MCS - VITCAS-Refractories-and-High-Temperature-Insulations-…

INSULATION CASTABLES & GUNNING MIXES

VITCAST 1300INS & GUN MIX

VITCAST 1400INS & GUN MIX

Medium weight insulation castable which has high strength combined with low density and good insulation properties. Used for kiln floors, soaking pit side walls, sub hearths in higher temperature applications, cooler zones and flues /stacks where abrasion resistance is required as well as insulation.

Medium weight insulation castable with lower iron content and higher working temperature. Can be used in the centre of lids and doors where the perimeter is cast in a high strength material.

T ECHNICAL D ATA Grade Bond Type Application Technique Quantity required per m 3 Grain Size Yield per 1000 kg

1300INS-GM Hydro ceramic

1300INS-V Hydro ceramic Vibration casting 1700 kg

1300INS-H Hydro ceramic Hand tamping 1300 kg

1400 INS-GM Hydro ceramic

1400 INS-V Hydro ceramic Vibration casting 1700 kg

1400 INS-H Hydro ceramic Hand tamping 1300 kg

Gunning 2000 kg <5mm 0.500m 3

Gunning 1900 kg <5mm 0.525m 3

3.75-4.25 14-17 1300°C /2370°F

3.75-4.25 14-17 1300°C /2370°F

4.25-4.75 17-19 1400°C /2550°

4.25-4.75 17-19 1400°C /2550°

Water addition litres per 25 kg Water addition % per 25 kg Maximum service temperature Chemical Analysis (%) Al 2 O 3

1300°C /2370°F

1400°C /2550°

35.0 43.5

35.0 43.5

41.0 38.0 10.0 6.5 - <2.0 <1.0 <0.5 <2.0 1850

42.0 38.5

42.0 38.5

41.0 39.0 10.6 6.5 - <2.0 <1.5 <0.5 <0.2 1750

SiO 2 CaO

9.3 6.0 -

9.3 6.0 -

9.5 6.0 -

9.5 6.1 -

Fe 2 O 3 Cr 2 O 3 TiO 2 MgO Na 2 O K 2 O

<2.0 <1.0 <0.5 <2.0 1700

<2.0 <1.0 <0.5 <2.0 1240

<1.8 <1.0 <0.3 <1.5 1700

<1.8 <1.0 <0.3 <1.5 1280

Bulk Density (kg/m 3 ) Dried at 110°C Permanent Linear Change After firing for 3 hours at 1200°C Thermal Conductivity (w/mk) 400°C 600°C 800°C 1000°C Cold Crushing Strength (MN/m 2 )

-0.3%

-0.3%

-0.6%

0.2%

-0.2%

-0.5%

0.63 0.64 0.66

0.38 0.40 0.42

0.63 0.64 0.66

0.63 0.64 0.66

0.38 0.40 0.42

0.63 0.64 0.66

40 25

10 7

35 25

40 25

10 8

40 30

Dried at 110 °C Fired at 1200 °C

PACK Bag

SIZE 25 kg

ON PALLET 40

WEIGHT 1000 kg

PALLET SIZE (mm) 1200 x 1000 x 900

Note: The information only shows the most relevant product grades. This is not an exhaustive list of all the products which are available.

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