MCS - VITCAS-Refractories-and-High-Temperature-Insulations-…

STANDARD DENSE CASTABLES & GUNNING MIXES

VITCAST 1550 STD & GUN MIX

VITCAST 1600STD & GUN MIX

Bauxite based, dense, hydraulically bonded castable which has a high strength and abrasion resistance for temperatures up to 1550 O C. Examples of Applications: Used in a range of applications in iron and steel, foundries and boilers in vulnerable areas such as doors, sills and lintels, where strength and abrasion resistance is important.

Chamotte based castable refractory with low iron content for use at temperatures up to 1600 O C in direct contact with flame in oxidising or reducing atmospheres. Examples of Applications: Used in burner quarls, for lining repairs as a patch material and for making panels in incinerators.

T ECHNICAL D ATA Grade Bond Type Application Technique Quantity required per m 3 Grain Size Yield per 1000 kg

1600STD-GM Hydro ceramic

1600STD Hydro ceramic Vibration casting 2200 kg

1600STD-F Hydro ceramic Vibration casting 2200 kg

1550STD-GM Hydro ceramic

1550STD Hydro ceramic Vibration casting 2650 kg

Gunning 2690 kg <5mm 0.413m 3

Gunning 2320 kg <5mm 0.49m 3

2.25-2.75 9-11 1550°C /2820°F

2.25-2.75 9-11 1600°C /2900°F

2.5-3.5 10-14 1600°C /2900°F

Water addition litres per 25 kg Water addition % per 25 kg Maximum service temperature Chemical Analysis (%) Al 2 O 3

1550°C /2820°F

1600°C /2900°F

75.5 10.0

77.5 8.0 6.0 4.0 <1.0 3.2

48.5 44.0 3.6 <1.2 - <1.3 <0.3 <0.3 <0.5 2160

48.5 43.0 5.0 <1.2 - 1.3 <0.4 <0.3 <0.5 2150

47.5 44.0

SiO 2 CaO

6.0 3.5 - 3.3

4.8 1.3 - 1.4

Fe 2 O 3 Cr 2 O 3

TiO 2 MgO Na 2 O K 2 O Bulk Density (kg/m 3 ) Dried at 110°C

<0.5 <0.3 <0.5 2500 -3.0%

<0.5 <0.5 <0.5 2600 -1.0%

<0.4 <0.4 <0.8 2025

Permanent Linear Change After firing for 3 hours at 1400°C Permanent Linear Change After firing for 3 hours at 1600°C Thermal Conductivity (w/mk)

Nil

-0.3%

-1.5%

1.50 1.52 1.55

1.52 1.55 1.58

400°C 600°C 800°C 1000°C Cold Crushing Strength (MN/m 2 )

1.17 1.20 1.22

1.26 1.30 1.32

1.25 1.28 1.31

50

24 70

50

45

30 50

Dried at 110°C Fired at 1400°C Fired at 1600°C

80

90

80

PACK Bag

SIZE 25 kg

ON PALLET 40

WEIGHT 1000 kg

PALLET SIZE (mm) 1200 x 1000 x 700

Note: The information only shows the most relevant product grades. This is not an exhaustive list of all the products which are available.

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