QUALITY
Learning Objectives By attending this seminar, you will be able to identify and explain: • Inspection frequency plan terminology • Training requirements • Inspection frequency requirements • Inspection frequency process • Control types • Required documentation • Example plans Who Should Attend This course is intended, as stated in AS13002, to meet require- ments for personnel developing, qualifying and Implementing Inspection Frequency Plans where characteristics are not 100% inspected. Topical Outline DAY ONE • Introduction −− Scope & purpose of the AS13002 Standard • Quality control methods −− Measurement system analysis (MSA) −− Inspection plans −− Characteristics −− Statistical process control −− Sampling plans −− AS9100:2016 Rev. D requirements for release of products and services • AS9102 aerospace first article inspection requirements −− Requirements −− First article inspection planning −− Nonconformance handling −− Evaluation activities DAY TWO • Process flow to implement inspection frequency requirements −− Process flow −− Pre-requisites −− Define characteristics and controls • Statistical process control −− Requirements for sampling of variable data −− Major characteristics −− Minor features −− Reduced inspection of variables • Software numerical control • Die/mold and form tool control • Die/mold and form tool control - complex structural castings • Process parameter control −− Prepare data pack −− Partial/full FAI −− Documentation −− Characteristics accountability −− Record results
−− Review Problem Statement with Customer −− Use of Problem Solving Template / Case Study Exercise • D3 Develop Containment Actions / Create Robust Interim Containment Action Plan (ICA) −− Confirm feasibility of ICA and Review with Customer −− Implement ICA Plan with Read Across −− Govern ICA Plan Implementation and Maintain Records −− Verify ICA Effectiveness −− Use of Problem Solving Template / Case Study Exercise • D4 Identify and Verify Root Causes - Investigation Facilitation −− Data Collection using Toolkit −− Data Analysis using Toolkit −− Identify Potential Root Causes of Problem, Escape and QMS −− Verify Root Causes of Escape, Problem and QMS −− Use of Problem Solving Template / Case Study Exercise DAY TWO • D5 Identify Corrective Action / Identify Permanent Corrective Actions (PCAs) for all Root Causes −− Include Poke Yoke, Standard Operations, Human Factors, Technology Solutions, +++ −− Consider Wider Impact, Risks and Read Across of PCAs −− Verify PCAs Address Entire Problem, Escape and QMS −− Use of Problem Solving Template / Case Study Exercise • D6 Implement Corrective Action / Create Prioritized, Resourced PCA Implementation Plan
−− Implement and Govern PCA Plan to Completion −− Verify Effectiveness of PCAs to eliminate recurrence −− Controlled Removal of Containment Measures
Instructor: Fee: $1415
Suzanne Hill
1.3 CEUs
URL:
sae.org/learn/content/c1862/
AS13002: Qualifying an Alternate Inspection Frequency Plan 2 Days | Classroom Seminar I.D.# C1877
AS13002 defines the process for qualifying an Alternate Inspection Frequency Plan for suppliers within the aero-engine sector. This two-day course will provide common requirements for developing and qualifying an alternate inspection plan, other than 100% inspection of all features. This course is designed to cover the basic elements of the process to be applied to design characteristics (as defined in AS9102), and parts or inspection processes as defined by the purchaser. Beginning with documentation requisites, it will also cover characteristics and controls definition, data pack preparation, purchaser evaluation and approval, planning execution and monitoring, reaction planning, change control and control types.
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