the top flange of I- beams is not feasible, under slung clamps may be used. Structural Steel Anchorage Options : Clamp-On, Weld-On, Choker Strap, Overhead, Fireproof or Boxed Beam Concrete Anchorage Options : Bolt-In, Commercial Rebar, Drop-In Sleeve, Rebar Direct Connect, Embedded Currently, Reliance offers several off the shelf systems which effectively address most concrete construction applications. Since each project has unique challenges, custom fabrication of brackets and structural interfaces are available upon request. Concrete: Construction projects utilizing concrete foundations are among the most common in building sites worldwide. The nature of concrete construction projects presents a unique set of challenges for fall protection and horizontal lifeline setup and use. Reliance has extensive experience in this area, and offers a variety of systems and solutions for concrete const ruction projects. Specialty Systems: With our large selection of off-the-shelf components, most any structure may be fitted with a permanent or temporary Reliance horizontal lifeline. With the ability to “tune” our lifeline systems, Reliance can accommodate clearance and span geometries that our competitors have difficulty with.
Specialty System Options : Inverted ‘L’; StrongBack™
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RELIANCE Horizontal Lifeline Systems
Reliance Horizontal Lifeline Wizard
The Reliance Horizontal Lifeline Wizard is an exclusive online tool which utilizes empirical data derived from over 200 live tests, allowing qualified end-users to configure their systems according to their needs. Once the desired outputs are generated, a detailed engineering report and bill of materials are generated. The performance data and engineering report can be saved to individual profiles for future reference. By using our design Wizard at hll.relsafe.com you can instantly determine anticipated lifeline tension and minimum required clearance beneath the walking surface using five key factors: • Number of system users required • Total lifeline length • Number of intermediate supports • Type of deceleration device used • Elevation of lifeline above walking surface Since the calculations are almost instant, many design combinations may be viewed to obtain the best design for protection for your particular worksite. The program will automatically invalidate the system if it is not viable based on the entries. When a viable system is configured, the user can generate a bill of material based on the components required for the system designed.
Our skilled teamof engineersarealwaysaccessible and happy to answer questions and provide additional guidance for larger, more challenging projects. The unrivalled performance of the Skyline™ Horizontal Lifeline Systems, coupled with the personalized customer service and technical support from our engineering team, ensure the best protection that money can buy!
Utilizing your own exclusive profile and intuitive option menus, you can use the HLL System Calculator to configure your lifeline for optimum performance and proceed to the Wizard functions to select the components required for your application. The wizard allows you to export your custom bill of materials, complete with list pricing to either a PDF or an Excel worksheet for easy planning and documentation.
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RELIANCE SKYLINE ™ HORIZONTAL LIFELINE SYSTEMS
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Reliance Horizontal Systems
The Reliance Skyline™ Temporary Horizontal Lifeline System is unlike anything else available in today’s market. It is adaptable to virtually any construction environment and can be installed between fixed anchorages or as a free-standing system at elevations of five, six or seven feet. When we couple the elevation with the patented high-tension TunedCable™ technology, we achieve the shortest arrest distances possible, allowing these systems to be utilized in areas where clearance is limited and traditional, extensible systems are not viable. The Reliance Skyline™ Temporary Horizontal Lifeline System is the highest performing, most flexible system available, and the online Horizonal Lifeline Wizard makes system design and implementation simple. It is the perfect solution for providing a contiguous fall arrest anchorage for one to four users in steel erection, road and bridge construction or any other construction application where substantial structures are available. Free-spans of up to 200 feet are possible with sufficient clearance and all of the components are interchangeable, allowing these systems to be re-purposed for future projects. We have developed a broad range of stanchion bases allowing these systems to be adapted to virtually any substrate. Skyline™TemporaryHorizontal Lifeline
System Capability and Clearance Requirements
Reliance Skyline™ HLL - 120’ Free Span System, 4 Users A free-span of 120 feet with FOUR users using personal SRL’s requires only 13’8” of clearance below the walking-working surface and includes a 2’ safety factor.
Reliance Skyline™ HLL - 120’ Span, 1 Mid-Span Support, 4 Users A single 120 foot systemwith a mid-span support and FOUR users using personal SRL’s requires only 10’ 9” of clearance below the walking-working surface and still includes a 2’ safety factor!
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Reliance Horizontal Systems
Skyline™TemporaryHorizontal Lifeline Skyline™ HLL’s can be used in a variety of environments for temporary applications related to construction, turn-arounds, and areas requiring infrequent access. The core of the system is the Horizontal Lifeline Kit, which contains the actual lifeline components common to all Reliance Temporary Horizontal Lifeline Systems. Contact customer service for help on a Temporary Horizontal Lifeline that meets your needs. (Anchorage and cable lengths based on your system requirements)
SystemComponents
Patented In Line Energy Absorber REL6000-1
In Line Cable Clamp REL6050
Ratchet Strap REL6092
Bow Shackles (4 ea) REL6062-1 Cable REL6070 Standard lengths available Structural Anchorage Systems for use withTemporary Systems Ratchet Assembly REL6090
HLL Bypass Beam Clamp REL3091 Fits 4” - 16 5/8” width - 1/4” - 1 3/4” thick
HLL Anchorage Beam Clamp REL3093 Fits 4” - 16 5/8” width - 1/4” - 1 3/4” thick
HLL Double End Anchorage Beam Clamp REL3098 Fits 4” - 16 5/8” width - 1/4” - 1 3/4” thick
6’ Anchor Strap REL6095 6096-1 = 15’
Ratchet Strap Bypass Assembly REL6172
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Reliance Horizontal Systems
Free-standing systems can be affixed to virtually any structure when the stanchions are paired with the correct anchorage base. Stanchions come in 5’, 6’ and 7’ heights to ensure that the level of the anchorage is elevated sufficiently to reduce free-fall distances. Skyline™ Free-Standing Horizontal Lifeline Horizontal Lifeline End / Bypass Stanchions
Structural Steel Anchorage Bases
Bypass configuration is enabled by simply reversing the direction of the stanchion head.
Structural Steel Base Clamp REL6240
End/Bypass Stanchion REL6163 : 84” REL6178 : 72” REL6151 : 60”
Structural Steel Base REL6230
Structural Steel Base REL6231-1
Structural Steel Base REL6235
Adjustable Tieback Cable REL6077 1/2” - 6X19 (XX denotes length) Used to tension & support end stanchions
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Reliance Horizontal Systems
Reliance offers a variety of engineered horizontal lifeline systems that are specifically designed to address the fall protection hazards associated with the construction and maintenance of roadways, bridges, and concrete construction projects - which present a unique set of challenges for fall protection and horizontal lifeline setup and use. These systems use components that were developed to meet the standard requirements of their specific work environments, and have been thoroughly field tested on actual jobsites. Road & Bridge and Concrete-Specific systems share a common horizontal lifeline system, but use different anchorage bases, tiebacks, and other elements specific to the environment in which they are installed. Road & Bridge | Concrete SystemAnchorage Bases Skyline™ Free-Standing Horizontal Lifeline
Receiver Bracket for Looped Rebar HLL Systems REL6170 For use with standard 2” end/bypass stanchions. Patented design.
Concrete Beam Receiver Base (Upper & Lower Plate) REL6173 Two-piece system bolts to concrete beams and provides a receiver for sys- tem end and midpoint stanchions
Modular Rebar/Shear Stud HLL Bracket REL6263 Modular Rebar/Shear Stud HLL Bracket is used to connect HLL stanchions to appro- priately sized rebar or Nelson shear studs.
Rebar & Nelson Stud Tieback Bracket REL6202 Tieback bracket for Nelson Studs between 3/4” and 1-1/4” and rebar between #6 and #11
Nelson Stud Receiver Base REL6260 Clamps directly to Nelson studs
Modular Stanchion Receiver Base REL6262-1 Attaches to Nelson Studs with a diameter of 3/4” to 1-1/4” & rebar sizes #6 to #11
Adjustable StrongBack™ REL6141-1 Also available: Standard Length Narrow/Wide : 6140-1 (83.5”) Standard Length Narrow/Narrow : 6142-1 (82”) Wide : 6131-1 (99.5”) Narrow : 6132-1 (99.5”) *Products differ in anchor & stanchion compatibility
StrongBack™ installation allows
for horizontal lifeline installationwhen the use of tie back cables is
CableTiebackAssembly 1/2” , Adjustable 21’ Length REL6077 Galvanized Cable
not possible. StrongBacks ™ can also be utilizedwithweld on receivers, and allowgreater flexibility for leading edge access.
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HORIZONTAL LIFELINE SYSTEMS
Reliance Horizontal Systems
Reliance’s Commercial Rebar Systems are designed to be installed on columns, piers or beams where rebar has been left stubbed up or protruding from the structure. Exposed rebar may also be used to connect a Horizontal Lifeline System to a structure while installing or removing forms. Utilizing rebar-specific anchors and tie back anchor plates, system installation is simple and flexible. With our large selection of off the shelf components, almost any structure may be fitted with a permanent or temporary Reliance horizontal lifeline. With the ability to “tune” our lifeline systems, Reliance can accommodate clearance and span geometries that our competitors have difficulty with . Rebar Anchorage Bases | Specialty Bases Skyline™ Free-Standing Horizontal Lifeline
PVC Drop-In Sleeve for Stanchion REL6181 Cast in place in concrete and provides a receiver for end & midpoint stanchions
Rebar Anchor Assembly REL6203 For rebar sizes #6 to #11
RebarTiebackAnchor Plate REL6200 For rebar sizes#6 to#11. Part #’s vary by size
Rebar Anchor Assembly REL3088-011: #6-#11 Rebar REL3088-014: #12-#41 Rebar
Rebar Anchor Stanchion Head Assembly REL6210-21 : Silver for 72” Stanchion REL6220-21 : Black for 84” Stanchion
Adjustable Tieback Cable REL6077 1/2” - 6X19 (XX denotes length) Used to tension & support end stanchions
Rebar Anchor LugPlate for ConcreteConstruction REL3083-12 8” X 8” single lug bolt-down anchor plate for tie back in concrete 3084-1: Bypass Plate 6185-10: End Stanchion Receiver Plate
60”, 72”, 84” Concrete Rebar Stanchions Commercial Rebar Stanchion Tube, 60”, 72”, 84”
REL6200-23 : Gold Color - 60” REL6210-23 : Silver Color - 72” REL6220-23 : Black Color - 84”
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HORIZONTAL LIFELINE SYSTEMS
Reliance Horizontal Systems
Skyline™ Permanent Horizontal Lifelines are ideal for environments where a permanent form of fall protection anchorage is consistently required. Systems are typically installed overhead, and provide users with the mobility necessary to perform their job. These systems utilize the 6300 Horizontal Lifeline, which contains no textile elements and is designed to withstand the harshest of environments. End anchors are designed for permanent installation, and custom anchors can be designed to accommodate specific instances as required. Skyline™ Permanent Horizontal Lifeline
6300 SystemComponents
Bow Shackle (1 ea) REL6066
Bow Shackles (2 ea) REL6062-1
In Line Energy Absorber REL6000-1
Rigging Screw REL6021
3/8” Wire Rope Combo Clamp REL6055 3/8” Wire Rope Clip REL6082 Structural Anchorage Systems for use with Permanent Systems Cable REL6070 Standard lengths available
Weld-On Anchorage Lugs REL6158 : Single Hole Galvanized REL6160 : Single Hole Stainless REL6161 : Double Hole Galvanized REL6162 : Double Hole Stainless
Weld-On Receiver REL6154 This is an economical alternative to beam clamps
Weld-On Bypass Bracket REL6167 This is an economical alternative to additional stanchions with pass-thrus
Bolt Down Stanchion Receiver for
Concrete REL6185
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