Commander C combines efficiency and reliability to offer optimum performance for a wide range of applications.
COMMANDER C AC DRIVES, GENERAL PURPOSE FLEXIBILITY FOR COUNTLESS APPLICATIONS
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THE 6TH GENERATION OF EXCELLENCE IN MOTOR CONTROL
COMMANDER C 0.25 kW to 132 kW (0.33 hp to 200 hp)
Linear V to F, Square V to F, Dynamic V to F, Set Point V to F, Stator Resistance Compensation, RFC-A (enhanced open-loop performance)
Commander C combines efficiency and reliability to offer optimum performance for a wide range of applications. With 9 frame sizes, it covers powers from 0.25 to 132 kW / 0.33 to 200 hp. Essential features are built in, including PLC capabilities for simple programming needs, dual STO safety function (C300 variants only), braking transistor and PID control.
Free 5 year warranty* Our Commander C series is built to cope with harsh environments. In fact, it is so reliable we are confident enough to supply it with a free five-year warranty.
Now you can buy with the same confidence.
*Warranty terms and conditions apply.
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THE ULTIMATE ALL-IN-ONE DRIVE KEY BENEFITS Adaptable to your application Whether you have a single application or a variety of different ones, Commander C fits right in. With all essential features built-in, it's ready to go right out of the box. Integrated functional safety The Dual Safe Torque Off (STO) feature, certified to the highest level of machine safety, SIL3/PLe, and compliant to EN/IEC 61800-5-2, prevents the motor from moving unexpectedly, protecting both equipment and operators. On-board PLC The generous 30kB user space allows for add-on programmable functions,more elaborate I/O features and special software that enables greater machine control. The on-board PLC also eliminates the need for an external controller, saving both on cost and space. Compact design Commander C is one of the most compact drives within its category, taking little space in the cabinet and minimizing installation cost. Super quick start-up To get started you only need to set-up 4 parameters (motor rated current, RPM, voltage and power) and for your convenience we've listed them on the front cover of the drive. Flexible connectivity The plug in communication modules enable integration with the most common industrial fieldbuses. Worldwide availability and outstanding service Need expert advice and support? Wherever you are in the world we've got you covered via our sales offices or Control Techniques approved distributors.
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CASE STUDY: GIVING BACK TO
NATURE AT SINGAPORE BOTANICAL GARDENS
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COMMANDER C DRIVES SAVE ENERGY
Established in 2012, Success Electric Pte Ltd specialises in manufacturing low-voltage switchgear and control gear assemblies for diverse market sectors in Singapore and numerous global projects. The company’s electrical power distribution solutions range from main switch boards (MSB) to distribution boards (DB). It also provides motor control and automation panels for air conditioning & mechanical ventilation (ACMV) systems, plumbing & sanitary, fire pump, refuse chute, and machinery control systems.
The Challenge
Singapore Botanic Gardens is the first and only tropical botanic garden on the UNESCO World Heritage List. Its new Gallop Extension is eight hectares of framed landscapes composed of native plants and forests, contributing to the gardens’ rich heritage and its role in research, conservation, education, and recreation. As a natural extension of the gardens’ nature area, it covers the rain forest and the learning forest, educating visitors on forest ecology and conservation significance.
With a new addition to the visitor attraction, the Botanical Gardens required an irrigation booster pump system to supply water to the entire Gallop Extension field of plants and forests. On winning the contract, Success Electric set about the mission to find the right drive for the job.
The Benefit
The Solution
Control Techniques’ Commander C drives are integrated into Success Electric’s irrigation booster pump system controller. Commander C controls and regulates the pumps to distribute the water supply to the entire field of native plants and forests at programmed times of the day and night, keeping the plants watered while saving energy and natural resources. Commander C provides a low starting current while ramping up to full speed at 50Hz, thus reducing the overall energy consumption. The easy-to-use LED keypad and a parameter guide on the front of the drive allow the gardens’ maintenance team to modify the pressure settings for the pump sets.
“The solution has reinforced the energy saving benefits that variable speed drives deliver. In this case, Singapore Botanical Gardens is making energy savings of 30%. With the compact and programmable Commander C drives,we were able to reduce the panel footprint, leaving more space for nature that visitors can enjoy.”
Anthony Yeo Success Electric Business Manager
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CASE STUDY: SIMPLIFYING SYSTEM DESIGN AT SCHULTHESS
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COMMANDER C DRIVES WITH BUILT-IN LAUNDRY FEATURES Schulthess is the leading Swiss supplier of washing equipment. Ever since its inception in 1845, durability and performance have been at the core of the solutions designed and built by the company. The Schulthess laundry equipment is easy to operate, economical to use and boasts excellent process reliability. Each machine has been tested for 30,000 cycles – equivalent to a lifetime of 20 years. The company is constantly investing in research and development,which has helped to secure only the highest grade materials and processes for durable and environmentally-friendly products. The Challenge As they've embarked on a new product development, the Schulthess team has been on the lookout for an inverter drive supplier that can meet their demands for quality and performance, while also offering a technological advantage and satisfying the regulatory requirements. Inverter drives are crucial components in the design of the laundry solution as proprietary inverter drive technology provides smooth, reliable power for better wash and extraction, reduces energy and water consumption and improves the customer experience.
The Solution
The Benefit
The Swiss and UK team at Control Techniques have worked closely with Schulthess’ R&D department to provide the best match to their needs. Commander C, with the built-in laundry specific software, proved to be the right solution. Commander C can detect imbalances caused by laundry becoming tangled into large lumps and initiate a tumbling sequence to untangle the load. Thanks to this feature the wash cycle is much smoother and the machine life is extended as there’s less stress to the mechanical parts. The on-board PLC has allowed the joint teams to further expand the laundry specific capabilities while also reducing the size of the installation as an external controller was no longer required. Commander C is built to cope with harsh environments and we are confident in its durability to supply it with a free 5 year warranty. This has been a valued benefit to guarantee the quality of the Schulthess machinery.
“Since switching to Commander C, we have been able to simplify the system design. For example, we no longer need an imbalance sensor. Imbalance detection and broken belt detection are all built-in thePLC.CommanderC’smotorcontrolperformance is outstanding, and it has greatly improved our testability and troubleshooting compared to the previous drive. Throughout this project, we have had excellent support from the Control Technique teams in the UK and Switzerland and it’s been a great working partnership. We will most certainly use Control Techniques’ inverters for our future projects.”
Mr. Remo Bucher Engineering Manager
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COMMANDER C DRIVES AT THE HEART OF GENERAL PURPOSE APPLICATIONS WORLDWIDE
Conveyors
• Reliable speed control with fieldbus communications • S-ramp acceleration / deceleration profiling provides smooth speed transitions minimizing machine jerk • Overload capacity up to 180% for rapid acceleration or load changes • Built-in STO function ensures operator safety by preventing the motor from moving unexpectedly
Access Control
• Smooth motion with enhanced open loop control • Compact physical size allows the drive to be mounted easily in small control cabinets • Highly reliable in harsh environments, providing long lasting service
Lifts, Hoists, Winches
• Adjustable mechanical brake sequencing with torque proving function – no need for an external controller • Embedded PLC functionality can manage local I/O reducing the need for an external controller
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Process (Mixers, Crushers, Agitators, Centrifuges, Extruders)
• Ease of integration to external PLC or other management systems through powerful networking options • Conformal coating for enhanced environmental protection
• Overload capacity up to 180% • Highly stable motor control
Pumps, Fans, Compressors
• Improved energy efficiency during periods of low demand • On board PLC & PID functionalities make advanced control easy and efficient without the need of an external controller • Skip Frequencies allow users to easily avoid equipment resonant frequencies, reducing high vibration levels • Supply Loss Ride Through will keep the drive up and running through most power outages
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COMMANDER C KEY FEATURES
Easy motor pairing and performance control
V/Hz by default for easy set-up
Enhanced open loop Rotor Flux Control • Closed current loop for greater stability • Auto tuning
• Slip compensation • Multi-motor control • 100% torque available to 1 Hz
(stationary and rotating)
• Square law V/F mode • Dynamic V/F mode • Auto tune
(stationary and rotating)
Flexible connectivity The SI Interface on Commander C enables integration with a wide range of industry standard fieldbuses to allow remote control and diagnostics across different networks. Additionally, the AI-485 Adaptor option permits connection to RS485 networks using Modbus RTU.
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Embedded intelligence reduces costs
Robust and reliable design
•
Onboard PLC
• PCBs conformal coated for resilience to harsh environments • Patented air flow system cools and protects components • Supply voltage tolerance for smooth operation during disturbances to supply • Intelligent three speed user replaceable fan with failure detection • Trip avoidance features take action instead of tripping out: i. Load shedding reduces speed at current limits ii. Supply loss ride-through keeps motor running during brown outs • High overload capability: 180% for 3 seconds (RFC-A mode) or 150% for 60 seconds (Open loop mode) • IP20 ingress protection as standard and conduit box UL Type 1 available as an accessory
•
Built-in independent PID control
Energy saving
• Dynamic V/Hz - improves efficiency by reducing motor losses during low demand • 98% efficient - only 2% of energy is lost during the conversion process • Low power standby mode - drives can be idle for significant periods, saving energy • Automatic 3-speed cooling fan - keeps energy usage & acoustics noise to a minimum by intelligently responding to load and the environment • Square Law V/F mode - optimized for quadratic loads to reduce motor losses
Input / Output
Onboard as standard • 3 x Analog I/O • 5 x Digital I/O • 1 x Relay • 2 X STO (C300 only)
SI-I/O • 4 x Digital I/O • 1 x Digital input • 3 x Analog inputs (default) / Digital inputs • 2 x Relays
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COMMANDER C INTUITIVE SOFTWARE
Intuitive commissioning software For fast task based commissioning and easy maintenance, Connect offers a familiar Windows™ interface and intuitive graphical tools to enhance data analysis. The dynamic drive logic diagrams allow the visualisation and control of the drive in real time. The parameter browser enables viewing, editing and saving of parameters as well as importing parameter files from our legacy drives.
Advanced machine control For more advanced applications, Machine Control Studio provides a flexible and intuitive environment for programming. This is possible thanks to the onboard PLC that increases the drives functionality at no extra cost. Control Techniques also provides support for customers’ own function block libraries, with on-line monitoring of program variables with user defined watch windows and help for on-line change of program, in line with current PLC practice.
Machine Control Studio Software
Connect Software
Free to download: www.controltechniques.com/commander-c-setup
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COMMANDER C VIRTUAL DEMO TOOL
The Commander C Virtual Demo Tool provides a safe and accessible first experience with Commander C variable speed drives and allows you to get familiar with its keypad and menu structure. This digital replica of a Commander C drive,motor and control allowsyou to use thevirtual keypad to set-up the drive parameters for commissioning just like in a real situation. Once the key parameters have been set, the drive can be enabled and the motor shaft will spin.
To see just how easy it is to set-up the drive,visit: www.controltechniques.com/vitual-demo-tool
Drive Enable
Frequency reference 2
Run Forward
Analog Meter
FREQUENCY
Run Reverse
Analog input select
Frequency reference 1
Diagnostics? There’s an app for that
Free online help: Drive-Setup.com
Diagnostic Tool App The Diagnostic Tool App is a fast and simple tool,which allows users to quickly solve any error codes that the drive may show. Download from: controltechniques.com/mobile-applications
You’ll have permanent free access to lots of web pages with useful information, like user manuals, ‘how-to’ videos and guides. YouTube Training Access a series of Commander C training videos, available on YouTube, visit: www. youtube.com/controltechniques
FREE DOWNLOAD
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Power & Control
100 V to 120 V ±10 % 200 V to 240 V ±10 % 380 V to 480 V ±10 % 500 V to 575 V ±10 % 500 V to 690 V ±10 % Maximum supply imbalance: 2 % negative phase sequence (equivalent to 3 % voltage imbalance between phases)
Supply Requirements
Input Displacement Power Factor
0.97
Phase
1 and 3 (model dependent)
Power Range
0.25 to 132 kW / 0.33 to 200 hp
Input Frequency Range
45 to 66 Hz 0 to 599 Hz
Output Frequency/Speed Range
Size 1 - 4: 0.667, 1, 2, 3, 4, 6, 8 12 & 16 kHz Size 5 - 9: 2, 3, 4, 6, 8 12 & 16 kHz C300 PM: 2, 3, 4, 6, 8 & 12 kHz (Factory default = 3kHz)
Switching Frequency
Heavy Duty Overload Capability
150 % for 60 s (open-loop mode), 180 % for 3 s (RFC-A or PM mode)
C200, C300: Induction Motors C300 PM: Permanent Magnet Motors
Motor Control
Linear V to F Square V to F Energy Optimiser (Dynamic V to F) Set Point V to F Stator Resistance Compensation RFC-A (enhanced open-loop performance) Sensorless Permanent Magnet Motor Control (C300 PM Only)
Operating Modes
C200, C300: Coast, Ramp, Ramp & DC Injection Braking, DC Injection Braking with 0 Hz detect, Timed DC Injection Braking, No Ramp
C300 PM: Coast, Ramp, No Ramp, Distance Stop
Stopping Modes
Note: No Ramp will stop the motor as fast as possible under current-limit (external resistor required). Built-in braking transistor, external resistor required
Communication & Interfaces
MODBUS RTU, EtherCAT, PROFIBUS, EtherNet IP, DeviceNET, CANopen, PROFINET, POWERLINK, BACnet IP, INTERBUS (all available with AI/SI-options)
Communications
Fixed LED keypad Remote IP54 Keypad (available as an accessory) Remote RTC Keypad (available as an accessory) HMI (available as an accessory)
Keypads
Connect (PC commissioning & cloning tool): • Project based commissioning tool • Clone and share parameter files • Compare to defaults • Trouble-shoot systems • Run scope traces • Parameter help & tips Machine Control Studio for on-board PLC programming • CODESYS based • Included programming languages: ladder diagram, structure text, function block diagram, instruction list, sequential function chart, continuous function chart • Function block libraries • Online monitoring of program variables with user defined watch windows • Support for online change of program
User Software Tools (Free To Download)
Programmable Inputs & Outputs Functional Safety STO
Dual STO SIL 3 PLe
2 x Analogue input Analogue input 1 possible settings: 0-10 V, 0-20 mA, 4-20 mA (Hold), 4-20 mA (Low), 4-20 mA (Stop), 4-20 mA (Error) Analog input 2 possible settings: 0-10 V, Digital 1 x Analogue Output 0-10 V
Analogue
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4 x Digital inputs (1 frequency or thermistor input) 1 x Digital input / output (can be used as a frequency or PWM output to represent analogue value)
Digital
Digital Input Logic
Positive
Relay
1 x Relay (single pole, single throw)
Accuracy
Frequency 0.02 %,Analogue input 1: 11 bit plus sign,Analogue input 2: 11 bit. Current typical 2 %.
3 x Analogue inputs (default) / Digital inputs 4 x Digital input / output 1 x Digital input 2 x Relays (single pole, single throw) Positive or Negative Logic (PNP or NPN)
Extra I/O with SI-I/O Option Module (Available as an Accessory)
Mounting & Environment Supported Encoders with SI-Encoder (Available as an Accessory)
Incremental AB (5 V, 8 V, or 15 V)
IP20 Conduit Box UL Type 1 ingress protection (available as an accessory)
IP Rating
Storage Temperature
-40 °C to 60 °C (-40 °F to 140 °F) -20 °C to 40 °C (-4 °F to 104 °F)
Operating Temperature without De-Rate
-20 °C to 60 °C (-4 °F to 140 °F) Frames 1 to 4 -20 °C to 55 °C (-4 °F to 131 °F) Frames 5 to 9
Operating Temperature with De-Rate
Cooling Altitude Humidity Pollution
Integral cooling fan
≤3000 m (≤1000 m no de-rate; 1000 m to 3000 m derate 1 % every 100 m)
95 % non-condensing at 40 °C / 104 °F - EN61800-2(3k3) Pollution degree 2 - dry, non-conducting pollution only
Reference standard IEC60068-2-27, IEC60068-2-29 bump test, IEC60068-2-64 random vibration test, IEC60068-2-6, EN61800-5-1 sinusoidal vibration test. Tested to Environmental Category ENV3
Vibration
Mechanical Shock
Tested in accordance with IEC 60068-2-27 and IEC 60068-2-29
Frame 1 to 4 – Surface mount via mounting holes or DIN Rail mount Frame 5 to 9 – Surface mount via mounting brackets or through-panel mount via through-panel mounting kit
Mounting Methods
Mounting Clearance Overvoltage Category Corrosive Environments
0 mm either side, 100 mm above and below
Category III
EN 60721-3-3 ISO9223 Class C3
Maximum Motor Cable Length
75 m Frame 1 | 100 m Frames 2 to 4 | 200 m Frames 5 to 6 | 250 m Frames 7 to 9
Standards Approvals
CE (European Union), cUL Listed (USA and Canada), DNV (marine applications), KC (Korea), RCM (Australia/ New Zealand), EAC (Russian Customs Union), UKCA (United Kingdom), C-Tick (Australia)
E171230
UL 508C IEC/EN/KN 61800-5-1 CSA C22.2 No.274 GB12668.501-2013
Product Safety Standards
C300 models only: The Safe Torque Off (STO) function may be used as a safety component of a machine. Type examination certificates by TÜV Rheinland:
Frame sizes 1 - 4: No. 01/205/5383.03/18 Frame sizes 5 - 9: No. 01/205/5387.02/18 Functional safety parameters: EN ISO 13849-1 - Cat 4, PLe EN61800-5-2/EN62061/IEC 61508 - SIL 3 UL functional safety approval: FSPC E171230
TÜV
IEC/ EN 61800-3 Immunity and Emissions (Meets equipment category C3 with internal filter,with an external EMC filter C1 or C2 can be achieved) EN 61000-6-2: Immunity for industrial environments (Complies)
Product EMC Standards
EN 61000-6-4: Emissions for industrial environments (External EMC filter required to comply) EN 61000-3-2: Harmonic current emissions (External line reactor required to comply)
RoHS
Complies with the Restriction of Hazardous Substances Directive (2011/65/EU)
Immunity Compliance
Second environment (Industrial)
ISO
Manufacturing facilities comply with ISO 9001:2015 and ISO 14001
Warranty Warranty
5Years (warranty terms and conditions apply)
Accessories Remote Interfaces Filters & Cables
Remote keypad IP66, Remote keypad RTC, HMI
External EMC filters, line reactors
PC Tools Programming Cable
CT communications cable
AI-485 24 V Adaptor (MODBUS), SI-EtherCAT, SI-PROFIBUS, SI-Ethernet , SI-DeviceNET, SI-CANopen, SI-PROFINET , SI-POWERLINK, SI-Encoder, SI-I/O, SI-BACnet IP, SI-Interbus (500 kBd or 2 MBd)
Communication & Feedback, SI-Options
Back-up & Cloning
AI-Back-up Adaptor & AI-Smart Adaptor (Includes 4GB SD card)
Conduit Box
For UL Type 1 ingress protection
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Protection Conformal Coating Fire Mode DC Bus Undervoltage Error Level
100 V models: 175 Vdc | 200 V models: 175 Vdc | 400 V models: 330 Vdc | 575 V models: 435 Vdc | 690 V models: 435 Vdc Frame sizes 1 - 4: 100 V models: 510 Vdc | 200 V models: 510 Vdc | 400V models: 870 Vdc Frame size 5 - 9: 200V models: 415 Vdc | 400 V models: 830 Vdc | 575 V models: 990 Vdc | 690 V models: 1190 Vdc
DC Bus Overvoltage Error Level
Drive Overload Error
Programmable: Default settings: 180% for 3s, 150% for 60s
Instantaneous Overcurrent Error/Limit
220% of rated motor current
Phase Loss Error
DC Bus Ripple Threshold Exceeded
Overtemperature Error
Control Board Over Temperature, Inverter Model Temperature, Inverter Thermistor Temperature, Drive heatsink temperature exceeds 95°C (203°F)
Short Circuit Error Ground Fault Error
Protection against output phase-to-phase fault Protection against output phase-to-ground fault
Motor Thermal Protection
Electronically protects the motor from over-heating due to loading conditions
Keep Running
Parameter set to avoid errors and machine downtime
Dedicated Thermistor Input General Items supplied with the drive
Avoid downtime or machine damage due to overheated motor
Step-By-Step Guide, Safety Information, Grounding bracket, Surface mounting brackets (frame 5 to 9)
COMMANDER C FUNCTIONALITY
Modbus RTU Communications (available with AI-485 Adaptor)
Control Word Control
Serial Baud Rate
600 to 115200 bps
Modbus RTU Mode
8.2NP, 8.1NP, 8.1EP, 8.1OP, 7.1 EP, & 7.1 OP
On Board PLC User Memory Space
30 KB
Pre-set Programs (Available on Request)
Unbalanced Load Detection (Laundry drive variant), Solar Pump (Available in Connect)
Custom Application Parameters
64
Reference
Analogue input 1, analogue input 2, pre-set speeds, keypad reference, motorised pot reference, frequency input, PID output or communication control
Selectable References
Jog Reference Up / Down % Reference (Motorised Pot) Bi-Polar Reference Pre-set Speeds
8
Pre-set Timer Skip Frequencies
3
Skip Frequencies Dead Band Local/Remote S-Ramp Acceleration Rates
8
Deceleration Rates
8
Frequency Input Reference (Pulse Train)
0 Hz to 100 kHz
Torque Reference
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Application Specific PID Controller PID Feedforward PID Threshold Detector PID Slew Rate Input Scaling Run Permit (Latching Run) Control Motor Stability Optimiser Slip Compensation Auto-tune
PID Control
replace tick with: "Static, Rotating & Inertia"
Catch an Already Spinning Motor Speed Feedback via SI-Encoder Option Second Motor Set-up Motor Pre-Heat Control Built-in Braking Transistor (External Resistor Required) Mechanical Brake Controller Supply Loss Detection Motor Phase Loss Detection
Low D.C. Link Operation Analogue Input Control Analogue Output Control Digital Input Control Digital Output Control Relay Control
Logic Function Control Timer Function Control Limit Switch Control Temperature Monitoring Keypad Button Assignment Programmable Output Current Limit General
Error History Log
10
Auto-Reset After Error Error Time Stamping Power Loss Ride Through Run Time Log Cloning
Via: SD Card, Connect
Energy Meter Security PIN
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COMMANDER C TERMINAL DIAGRAM
Power Connections
Control Connections OV Common
L1 L2/N
5 1 2 4
L1 L2 L3
Analogue Input 1 (Frequency Ref 1)
+10 VDC User Supply
Analogue/Digital Input (Frequency Ref 2)
14 12 13 7 9 10 11
Dual rated or3Ø drives
Analogue Output (Frequency Output)
1Ø only drives
– * + BR
+24 VDC User Supply
Common DC Bus Connections Optional Braking Resistor
Digital Input/Output 1 (Zero Frequency)
Digital Input 2 (Drive Enable)
Digital Input 3 (Run Forward)
Digital Input 4 (Run Reverse)
Digital Input 5 (Analogue 1/2 Select)
34 (31)** 33 (32)** 32 (36)** 31 (35)**
STO 2 (User Enable 2)
0V (STO 2)
C300 & C300PM
0V (STO 1)
STO1 (User Enable 1)
Programmable Analogue/Digital
51 52 41 42
Status Relay
Safety Relay 24V PSU
_
+
(Drive OK)
Programmable Analogue
†
0V common*
†
+24 VDC External Supply*
Programmable Digital
Non-Programmable
* Only frame size 6 to 9
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Pin# Default Function
Type/Description
Notes
1
0V Common
Common for external analog signals
2
Frequency reference 1
Single ended analog input 11 bit
0 to +10 Vdc, 0-20 mA or 4-20 mA or 20-4 mA or 20-0 mA
4
+10 Vdc user supply
Reference supply
5 mA Output current
5
Frequency reference 2
Single ended analog input 11 bit or digital input
0 to +10 Vdc or 0 to +24 Vdc
7
Output frequency
Single ended analog output
0 to +10 Vdc
9
+24 Vdc user supply
Digital I/O supply
100 mA
10
At zero frequency
Digital I/O 1
0 to +24 Vdc
11
Enable*
Digital input 2
0 to +24 Vdc
12
Run forward
Digital input 3
0 to +24 Vdc
13
Run reverse
Digital input 4
0 to +24 Vdc
14
Analog input 1/2 select
Digital input 5
0 to +24 Vdc
31(35)**
Safe Torque Off/Drive enable
STO 2
0 to +24 Vdc
32(36)**
0V STO 2
0V STO 2
0V common for STO 2
33(32)**
0V STO 1
0V STO 1
0V common for STO 1
34(31)**
Safe Torque Off/Drive enable
STO 1
0 to +24 Vdc
41
Status relay (drive OK)
Normally open contact
2 A, 240 Vac, 0.5 A, 30 Vdc inductive load
42
51 †
0V common
Common for backup supply
52 †
+24 Vdc external supply
Backup control supply
24 Vdc, 40 W
Notes * C300 uses STO, so terminal 11 is unassigned ** Frames 1 to 4 (Frames 5 to 9) - different terminals by frame size
Frames 1 to 4 - the 0V terminals on the Safe Torque Off are isolated from each other and the 0V common Frames 5 to 9 - the 0V terminals on the Safe Torque Off are not isolated from each other and the 0V common The Safe Torque Off / Drive enable terminal is a positive logic only input † Terminal 51 and 52 must be connected to an external 24 V power supply if backup is required (frame sizes 6-9 only)
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COMMANDER C ORDERING GUIDE
How to select a drive Electrical Considerations
Drive Mechanical Mounting • Panel mounting – as standard • Wall mounting – UL conduit kits are available • Through panel mounting – frames 5 and up
• What is the supply voltage?
• Single or three phase input power?
• What is the motor rating?
• Continuous current – FLA (Full Load Amps)
• Select the drive based on motor Amps rather than power rating
Frame size
Dimensions H x W x D mm (in)
Weight kg (lb)
1
160 x 75 x 130 (6.3 x 2.95 x 5.1)
0.75 (1.65)
W
2
205 x 75 x 150 (8.07 x 2.95 x 5.9)
1.3 (3.0)
3
226 x 90 x 160 (8.9 x 3.54 x 6.3)
1.5 (3.3)
4
277 x 115 x 175 (10.9 x 4.5 x 6.9)
3.13 (6.9)
5
391 x 143 x 200 (15.39 x 5.63 x 7.87)
7.4 (16.3)
H
6
391 x 210 x 227 (15.39 x 8.27 x 8.94)
14 (30.9)
7
557 x 270 x 280 (21.93 x 10.63 x 11.02)
28 (61.70)
8
804 x 310 x 290 (31.65 x 12.21 x 11.42)
52 (114.6)
9E
1069 x 310 x 290 (42.09 x 12.21 x 11.42)
46 (101.4)
9A
1108 x 310 x 290 (43.62 x 12.21 x 11.42)
66.5 (146.6)
D
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COMMANDER C PRODUCT CODES
C200- 03 4
00073
A - 101 00 AB100
Model: C200 – Without STO C300 – With Dual STO
Frame Size 1 to 9
Current Rating:
Control Version: 101 - C200 or C300 141 - C300PM
Product Variant:
AB100- Standard KLD00 - Laundry Drive
Heavy Duty current rating x 10
Regional Default Setting: 00 – 50 Hz
Voltage Rating: 1: 100 V drive (100 V to 120 V ±10 %) 2: 200 V drive (200 V to 240 V ±10 %) 4: 400 V drive (380 V to 480 V ±10 %) 5: 575 V drive (500 V to 575 V ±10 %) 6: 690 V drive (500 V to 690 V ±10 %)
Drive Format: A – AC in AC out
01 – 60 Hz
E – AC in AC out, External line reactor
Note: For the STO variants just replace the C200 digits at the start of the part number with C300.
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COMMANDER C MODEL NUMBER AND RATINGS
Heavy Duty
Normal Duty
Supply Phases
Frame Size
Product Code
Max Continuous Current (A)
Motor Shaft Power (kW)
Motor Shaft Power (hp)
Max Continuous Current (A)
Motor Shaft Power (kW)
Motor Shaft Power (hp)
100/120 Vac +/-10% C200-01100017A10100AB100
1
01
1.7
0.25
0.33
C200-01100024A10100AB100
1
01
2.4
0.37
0.5
For Normal Duty applications, use Heavy Duty ratings.
C200-02100042A10100AB100
1
02
4.2
0.75
1
C200-02100056A10100AB100
1
02
5.6
1.1
1.5
200/240 Vac +/-10% C200-01200017A10100AB100
1
01
1.7
0.25
0.33
C200-01200024A10100AB100
1
01
2.4
0.37
0.5
C200-01200033A10100AB100
1
01
3.3
0.55
0.75
C200-01200042A10100AB100
1
01
4.2
0.75
1
C200-02200024A10100AB100
1 | 3
02
2.4
0.37
0.5
For Normal Duty applications, use Heavy Duty ratings.
C200-02200033A10100AB100
1 | 3
02
3.3
0.55
0.75
C200-02200042A10100AB100
1 | 3
02
4.2
0.75
1
C200-02200056A10100AB100
1 | 3
02
5.6
1.1
1.5
C200-02200075A10100AB100
1 | 3
02
7.5
1.5
2
C200-03200100A10100AB100
1 | 3
03
10
2.2
3
C200-04200133A10100AB100
1 | 3
04
13.3
3
3
C200-04200176A10100AB100
3
04
17.6
4
5
C200-05200250A10100AB100
3
05
25
5.5
7.5
30
7.5
10
C200-06200330A10100AB100
3
06
33
7.5
10
50
11
15
C200-06200440A10100AB100
3
06
44
11
15
58
15
20
C200-07200610A10100AB100
3
07
61
15
20
75
18.5
25
C200-07200750A10100AB100
3
07
75
18.5
25
94
22
30
C200-07200830A10100AB100
3
07
83
22
30
117
30
40
C200-08201160A10100AB100
3
08
116
30
40
149
37
50
C200-08201320A10100AB100
3
08
132
37
50
180
45
60
C200-09201760A10100AB100
3
09
176
45
60
216
55
75
C200-09202190A10100AB100
3
09
219
55
75
266
75
100
C200-09201760E10100AB100
3
09
176
45
60
216
55
75
C200-09202190E10100AB100
3
09
219
55
75
266
75
100
380/480 Vac +/-10% C200-02400013A10100AB100
3
02
1.3
0.37
0.5
For Normal Duty applications, use Heavy Duty ratings.
C200-02400018A10100AB100
3
02
1.8
0.55
0.75
C200-02400023A10100AB100
3
02
2.3
0.75
1
C200-02400032A10100AB100
3
02
3.2
1.1
1.5
22
WWW.CONTROLTECHNIQUES.COM
C200-02400041A10100AB100
3
02
4.1
1.5
2
C200-03400056A10100AB100
3
03
5.6
2.2
3
C200-03400073A10100AB100
3
03
7.3
3
3
For Normal Duty applications, use Heavy Duty ratings.
C200-03400094A10100AB100
3
03
9.4
4
5
C200-04400135A10100AB100
3
04
13.5
5.5
7.5
C200-04400170A10100AB100
3
04
17
7.5
10
C200-05400270A10100AB100
3
05
27
11
20
30
15
20
C200-05400300A10100AB100
3
05
30
15
20
30
15
20
C200-06400350A10100AB100
3
06
35
15
25
38
18.5
25
C200-06400420A10100AB100
3
06
42
18.5
30
48
22
30
C200-06400470A10100AB100
3
06
47
22
30
63
30
40
C200-07400660A10100AB100
3
07
66
30
50
79
37
60
C200-07400770A10100AB100
3
07
77
37
60
94
45
60
C200-07401000A10100AB100
3
07
100
45
75
112
55
75
C200-08401340A10100AB100
3
08
134
55
100
155
75
100
C200-08401570A10100AB100
3
09
157
75
125
184
90
150
C200-09402000A10100AB100
3
09
200
90
150
221
110
150
C200-09402240A10100AB100
3
09
224
110
150
266
132
200
C200-09402000E10100AB100
3
09
200
90
150
221
110
150
C200-09402240E10100AB100
3
09
224
110
150
266
132
200
500/575 Vac +/-10% C200-05500030A10100AB100
3
05
3
1.5
2
3.9
2.2
3
C200-05500040A10100AB100
3
05
4
2.2
3
6.1
4
5
C200-05500069A10100AB100
3
05
6.9
4
5
10
5.5
7.5
C200-06500100A10100AB100
3
06
10
5.5
7.5
12
7.5
10
C200-06500150A10100AB100
3
06
15
7.5
10
17
11
15
C200-06500190A10100AB100
3
06
19
11
15
22
15
20
C200-06500230A10100AB100
3
06
23
15
20
27
18.5
25
C200-06500290A10100AB100
3
06
29
18.5
25
34
22
30
C200-06500350A10100AB100
3
06
35
22
30
43
30
40
C200-07500440A10100AB100
3
07
44
30
40
53
45
50
C200-07500550A10100AB100
3
07
55
37
50
73
55
60
C200-08500630A10100AB100
3
08
63
45
60
86
75
75
C200-08500860A10100AB100
3
08
86
55
75
108
90
100
C200-09501040A10100AB100
3
09
104
75
100
125
110
125
C200-09501310A10100AB100
3
09
131
90
125
155
110
150
C200-09501040E10100AB100
3
09
104
75
100
125
110
125
C200-09501310E10100AB100
3
09
131
90
125
155
110
150
500/690 Vac +/-10% C200-07600190A10100AB100
3
07
19
15
20
23
18.5
25
C200-07600240A10100AB100
3
07
24
18.5
25
30
22
30
C200-07600290A10100AB100
3
07
29
22
30
36
30
40
C200-07600380A10100AB100
3
07
38
30
40
46
37
50
C200-07600440A10100AB100
3
07
44
37
50
52
45
60
C200-07600540A10100AB100
3
07
54
45
60
73
55
75
C200-08600630A10100AB100
3
08
63
55
75
86
75
100
C200-08600860A10100AB100
3
08
86
75
100
108
90
125
C200-09601040A10100AB100
3
09
104
90
125
125
110
150
C200-09601310A10100AB100
3
09
131
110
150
155
132
175
C200-09601040E10100AB100
3
09
104
90
125
125
110
150
C200-09601310E10100AB100
3
09
131
110
150
155
132
175
Note: The listed ordering codes are for C200, 50 Hz default setting. For C300 change the model digits (C200-xxxxxxxxxxxxxxxxxxx) from C200 to C300. For C300PM, change the control version digits to 141 and the model to C300: (C300-xxxxxxxxx141xxxxxxx) . For 60 Hz change the Regional Default Setting digits (xxxx-xxxxxxxxxxxx00xxxxx) from 00 to 01.
23
WWW.CONTROLTECHNIQUES.COM
ACCESSORIES ORDERING GUIDE
SI option modules (available from frame size 2 and upwards)
Optional keypad
Order code
Order code
Remote Keypad
82500000000001
SI-EtherCAT
82400000018000
Remote keypad RTC
82400000019600
SI-PROFIBUS
82400000017900
Optional accessories
Order code
SI-Ethernet
82400000017900
AI-Back-up Adaptor
82500000000004
SI-DeviceNet
82400000017700
AI-Smart Adaptor
82500000018500
SI-CANopen
82400000017600
RS485 cable
4500-0096
SI-PROFINET
82500000018200
AI-485 24 V Adaptor
82500000019700
SI-I/O
82400000017800
SI-POWERLINK
82400000021600
24
WWW.CONTROLTECHNIQUES.COM
Through hole IP65 kit* UL Type 1 conduit kit
Optional external EMC filters***
Frame Size
Frame Size
Order Code
Frame Size
Order Code
Voltage
Phases
Type
Order code
5
1
3470-0067
3470-0091
All
1
Standard
4200-1000
1
6
2
3470-0055
3470-0094
All
1
Low leakage 4200-1001
7
3
3470-0079
3470-0098
100V
1
Standard
4200-2000
8
4
3470-0083
3470-0102
1
Standard
4200-2001
9A
5
3470-0119
3470-0069
1
Low leakage 4200-2002
200V
9E
6
3470-0105
3470-0059
2
3
Standard
4200-2003
7
3470-0080
3
Low leakage 4200-2004
Finger-guard grommet
8 / 9A
3470-0088
3
Standard
4200-2005
400V
Frame Size
Order Code
9E
3470-0115
3
Low leakage 4200-2006
9A / 9E
3470-0107
1
Standard
4200-3000
Retrofit kit **
1
Low leakage 4200-3001
Line reactor
200V
Frame Size
Order Code
3
Standard
4200-3004
3
Frame Size
Order Code
3
3470-0097
3
Low leakage 4200-3005
9E (400 V)
7022-0063
4
3470-0101
3
Standard
4200-3008
400V
5
3470-0066
3
Low leakage 4200-3009
Lifting tool
6
3470-0074
1
Standard
4200-4000
Frame Size
Order Code
7
3470-0078
1
Low leakage 4200-4001
200V
9A
7778-0045
8
3470-0087
3
Standard
4200-4002
4
9E
7778-0016
9A / 9E
3470-0118
3
Low leakage 4200-4003
3
Standard
4200-4004
Fan replacement kit
400V
3
Low leakage 4200-4005
Frame Size
Order Code
200V
3
Standard
4200-0312
5
1
3470-0092
400V
3
Standard
4200-0402
2
3470-0095
200V
3
Standard
4200-2300
6
3
3470-0099
400V
3
Standard
4200-4800
4
3470-0103
7
200V & 400V 3
Standard
4200-1132
8
200V & 400V 3
Standard
4200-1972
*IP65 / UL TYPE 12 rating is achieved on the rear of the drive when through panel mounted using the following kits.
**These mounting brackets ensure the drive can be mounted on existing Commander SK installations.
9
200V & 400V 3
Standard
4200-3021
***Commander C built-in EMC filter complies with EN/IEC 61800-3. External EMC filters are required for compliance with EN/IEC 61000-6-4 as per the table below.
25
WWW.CONTROLTECHNIQUES.COM
Control Techniques has been designing and manufacturing the best variable speed drives in the world since 1973. Our customers reward our commitment to building drives that outperform the market. They trust us to deliver on time every time with our trademark outstanding service. More than 50 years later, we’re still in pursuit of the best motor control, reliability and energy efficiency you can build into a drive. That’s what we promise to deliver, today and always.
1.6K+ Employees
70 Countries
26
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#1 FOR ADVANCED MOTOR AND DRIVE TECHNOLOGY
Nidec Corporation is a global manufacturer of electric motors and drives. Nidec was set up in 1973. The company made small precision AC motors and had four employees. Today, it’s a global corporation that develops, builds and installs cutting-edge drives, motors and control systems in over 40 countries with a workforce of more than 114,000. You’ll find its innovations in thousands of industrial plants, IoT products, home appliances, cars, robotics, mobile phones, haptic devices, medical apparatus and IT equipment all over the world.
114K Employees
$17.4B Group Turnover
40+ Countries
300+ Companies
27
CONTROL TECHNIQUES. NO ONE KNOWS DRIVES LIKE WE DO. Our drive obsessive representatives will drive you in the right direction and give you first class support whenever you need it.
For more information, or to find your local drive centre,visit:
www.controltechniques.com
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©2024 Nidec Control Techniques Limited. The information contained in this brochure is for guidance only and does not form part of any contract. The accuracy cannot be guaranteed as Nidec Control Techniques Ltd have an ongoing process of development and reserve the right to change the specification of their products without notice.
Nidec Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE.
Registered in England and Wales. Company Reg. No. 01236886.
P.N. 0778-0509-07 01/24
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