910045_Electric High Voltage Heaters (HVH)

Marine Sunroof Catalog Webasto Product Range & Reference List

Electric High Voltage Heater Perfect climate for electric vehicles

Features:  Powerful 5/7/10/12 kW heating performance and wide voltage range up to 880 V independent of coolant temperature  Highest efficiency through quick and direct heat transfer  Stepless and exact controllability with no inrush currents  Reliable safety concept with redundant controls  Certified for automotive requirements with ECE-R10 and ECE-R122 type approval  CE certified for various segments and applications

The electric High Voltage Heater (HVH) is the ideal heating system for plug-in hybrids and electric vehicles. It converts DC electric power into heat with practically no losses. The innovative technology from Webasto works with an extremely thin heating layer that is firmly bonded onto the heat exchanger, and a large contact area for heating the coolant. The HVH therefore achieves extremely fast heat-up times, high precision and the highest efficiency. Customers benefit from greater driving ranges with the same battery capacity and optimum climate comfort. In addition, gentle and optimum conditioning of the battery is possible.

Furthermore, the system requires only a small installation space and can therefore easily be integrated into vehicles. It offers various control solutions with different functionalities based on the customer‘s requirements. Webasto offers a wide range of accessories for integrating the HVH into vehicles, together with an international support and service network. Good to know: The HVH delivers up to 12 kW heating power and works with voltages up to 880 V, needed by many busses and trucks, as well as LCV and construction machines. Unique is the active dicharge support function of the HVH 100 Compact, HVH 100 Compact+ and HVH 120, that reduce the dischage time to milliseconds.

webasto-electrified.com

Car

Light duty vehicles

Truck

Bus

Marine

Recreational vehicles

Off-highway

The innovative water heater for hybrid and electric vehicles Technical specifications HVH 50 Gen 1.5 HVH 70 Gen 1.5 HVH 100 Compact

HVH 100 Compact+

HVH 120

Heating performance

5 / 7 kW

10 kW

12 kW

HV voltage range (DC)

100 – 490 V

250 - 880 V

LV voltage

12 V

12 / 24 V

Efficiency

> 95%

Controllability steps

50 W

100 W

Dimensions

11.2 x 7.9 x 2.1 in (284 x 200 x 54 mm)

11.2 x 7.9 x 2.8 in. (284 x 201 x 72 mm)

12.8 x 7.9 x 2.8 in. (326 x 201 x 72 mm)

4.4 lbs (2.0 kg)

5.0 lbs (2.3 g)

13.2 (2.6 g)

Weight

-40 to 194 °F (-40 to 90 °C)

Temperature range for heating

-40 to 257 °F (-40 to 125 °C)

Temperature range for ambient

Communication

LIN 2.1

LIN 2.2

LIN 2.2, CAN, Main Switch

Passive discharge (V) according to ISO 6469-3.3.

< 60 in 4 Sec

Dielectric strength (DC)

2,500 V

Coolant connection

VDA 19 mm

VDA 20 mm

IP protection class

IP 6K9K IP 6K7

HV connection

TYCO HVA280 Type A

TYCO HVA280 Typ E

NV connection

LV FEP connector 8 PIN with integrated de-aerating membrane

Interlock

Passive

Electrical safety

ISO 6469 Part 3

Functional safety

According to ISO 26262 ASIL B for overheat

According to ISO 26262 ASIL D for overheat

Cyber security

UN-ECE WP.29 / ISO 21434

EMC

ECE R10 Rev. 5

Insulation resistance

> 50 MΩ

> 30 MΩ

Service life

15 years or 12,000 heating hours

15 years or 15,000 heating hours

Advantages: n Powerful and reliable heat output: all-time comfort for the driver

n Efficient and quick performance: longer driving experience without energy waste n Precise and stepless controllability: better performance and highest driving range n Reliable and certified safety: three mechanisms to handle faults and guarantee safety

Contact

webasto-electrified.com

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