INSTALLATION OF EUROPE’S LARGEST GROUND FLARE
ExxonMobil
Project
Ground flare installation
Zenith was selected by ExxonMobil to provide a skilled multi-disciplinary team for the construction of Europe’s largest ground flare. The project took place over 18 months on a live petrochemical plant. Our team designed and delivered safe, innovative access solutions. Project Overview • Spooling and fabrication of pipework from 1” to 16” in stainless steel and carbon steel. • Installation of 18m diameter, 31m high combustion chamber. • Steel erection of shroud and associated structures. • Provision of lifting temporary works. • Lifting supervision for all lifting activities. • Welding undertaken to ASME standards. • Improve environmental impact of existing facility. The complexities of working within a live petrochemical plant required innovative, technical solutions and close collaboration with the wider project team.
Company
ExxonMobil
Location
Mossmoran
Telephone +44 (0)131 440 3000
Email enquiries@zenithstructural.com
Website zenithstructural.com
FLARE STACK REFURBISHMENT
ExxonMobil
Project
Flare stack refurbishment
Zenith completed a major refurbishment of a 100m high flare stack at ExxonMobil ethylene plant at Mossmorran.
The project included the replacement of the upper section of the main riser including the replacement of the flare tip. New guy wires were installed to the new upper section. In addition, necessary repairs were carried out to the steam lines throughout the full height.
Company
ExxonMobil
Location
Mossmoran
Telephone +44 (0)131 440 3000
Email enquiries@zenithstructural.com
Website zenithstructural.com
STEEL CHIMNEY REFURBISHMENT
Drax Generation The refurbishment of the chimney included the removal and replacement of the external access platforms and ladders including the full circumferential platforms at the 50m & 95m level. installation of previously removed access ladders and rest platforms from 29m – 95m level. Access was gained from suspended access cradles and a full circumferential suspended temporary works platform.
Project
Steel chimney refurbishment
Company
Drax Generation
Location
Shoreham
Telephone +44 (0)131 440 3000
Email enquiries@zenithstructural.com
Website zenithstructural.com
100M SINGLE FLUE CONCRETE CHIMNEY REPAIRS & INSTALLATION OF TEMPORARY BYPASS STACK
Project
100m single flue concrete chimney repairs & installation of temporary bypass stack
Hope Construction Materials
Company
Hope Construction Materials
Location
Hope Construction Materials enlisted the services of Zenith to set up a temporary steel stack by- pass which was braced to the concrete chimney windshield. This allowed internal brickworks to be carried out while the plant continued to operate smoothly. The design, supply and installation of the temporary bypass stack was performed in house by Zenith to the client’s specification.
Derbyshire
The bypass stack aspect of the project comprised the following key stages of site installation works:
Telephone +44 (0)131 440 3000
Email enquiries@zenithstructural.com
- Make connections to existing ducts. - Install lateral supports. - Install main support steelwork. - Install bypass stack. - Install bypass ductwork and connect to existing duct connections.
Website zenithstructural.com
DESIGN AND INSTALLATION OF BESPOKE ACCESS PLATFORM TO ROOF REPLACEMENT
Project
Design and installation of bespoke access platform to roof replacement
Tarmac
Company
Tarmac
Zenith Consultants assessed the roof’s structure and calculated potential loadings.
A custom suspended platform as design for safe roof access, supported by a runway system that could move along the building as the replacement work progressed.
The design was tailored to the client’s needs, including material loading and unloading locations for safe and cost- effective removal of hazardous roof sheeting.
Location Dunbar
Telephone +44 (0)131 440 3000
Email enquiries@zenithstructural.com
Website zenithstructural.com
HEATER & VESSEL SPECIALIST ACCESS PLATFORMS
We listened to our clients and discovered there was a requirement for a safe and quick access to internal areas of heaters, vessels, and similar structures during busy turnarounds.
Traditional scaffolding access options were not efficient enough. Our in-house structural engineers designed a bespoke access system that would allow for safe detailed inspections and repairs, saving time.
Zenith is proud to provide a safe, innovative solution as industry leaders in the design, installation, and operation of temporary suspended access platforms. We implement comprehensive confined space control protocols and can install our platforms quickly, giving more time for inspections and repairs.
Project
Heater and vessel specialist access platforms
Company
Various
Location
Across UK
Telephone +44 (0)131 440 3000
Email enquiries@zenithstructural.com
Website zenithstructural.com
FCCU & CONFINED SPACE ACCESS
With Zenith’s innovative access solution, cleaning, refractory removal, steel section renewal, and welding repairs can be completed quickly and efficiently. Additionally, this access allows for other specialised trades, such as refractory installation, to be carried out in a safe and timely manner.
Zenith specialises in designing and installing all required internal access, including bespoke access ladders and platforms throughout the FCCU Reactor and Regeneration Unit, saving significant time and cost, and making access much safer than traditional access methods.
Project
FCCU and confined space access
Company
Various
Location
Across UK
Telephone +44 (0)131 440 3000
Email enquiries@zenithstructural.com
Website zenithstructural.com
Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7Made with FlippingBook. PDF to flipbook with ease