Cleanroom Modular/Take Off-Site Solution
Confidential Client – France & Singapore
Off Site Sub-Assemblies
• Design - Standardised, Repeatable, Agile & Flexible – Future proofing and repurposing • Reduction in Design Costs • Cost estimates reliability • Reduced Technical risks of the product approval process • Cycle time reduction – faster start up of facilities • Clean manufacturing environment – Closed Process
Our Approach • Standardised design of Ceiling Modules & Partition Skids • FAT, Factory assembled modules • Modules based on • Flat pack ceiling modules c/w integrated services • Skid mounted partitions c/w Utility plates, Safe change & ducting
• Standardised CR-RCU (1.6m3/s) • Manufacturing / subassembly • Construction Sequencing • Delivery Capability • Procurement Strategies
Pre-Assembled Ceiling Modules
Pre-Assembled Ceiling Modules
• Module size 5m x 2.1m • Aluminium honeycomb 60mm thick panels • Preinstalled Lights and small services • Openings formed for Terminal HEPA housings • Pre-assembled Ceiling Mounted Utility Panel • Uni directional Grid for Cable Management
Preinstalled Services
• Lights and small electrical services installed with flying lead and plugs • Cables brought to ceiling grid • Plug & Play cable looms supplied to connect services
Pre-Assembled Partition Skid Modules
• 200mm infill Service Mullion positioned between each partition skid
200
Partition Skid Assembly
Factory Assembled modules
• Stainless Steel Skid Assemblies • Complete with Safe Change Unit • Ducting • Stainless Steel Utility Plates
HVAC Airflow Concept
• Standard CR-RCU Concept • Repeated Design • Integrated Controls on all HVAC Equipment
HVAC Equipment
• Offsite FAT for all HVAC Equipment • Technically Compliant solutions • Key Vendors
• JCI – CR-RCU • Trox CAV/VAV • Camfil – Safe Change & Terminal Housings
CR-RCU’s
Key Features: • Integrated factory tested Control System Fan options to achieved A+ Rating (Interchangeable for future) • Integrated CAV & VAV’s • Standard Frame Size • Common Components to all units • Full Fresh and Re-Circ Versions • Minimal on site install and commissioning
Ductwork Assembly
Push Fit Ductwork Connections • Fittings and ducts are manufactured from zinc coated sheet metal • Other material than galvanised can also be supplied, for example • Stainless steel • Aluminium • Plastic Coated Products • Aluzink Corrosive category Sheet metal material
C3 C4
Galvanized steel sheet metal Z 275
Aluminium sheet metal Plastic HB-polyester coated galvanised steel sheet metal Plastic epoxi+PE-painted galvanized steel sheet metal Aluzink sheet metal AZ 185
C5
Stainless steel sheet metal
Module Assembly - Electrical
• All electrical containment integrated with docking station • Home run cable to go from individual modules to dedicated distribution board with plug and play connections • Pre Tested cabling to reduce on site commissioning and testing time • Complete flexibility for alterations with
Tempered CHW
CHW skid & distribution • Package unit is mounted on a fabricated stainless steel support base with interconnecting pipework • Power supply is typically 400V, 3 phase, 50Hz, 10 Amp • Skid fully 3D modelled available for BIM requirements. • Fully assembled and tested off site (FAT) and ready to install • Integrated dosing pot, expansion vessel, fill sets, heat meters, duty/standby pumps • Control panel, featuring touch screen with access to all system parameters and energy data. Remote access and retransmission possible • Piped distribution loop connects to CR-RCU’s, providing sensible cooling for the dry coil concept. Controlled locally at CR-RCU
Construction Sequencing
• Link below to Construction Sequencing & Assembly Video
https://youtu.be/4SlmjGxEsLM
Delivery Strategy -
• Integra is a single source work package in which we take responsibility for design and construction of the project and manage the safety, cost, schedule and quality of the works and ultimately the performance of the cleanroom under one contract.
• We take ownership of the solution and guarantee the following performance criteria;
• Particulate
• Humidity • Containment • Illumination
concentration • Room pressurisation • Temperature
• Our experienced cleanroom designers and engineers work with the customer from initial concept through to detailed design, dealing with any unique site factors and complexities and provide robust solutions that meet both local codes and regulatory requirements.
Procurement Strategy
How will the customer procure the project?
• Fast track project • Single source Integrated Cleanroom - Design heavy & front end loaded • Design localisation of standard designs & vendors to
comply with local regulations • Early engagement preferable • Early commitment from customer
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