AC5000S Brochure -2020

New coated grades for Heat Resistant Alloys & Exotic Materials AC5015S/AC5025S • Wear Resistance of AC5015S New PVD Coating Technology Absotech®Bronze Reduces Wear

0.020

Competitor's Product A (S10 PVD)

AC5015S

Part Material: Insert: Cutting Conditions:

Inconel 718 (44HRC) CNMG432 v c = 131 SFM f = 0.004 IPR, a p =0.060 in, Wet

D

0.016

0.012

Conventional Tool A

13 Minutes Machining

13 Minutes Machining

D D

0.008

█ D D D █

Wear Resistance Compared to Conventional 2 x

0.004

█ D D

0 5 10 15 20 25 30

35

Competitor's Product A

AC5015S

Cutting Time (min)

• Fracture Resistance of AC5015S Newly Developed Hard Base Material Suppresses Notch Wear

25

Hastelloy (22HRC) CNMG432 v c = 164 SFM f = 0.004 IPR, a p =0.060 in, Wet

Part Material: Insert: Cutting Conditions:

Fracture Resistance Compared to Conventional 1.5 x

20

15

10 Minutes Machining

13 Minutes Machining

10

5

0

AC5015S

Conventional Tool B

Competitor's Product B (S10 PVD)

Competitor's Product B

AC5015S

• Wear Resistance of AC5025S New PVD Coating Technology Absotech®Bronze Notch Wear

0.016

Competitor's Product C (S20 PVD)

Part Material: Insert: Cutting Conditions:

Inconel 718 (44HRC) CNMG432 v c = 131 SFM f =0.004 IPR, a p =0.060 in, Wet

AC5025S

Conventional Tool C

0.012

9 Minutes Machining

9 Minutes Machining

0.008

0.004

 

Wear Resistance Compared to Conventional 2.5 x

█  

0

5

10

15

20

25

Competitor's Product C (S20 PVD)

AC5025S

Cutting Time (min)

• Fracture Resistance of AC5025S Newly Developed Hard Base Material Suppresses Boundary Defects

60

Hastelloy (22HRC) CNMG432 v c = 164 SFM f =0.004 IPR, a p =0.060 in, Wet

Part Material: Insert: Cutting Conditions:

Fracture Resistance Compared to Conventional 1.5 x

50

40

35 Minutes Machining

37 Minutes Machining

30

20

10

0

AC5025S

Conventional Tool D

Competitor's Product D (S20 PVD)

Competitor's Product D

AC5025S

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