ENGIE Fabricom Construction Brochure

Construction Services

Creating a Vision

Welcome

ENGIE Fabricom combines the talent of its people with its experience of engineering and construction to provide innovative solutions across a variety of markets. Our core values of professionalism, integrity, trust, team spirit and caring are at the heart of our business, ensuring the whole team aim to be their clients’ partner of choice.

Caring

Team Spirit

Professionalism Integrity

Trust

HSEQ

ENGIE Fabricom is committed to the highest Health, Safety, Environmental and Quality (HSEQ) standards and performance, and we are proud of our exceptional HSEQ record which we have maintained over many years through our proactive culture and embedded continuous improvement processes.

As a Company we strive to achieve class-leading standards for onsite quality and safety and work pro- actively with all of our clients and sub-contractors to implement the highest possible standards on all of our project sites and in our facilities. Our Integrated Management System is fully certified to the following standards:

Our safety systems have been developed over many years, providing a comprehensive framework for the implementation of safe systems of work for all our activities, clearly specifying the safety responsibilities of all levels of employees within the business. Embedded within the Integrated Management System are processes for establishing and verifying the competency of employees and the competency of any organisation used on a sub-contractor basis. ENGIE Fabricom undertakes ongoing reviews to ensure both training and competence of all employees is maintained and up to date.

ISO 45001:2018

ISO 14001:2015

ISO 9001:2015

Construction

In today’s ever-changing landscape of construction projects throughout the UK, ENGIE Fabricom has the innovative resources which offer a full suite of mechanical and EC&I services.

Our established project management organisation can help shape and optimise your project requirements by utilising innovative technologies to deliver execution methodologies which provide cost effective solutions, creating long-term, high-value service for our customers. Our regional facilities provide a responsive and competent service in successfully delivering small to large projects forming long-term client relations and an impeccable level of service. We also have extensive experience in the design, manufacture, installation and commissioning of complex pipework and piping systems for both greenfield and brownfield industries. Our products are rigorously built in accordance to ISO 9001 quality systems and industrial standards which utilise a vast variety of materials including: • Carbon / stainless steels • Duplex / super duplex

Our Services: • Client consultancy which helps shape and define efficient and cost-effective delivery methods • Manufacture of pre-assembled units, structures and process piping systems • Procurement of bespoke project deliverables • Preservation and installation of plant, equipment and pressure vessels • Structural steel assemblies and pipe support systems • Electrical and instrumentation to highly regulated specifications • Final testing and commissioning activities Our Supplier Management Services: • NDT services including radiography, MPI, DPI, UT, phased array • Surface coatings including paint systems, hot dip galvanising and protective wrapping • Pre heat and post weld heat treatment • Fire protection and thermal insulation • Heavy cranage, haulage / transport services • Temporary access requirements

• Hastelloy • Aluminum

• Inconel, monel and other cupro nickel alloys • ABS, PVC, GRP, GRE, polypropylene plastics

We offer and deliver an unparalleled level of service which includes a diverse set of project portfolios and covers a range of industry sectors, all underpinned by our quality workmanship, internal processes and long established reputation.

Project

Sector

Project Type Major Project Major Project

New Gasification Plant

Energy from Waste

Propane Storage

Downstream Oil and Gas

Spray Drier Installation

Food Industry

Expansion Project

Process and Utilities Module

Upstream Oil and Gas

Major Project

Used Cooking Oil Expansion Low Carbon Fuel - Petrochemical

Major Project Turnaround

PET Plant Upgrade

Petrochemical

Turnaround

Quality Management

Governance A clear definition of our aims and objectives and how we intend to realise them in line with our customer’s needs. Dynamic Management The implementation of systems to assure our endeavours remain on target. Culture The ethos of joint ENGIE Fabricom and customer advancement, through lessons learned and customer satisfaction, resulting in a reputation for being the “go to” engineering service provider in our sector. ENGIE Fabricom constantly strives to exceed their customers’ expectations regarding time, cost and quality by having a robust Quality Management System (QMS) in place. Our collaborative approach to understanding our customer’s needs is key to mutually beneficial partnerships and we commit to delivering our products and services with joint continuous improvement at the heart of everything we do. Our pledge to quality is demonstrated by our planning for success in the following three key disciplines:

We see the management of quality as protection against risk, a means by which we can increase efficiency and, most importantly, adapt to our ever-changing customer’s needs.

The Competency Framework • Use of industry specific knowledge to ensure effective implementation of governance, assurance and continuous improvement • Operational frameworks, policies and procedures which meet or exceed stakeholder requirements • Effective procedural assurance to deliver customer requirements in a mutually beneficial environment

Core codes and standards of our client base: • ASME B31.1 - 2020 Power Piping • ASME B31.3 – 2018 Process Piping

• ASME IX. – 2019 Welding, Brazing, and Fusing Qualifications • BS EN 13480-1:2017+A1:2019 Metallic Industrial Piping. General • BS EN 15614-1:2017+a1:2019 Specification and Qualification of Welding Procedures for Metallic Materials - Welding Procedure Test - Part 1 • BS EN ISO 9606-1:2017 Qualification Testing of Welders. Fusion Welding. Steels

Electrical Control and Instrumentation

ENGIE Fabricom delivers Electrical, Controls and Instrumentation (EC&I) services throughout the UK. Through our fully integrated services, we design, construct and deliver complete projects and provide maintenance services to companies within various industry sectors.

With our proven expertise, extensive supply chain and commitment to Health & Safety, we are ideally placed to provide a complete EC&I service. Our EC&I construction services deliver complex and critical solutions, adding to our full suite of mechanical services to provide our customers with a complete delivery service. This combined mechanical and electrical capability harnesses many project advantages and synergies. We offer complete project solutions by delivering full ME&I packages of work which covers full project

We are able to not only provide a fully combined package, but can provide various disciplines to offer a service tailored to specific client requirements. We have built strong partnerships with customers working in highly regulated environments including: • Oil and Gas

• Petrochemical • Pharmaceutical • Offshore Wind Farms • Mineral Mining and Processing

lifecycles and includes: • Conceptual FEED • Detailed design • Procurement • Installation • Testing • Commissioning

• Energy from Waste. • Food and Beverage

All installations are carried out in compliance with CDM, HSE and in keeping with BS7671 – requirements for Electrical Installations (IET Wiring Regulations) and BS6739 – Code of Practice for Instrumentation in Control Systems. Testing and inspection personnel are certified to a minimum City & Guilds 2391 - and all work carried out within hazardous explosive atmospheres is done in line with the ATEX directive, utilising CompEx certified personnel. Our services include: • High and low voltage distribution systems and substations • Bulk cable and containment installation • Lighting and small power • Instrumentation and control installation and maintenance • Fibre optic and communication equipment • Fire and gas systems • Trace heating and cathodic protection • E&I PAU / PAR installations • E&I maintenance and commissioning • Inspection and testing • Hazardous area installation, inspection and reporting • Maintenance services

Maintenance Provisions

Today we supply our clients with both maintenance provisions and turnarounds which provide optimised delivery and operation of their site assets, ENGIE Fabricom has a proud heritage of providing a bespoke service which is tailored to meet your current needs. We have a proven track record throughout the UK of successfully delivering maintenance and turnaround events which include a variety of industry sectors. Our maintenance provision services include: • Mechanical • Electrical • Instrumentation • Pipework We offer and are proficient in providing 24-hour support by implementing optimised shift patterns, which not only include our core resources, but also encompass the requirements of multidiscipline supply chains. We have developed processes to not only deliver scheduled maintenance but also unforeseen breakdown events. Our number one priority is to deliver high levels of service and be able to offer this by utilising our established core team of labour who are adaptable and fully committed to meeting our client’s needs. • Structural Steel • Craneage • Procurement and Supply Chain

Areas where we have carried out maintenance provision services include: • Refineries • Petrochemical Plants • Biomass Power Stations • Air Separation Units

Replacement Aluminium Recovery Heat Exchanger

Turnaround Events

We have over 30 years’ experience in delivering successful multidiscipline turnaround events, either selected as the principal contractor role or main contractor role, our success is attributed to ensuring every small detail is sufficiently planned and execution strategies are detailed and developed. To accomplish this, our scheme of examinations which include defect maintenance, codal inspections, routine maintenance and projects are each developed to ensure a level 4 schedule is fully integrated. A detailed work list is categorised and assigned to an engineer, each engineer then collaborates with client

representatives in developing the following set of documents: Individual Job Cards - each are developed in the field and include: • Location • Work to be undertaken • Sequence of each activity • HSEQ considerations • Any associated activities • Materials • Durations and subcontractor activities

To support the above activities a CDM file and QA documentation is compiled to provide accurate project records which are collated and handed over after each event. All quality dossiers can then be archived and used for future events of a similar nature.

Modular Build

The dedicated module yard and associated laydown area is configured to maximise the efficiency of both our own staff and that of our customers by promoting multi-disciplined interfaces at the workface. Capitalising on our decades of experience in modular steelwork fabrication, whilst drawing upon new and improved methods for setting out and scanning using Total Station Theodolites (TST), we are able to deliver fully dressed Pre Assembled Units / Racks (PAU / PAR) with an improved degree of accuracy thus ensuring tie-in point coordinates are “right first time”. Continuous improvements and lessons learned have furnished the Company with numerous adaptable temporary stooling methods allowing for increased Self-Propelled Modular Transporter (SPMT) access and egress by contract lift specialists.

• Separate set down area for contractor’s village independent of the facility’s main workshops • Floodlit and fully serviced by 110 V and 415 V power supplies • Trial assembly, Factory Acceptance Testing (FAT), disinvestment and preparation for shipping • Vessel dressing • Dedicated laydown areas for subcontractors i.e. scaffold, fire proofing, EC&I etc. • Adaptive perimeter gating and fencing to facilitate oversized vehicular load access and egress • Articulated wagon unloading stations within built provision for fall arrest protection Module yard capabilities (include but are not limited to): • • • •

• Serviceable by mobile cranes, Mobile Elevated Work Platforms (MEWPs), all- terrain and side loader fork trucks • Access to deep water port via ENGIE Fabricom’s owned bridge crossing from module yard to Immingham port mitigating the risk of using public roads Modular construction services:

Pre-Assembled Units / Racks (PAU / PAR)

Dressed Vessels (DRV)

Skid units

Trial assembly and dis-assembly for transportation

“Again, a very safe and professional operation, with excellent communication by all of ENGIE Fabricom’s team - well done”

Commissioning

ENGIE Fabricom offers our clients’ commissioning management and execution as part of our service. Our commissioning team provides a complete service from factory to steady state operation. The smooth transition from construction through to commissioning is provided using our in-house completions system. This provides a history of inspection and testing of each tag at both the construction and the commissioning phase. Overall Project Completion Steps and Certification

Pre-Comm Function Testing Site Acceptance Testing

Factory Acceptance Testing

Verification of Mechanical Completion

Commissioning Reliability Testing

Start-Up Performance Testing

Steady State Operations

“A” Check Sheets System Completion Certificates Mechanical Completion Certificate

“B Check Sheets SAT

Ready for Start-Up Certificate

Systems Acceptance Certificate Performance Testing Certificate

Inspection Release Note FAT Certificate

Turn Over Certificate

(Hydrocarbon) Ready for Use Certificate (Utilities)

Certificate Ready for Commissioning Certificate

The engagement of the commissioning manager will be from the onset to support our engineering design with modelling. Our construction teams will then be supported to ensure installation is consistent with any commissioning requirements and at advanced stages of a build, ensure engineers and technicians prepare all test plans and commissioning procedures ready for mechanical completion. Early identification of these commissioning systems is highly beneficial to the success of the project. The dynamic testing of equipment will be checked by commissioning technicians using the “B” check sheets. When dynamic testing is complete the commissioning engineers will commence simulation checks using the commissioning test plans and the facility will then be started-up, system by system.

ENGIE Fabricom’s Construction Capabilities

Modular Construction Services (PAU / PAR)

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Structural Steelwork (EXC1, 2 & 3 to BS EN 1090)

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Quality Piping Systems (PED)

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Quality Management Systems (QMS)

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Planned Preservation and Maintenance (PPM)

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Turnaround Events

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Full Material Traceability

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Pneumatic and Hydrostatic Pressure Testing

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Principle Contractor and CDM Coordinator

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Transport and Logistics

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PUWER Compliant Storage

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LOLER Compliant Storage

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In-house Portable Appliance Testing (PAT)

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Electrical Installation to BS7671

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Instrumentation to BS6739

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Compex Certified Personnel

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Hazardous Area Inspections

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Fibre Optic and Communication Equipment

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Lighting and Small Power

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Trace Heating and Cathodic Protection

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High and Low Voltage Distribution Systems

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UK Locations

Engineering and Project Office Origin Three Origin Way Europarc Grimsby North East Lincolnshire DN37 9TZ Tel: +44 (0)1469 576 411 Engineering and Project Office Prospect House 24 Ellerbeck Court

Engineering and Project Office S039 Office Saltend Chemical Park Saltend Lane Hull HU12 8DS Renewables Support Centre 1 North Road Middlesbrough TS2 1DE Tel: +44 (0)1642 717 500 Renewables Project Office and Facility Orbis Energy Wilde Street Lowestoft Suffolk NR32 1XH Tel: +44 (0)1502 563 368 Resource Direct Recruitment Limited Prospect House 24 Ellerbeck Court

Stokesley TS9 5PT Tel: +44 (0)1642 717 500 Manufacturing and Construction Facility Kings Road Immingham North East Lincolnshire DN40 2DW Tel: +44 (0)1469 564 777 Manufacturing and Construction Facility

Sotherby Road Middlesbrough TS3 8BS Tel: +44 (0)1642 220 541

Stokesley TS9 5PT Tel: +44 (0)1642 844 550

To discover more about what we can do for you, please visit our website: engie-fabricom.co.uk E: info.fabricom.uk@engie.com T: +44 (0)333 207 4411

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