MATERIALS AND MANUFACTURING
• Role of AM in End-Use Manufacturing • Other Applications of AM • AM Application Review • Part Complexity • Functional Complexity • Part Integration • Mass Customization • Design Consideration Review • Selecting an AM Process
• Material Extrusion: Materials and Hazards • Directed Energy Deposition • Directed Energy Deposition: Materials and Applications • Material Jetting • Binder Jetting • Powder Bed Fusion • Powder Bed Fusion: Methods and Applications • Vat Photopolymerization • Sheet Lamination • Summary Learning Objectives • Define additive manufacturing • Describe material extrusion systems • Describe the hazards associated with materials used in material extrusion • Describe directed energy deposition systems • Describe directed energy deposition materials and applications • Describe material jetting systems • Describe binder jetting systems • Describe powder bed fusion systems • Describe select laser sintering and directed metal laser sintering • Describe vat photopolymerzation systems • Describe sheet lamination systems Design for Additive Manufacturing This course discusses how to conceptualize and create a part design for an additive manufacturing (AM) process. DFAM provides engineers with an incredible degree of freedom. AM processes are capable of creating prototypes or parts with increased complexity, functionality, and integration. AM also allows for other unique manufacturing opportunities, such as mass customization. Though there are some design limitations with DFAM, such as part size and material choice, the process is mainly characterized by the opportunities it provides engineers. After taking this course, users will understand key DFAM concepts, such as functional complexity and hierarchical complexity, the basics of AM production processes, and how DFAM concepts related to basic AM production.
• Machine Setup • CAD Modeling • Design Tools • Reverse Engineering • STL File • Support Structures
• Part Orientation • Post-Processing • Final Review Learning Objectives • Describe additive manufacturing and basic design considerations for additive manufacturing • Describe advantages of AM • Describe disadvantages of AM • Describe the various AM processes • Describe the process of designing a part for manufacturing • Describe considerations for designing a part using traditional manufacturing • Describe important considerations for designing for additive manufacturing • Describe rapid prototyping • Describe the use of AM in end-use manufacturing • Describe other applications of AM processes • Describe part complexity as it relates to AM • Describe functional complexity as it relates to AM • Describe part integration as it relates to AM • Describe mass customization as it relates to AM • Describe important considerations in selecting an AM process • Describe how to set up a machine for an AM operation • Describe CAD modeling for AM • Describe the design tools used in AM processes • Describe how to reverse engineer a part for an AM process • Describe the STL file used in AM • Describe support structures and their role in AM processes • Describe part orientation • Describe post-processing as it relates to AM processes
Topical Outline • Introduction to Design for Additive Manufacturing • Advantages of AM • Disadvantages of AM • AM Processes • Manufacturing Design
• Designing for Traditional Manufacturing • Designing for Additive Manufacturing
• AM Basics Review • Rapid Prototyping
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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning | Email us at Corplearn@sae.org
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