CAT.PSZTURN.10/25
PSZ T urn S eries Modular Quick-Change System
R eady to C reate N ew S tandards
Modular Quick-Change System PSZ Turn
■ Features and Benefits • Quick-change system with only one clamping screw • Available square shanks: Metric: 10 / 12 / 16 / 20 mm Inch: .375” / .500” / .625” / .750” • Cutting head suitable for metric and inch shanks • Highest level of precision even in terms of center height • Multi-purpose for all sliding head & multi-spindle lathes • Internal coolant-through holders • Optimal accessibility when changing inserts • No loss of stability compare to mono-block tools
¢ Head Change Repeatability
Polygon taper shape achieves change repeatability within 5µm
X-axis (Axial Direction) Z-axis (Length Direction) Y-axis (Center Height Direction)
3
X-axis
2
1
Z- axis
0
Y- axis
-1
-2
Polygon Taper Shape
1
2
3
4
5
No. of Head Changes (times) * Measured using the same shank, the same head, and the same insert corner
¢ Head Change Structure
Indexable heads can be selected to suit machining applications
Set Screw
Shank
Indexable Head
Just loosen the set screw to change the head * Tighten with the recommended tightening torque. Lineup also includes a dedicated torque wrench (sold separately).
2
Modular Quick-Change System PSZ Turn
¢ PSZ Combination Examples
Indexable Head For ISO Turning Inserts For Dedicated Inserts
Shank
SBT Back Turning
Positive
84 or 100mm
SCLC SDHC SDJC SVJB SVJC SVJP
GWC Grooving / Threading GNDM GNDL Grooving / Cut-off
PSZ10-3/8INCH-R-84 PSZ12-1/2INCH-R-84 PSZ16-5/8INCH-R-84 PSZ20-3/4INCH-R-100*
Height H: .375” Height H: .500” Height H: .625” Height H: .750” Height H: 10mm Height H: 12mm Height H: 16mm Height H: 20mm
Width B: .375” Width B: .500” Width B: .625” Width B: .750” Width B: 10mm Width B: 12mm Width B: 16mm Width B: 20mm
PSZ1010R-84 PSZ1212R-84 PSZ1616R-84 PSZ2020R-100*
Negative
PTGN
* 100mm Shank Length The product appearance may vary in color, but these variations do not affect the performance.
■ PSZ Turn Nomenclature Shanks
PSZ Turn
1
2 R R
3
4 X X
Metric
PSZ PSZ
1212
84 84
Inch
1/2INCH
1212
Square shank 12 x 12 mm
1
Shank Size
1/2INCH
Square shank 12.7 x 12.7 mm (.500")
2 3 4
Feed Direction Shank Length
R
Right-hand Length ( mm )
84
X
Code for special products
Holders
1
2 K
3
4
5
6 X
PSZ Turn
PSZ
12
SCLCR
0616
09
Square shank 12 mm (suitable for all 12 mm or 12.7 mm (.500”) shanks)
1 2 3 4 5 6
Interface Version
12
K
Cutting head
Holder Type
SCLCR
Insert type, clamping; mounting position
Cutter head size Indexable insert
0616
Dimensions “WF x LH”
09
Insert size
X
Code for special products
LF
LF LS
Fig. 2
Fig. 1
LS
HF
WF HF
H
H
Square Shanks
Square Shanks
Dimensions (inch / mm )
Dimensions (inch / mm )
Shank Size Internal Coolant (IC) Connection Thread .750 PSZ20-3/4INCH-R-100 l 2 100 83.8 19.05 25 5/16”-24 UNF 20 PSZ2020R-100 l 2 100 83.8 20 25 BSPP1/8 Cat No. Stock Fig LF LS H HF
Shank Size
Internal Coolant (IC) Connection Thread
Cat No.
Stock Fig LF LS H HF WF
1 1 1
PSZ1010R-84 PSZ1212R-84 PSZ1616R-84
M8x1x6 M8x1x6 BSPP1/8 M8x1x6
10 12 16
84 71 10 13.5 17.6 84 71 12 16 20.2 84 71 16 20 25.5
l l l
l = USA Stocked item
1 3.3071 2.7952 .375 .5315 .6929
PSZ10-3/8INCH-R-84 l PSZ12-1/2INCH-R-84 l PSZ16-5/8INCH-R-84 l
.375 .500 .625
1 3.3071 2.7952 .5000 .6299 .7953 5/16"-24 UNF 1 3.3071 2.7952 .6250 .7874 1.0039 5/16"-24 UNF
Spare Parts Clamping Screws For Shank Cat No.
Hexagon Head Screw
Torx (alternative)
AF ( mm ) Tightening
Cat. No
Insert
Tightening 3Nm/27lb-in 3Nm/27lb-in 4Nm/35lb-in 3Nm/27lb-in 4Nm/35lb-in
3Nm/27lb-in M5x0.5x7x60-E19303 3Nm/27lb-in M5x0.5x9.5x60-E274 4Nm/35lb-in M6x0.75x10.5x60-E17151 3Nm/27lb-in M5x0.5x9.5x60-E274 4Nm/35lb-in M6x0.75x10.5x60-E17151
T10 T10 T20 T10 T20
M5x0.5x7x60-E22259 M5x0.5x9.5x60-E17019 M6x0.75x10.5x60-E19291 M5x0.5x9.5x60-E17019 M6x0.75x10.5x60-E19291
SW 3.5 SW 3.5 SW 4.5 SW 3.5 SW 4.5
10 12 16
.500 .625
Spare Parts Blind Plugs for Coolant Connection For Shanks Cat. No. AF ( mm ) 10 M8X1X6-DIN913 SW 4 12 M8X1X6-DIN913 SW 4 16 HYD-S28 SW 5 1/2" HYD-S1886 SW 5/32'' 5/8" HYD-S1886 SW 5/32''
Torque Wrench sold separately. Torque Wrenches on page 8.
3
Modular Quick-Change System PSZ Turn Gang Plate - Made to Order
¢ Gang Plate with PSZ
l Reduction of machine downtime through minimal effort and quick-change of toolholders l Fast setup time in combination with PSZ Turn system l Increased output through a stable process l No coolant hoses acting as chip catchers l Use of standard holders, all common holders with or without internal cooling can be used. l Coolant connection recommendation: PSZ quick-change system coolant connection Plug & Play
Recommendation: PSZ quick-change system
Coolant connection
Plug & Play
Coolant connection
Coolant connection
Flexible inner cooling
Easy to switch pressure: Low / High / Off
Highest stability from polygon style
4
Modular Quick-Change System PSZ Turn
PSZ GND Series
l =USA Stocked item
3
2
1
PSZ Clamping Device
PSZ Clamping Device Accessories
Spare Parts
Spare Parts Dimensions (inch / mm )
Dimensions (inch / mm )
Clamping Screw (3)
Clamping Screw (3)
Applicable PSZ
Applicable PSZ
Exchange Station (1)
Mounting Handle (2)
Mounting Handle Cat. No.
Cat. No.
Length Width Height
Length Diameter
PSZ12-CHA-SET-Z1098 .500 ( 12 ) l 190 100 155 PSZ12-CHA-E25840PSZ12-MTH-E25836 PSZ16-CHA-SET-Z1099 .625 ( 16 ) l 190 100 155 PSZ16-CHA-E25841PSZ16-MTH-E25837
150 29.6 150 29.6
Clamping Screw PSZ12-MTH-E25836 .500 ( 12 ) PSZ16-MTH-E25837 .625 ( 16 )
M6x12.5x60
M6x12.5x60
Indexable heads are sold separately
PSZ GNDR Grooving
Fig. 1
Clamping Screw
Clamping Screw
CDX
.
.
LH
GCMN____
GNDR
Spare Parts
Dimensions ( mm )
Clamping Screw
Seat Size CW
Grooving Delpth CDX
Cat. No.
Series
Stock Fig.
Insert
CDX
Right Handed CDX
N m
WF LH
PSZ10-K-GNDR-0522-H15010 PSZ10-K-GNDR-0522-H210 PSZ12-K-GNDR-0622-H12507 PSZ16-K-GNDR-0822-H12507 PSZ12-K-GNDR-0622-H15007 PSZ16-K-GNDR-0822-H15007 PSZ12-K-GNDR-0625-H212 PSZ16-K-GNDR-0825-H212 PSZ12-K-GNDR-0625-H312 PSZ16-K-GNDR-0825-H312 PSZ16-K-GNDR-0830-H317 PSZ20-K-GNDR-1230-H217 PSZ20-K-GNDR-1230-H317 LH . .
1 1 1 1 1 1 1 1 1 1 1 1 1
10 10 12 16 12 16 12 16 12 16 16 20 20
. 5 22 1.5 10
LH GCMN150005 GC □□ 20 ○○ - □□ GCMN125005 GCMN125005 . GCMN150005 GCMN150005 GC □□ 20 ○○ - □□ GC □□ 20 ○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□
l l l l l l l l l l l l l
BFTX03510IP15
5 22 2
10
6 22 1.25 7 8 22 1.25 7 6 22 1.50 7 8 22 1.50 7
GCMN____
GCMN____
3.0
6 25 2 8 25 2 6 25 3 8 25 3 8 30 3 12 30 2 12 30 3
12 12 12 12 17 17 17
BFTX0414
Clamping Screw
PSZ GNDL Grooving
Fig. 1
CDX
.
Clamping Screw
Clamping Screw
GCMN____
LH .
GNDL
Spare Parts
Dimensions ( mm )
Grooving Delpth CDX
Clamping Screw
Seat Size CW
Cat. No.
CDX
Series
Stock Fig. CDX
Insert
Left Handed
N m
WF LH
.
.
PSZ10-K-GNDL-0822-H15010 PSZ10-K-GNDL-0822-H210 PSZ12-K-GNDL-1022-H12507 PSZ16-K-GNDL-1222-H12507 PSZ12-K-GNDL-1022-H15007 PSZ16-K-GNDL-1222-H15007 PSZ12-K-GNDL-1025-H212 PSZ16-K-GNDL-1225-H212 PSZ12-K-GNDL-1025-H312 PSZ16-K-GNDL-1225-H312 PSZ16-K-GNDL-1230-H317 PSZ20-K-GNDL-1730-H217 PSZ20-K-GNDL-1730-H317
1 1 1 1 1 1 1 1 1 1 1 1 1
10 10 12 16 12 16 12 16 12 16 16 20 20
8 22 1.5 10
LH . GCMN125005 GCMN150005 GC □□ 20 ○○ - □□ GCMN125005 GCMN150005 GCMN150005 GC □□ 20 ○○ - □□ GC □□ 20 ○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□ GC □□ 3 ○○○ - □□
l l l l l l l l l l l l l
BFTX03510IP15
8 22 2
10
10 22 1.25 7 12 22 1.25 7 10 22 1.50 7 12 22 1.50 7
GCMN____
GCMN____
LH .
3.0
10 25 2 12 25 2 10 25 3 12 25 3 12 20 3 17 30 2 17 30 3
12 12 12 12 17 17 17
BFTX0414
5
Modular Quick-Change System PSZ Turn
PSZ SCLC / PSZ SDHC / PSZ SDJC
l =USA Stocked item
PSZ SCLC External Turning and Facing
Fig. 1
Clamping Screw Clamping Screw
.
Clamping Screw
95°
LH .
SCLC
Spare Parts Dimensions ( mm )
Clamping Screw
.
Cat. No.
Series
Stock Fig. WF LH Insert
95°
N m
Right Handed
LH . PSZ16-K-SCLCR-0816-09 PSZ12-K-SCLCR-0616-09 . PSZ10-K-SCLCR-0516-06 PSZ12-K-SCLCR-0616-06 PSZ16-K-SCLCR-0816-06 PSZ10-K-SCLCR-0516-09 95°
Clamping Screw
1 1 1 1 1 1
10 12 16 10 12 16
5 6 8 5 6 8
16 16 16 16 16 16
l l l l l l
LH .
CC □□ 21.5 □ BFTX02506N 1.5
CC □□ 32.5 □ BFTX03588 3.4
Clamping Screw Clamping Screw
Proling Multi-Purpose PSZ SDHC
Fig. 1
.
Clamping Screw
107.5°
LH .
.
SDHC
Spare Parts Dimensions ( mm )
Clamping Screw
Cat. No.
107.5°
Series
Stock Fig. WF LH Insert
N m
Right Handed
LH .
.
PSZ12-K-SDHCR-0616-07 PSZ16-K-SDHCR-0816-07 PSZ12-K-SDHCR-0622-11 PSZ16-K-SDHCR-0822-11
1 1 1 1
12 16 12 16
6 8 6 8
16 16 22 22
DC □□ 21.5 □ DC □□ 21.5 □ DC □□ 32.5 □ DC □□ 32.5 □
l l l l
BFTX02506N 1.5
107.5°
BFTX03588 3.4
LH .
External / Proling PSZ SDJC
Fig. 2
Fig. 1
.
.
Clamping Screw
93°
93°
LH .
LH .
SDJC
Spare Parts Dimensions ( mm )
Clamping Screw
Cat. No.
Series
Stock Fig. WF LH Insert
.
N m
Right Handed
Left Handed
1 1 1 1 1 1 2
10 12 16 10 12 16 16
5 6 8 5 6
16 16 16 20 22 22
LH . PSZ16-K-SDJCR-0816-07 PSZ10-K-SDJCR-0516-07 PSZ12-K-SDJCR-0616-07 93° PSZ10-K-SDJCR-0520-11 PSZ12-K-SDJCR-0622-11 PSZ16-K-SDJCR-0822-11
— — — — — —
. l l l l l l l
DC □□ 21.5 □ BFTX02506N 1.5
93°
DC □□ 32.5 □ BFTX03588 3.4
LH . 8
12 22
—
PSZ16-K-SDJCL-1222-11
6
Clamping Screw
Modular Quick-Change System PSZ Turn
PSZ SVJB / PSZ SVHC / PSZ SVJC
l =USA Stocked item
External / Proling PSZ SVJB
Fig. 1
Fig. 2
Clamping Screw Clamping Screw
Clamping Screw
.
.
93°
93°
LH .
LH .
SVJB
Spare Parts Dimensions ( mm )
Clamping Screw
.
Cat. No.
.
Series
Stock Fig. WF LH Insert
93°
N m
Right Handed
Left Handed
93°
PSZ10-K-SVJBR-0522-11
—
22 22 22 22 LH .
1 2 1 1
10 10 12 16
5 8 6 8
l l l l
—
PSZ10-K-SVJBL-0822-11
LH .
VB □□ 22 □ BFTX02508NV 1.5
PSZ12-K-SVJBR-0622-11 PSZ16-K-SVJBR-0822-11
— —
Proling Multi-Purpose PSZ SVHC
Clamping Screw
Fig. 1
.
107.5°
LH .
SVHC
Spare Parts Dimensions ( mm )
Clamping Screw
Cat. No.
.
Series
Stock Fig. WF LH Insert
N m
Right Handed .
107.5°
PSZ10-K-SVHCR-0522-11 PSZ12-K-SVHCR-0622-11 107.5° PSZ16-K-SVHCR-0822-11
1 1 1
10 12 16
5 6 8
22 22 22
l l
VC □□ 22 □ BFTX02508NV 1.5 LH .
l LH .
External / Proling PSZ SVJC
Fig. 1
Clamping Screw
.
93°
LH .
SVJC
Spare Parts Dimensions ( mm )
Clamping Screw
Cat. No.
Series
Stock Fig. WF LH Insert
.
N m
Right Handed
1 1 1 1
10 12 16 16
5 22 6 22 8 22
. PSZ10-K-SVJCR-0522-11 PSZ12-K-SVJCR-0622-11 PSZ16-K-SVJCR-0822-11 PSZ16-K-SVJCR-0834-16 93°
93°
l l l l
VC □□ 22 □ BFTX02508NV 1.5
LH .
8 34 VC □□ 33 □ BFTX03588 3.4
LH .
7
Shim Pin
Modular Quick-Change System PSZ Turn PSZ PCLN / PSZ PDJN / PSZ SBT
Insert shim
Lever Pin l =USA Stocked item = World Wide Warehouse Item Blank = Made-to-order item Clamping Screw
PSZ PCLN External Turning and Facing
Fig. 1
.
Shim Pin
95°
Shim Pin
Insert shim
LH .
Insert shim
PCLN
Spare Par
Dimensions ( mm )
Lever Pin
Lever Pin
Clamping Screw Lever Pin Insert Shim Shim Pin
Clamping Screw
Cat. No.
Clamping Screw
Shim
Series
Stock Fig WF LH Insert
N m
Right Handed
Insert shim
.
.
PSZ16-K-PCLNR-0826-12
1
8 26 CN □□ 43 □ ST-1608 5.0 LP-8012 SH-3612 SHP-4112
16
l
Lever Pin
PSZ PDJN External / Proling
95°
95°
Fig. 1
Clamping screw
LH .
LH .
.
Shim
Shim
Insert shim
93°
Insert shim
LH .
Lever Pin
Lever Pin
PDJN
Spare Parts
Dimensions ( mm )
Clamping screw
Clamping Screw Lever Pin Insert Shim Shim Pin
Clamping screw
Cat. No.
Series
Stock Fig WF LH Insert
Clamping Screw
Right Handed
N m
.
16
1 8 26 DN □□ 33 □ ST-1606 5.0 LP-8411 SH-3710 SHP-4108 .
PSZ16-K-PDJNR-0826-11
l
BTR Guage Insert
PSZ SBT Back Turning
93°
Fig. 1
L1
93°
LH .
LH .
H ±0.1
WF
Clamping Screw
LH ±0.1
Clamping Screw
BTR Guage Insert
SBT
Spare Parts Dimensions ( mm ) L1
BTR Guage Insert
Clamping Screw
L1
Guage Insert
Series
Cat. No.
Stock Fig WF H LH L1
N m
PSZ10-K-SBT3R-0522-35 PSZ12-K-SBT3R-0622-35 PSZ12-K-SBT5R-0624-55 PSZ12-K-SBT8R-0630-80 PSZ16-K-SBT3R-0822-35 PSZ16-K-SBT5R-0824-55 PSZ16-K-SBT8R-0830-80 WF LH ±0.1 H ±0.1
1 2.5 5 22 3.82 BTR35 1 2.5 6 22 3.82 BTR35 WF 1 3.7 6 24 5.88 BTR55 1 5.2 6 30 8.83 BTR80 LH ±0.1 1 2.5 8 22 3.82 BTR35 1 3.7 8 24 5.88 BTR55 1 5.2 8 30 8.83 BTR80 H ±0.1
10 12 12 12 16 16 16
l l l l l l l
BFTX0307N 2.0
Insert
(
Coated Carbide /
DLC Coating /
Cermet)
Dimensions ( mm )
Maximum Depth of Cut CDX
Overall Length L
Width of Cut CW
Nose Radius RE
Applicable Holders
Fig 1
Cat. No.
Fig
ø6.8
RE
BTR3505 ● ● « ● BTR3508 ● ● ● BTR5505 ● ● ● ● BTR5508 ● ● ● BTR8005 ● ● « « BTR8008 ● ● ● BTR8015 ● ● « «
1 1 1 1 1 1 1 1 1
0.05 0.08 0.15 0.05 0.08 0.15 0.05 0.08 0.15
« « « « « « « «
SBT35R ○○○○ PBT35R ○○○○
15 3.5 2.5
BTR3515 « « « « « «
CDX
L
PBT55R ○○○○
19 5.5 3.7
BTR5515 ● ● ● « « «
15°
PBT80R ○○○○
24 8.0 5.2
CDX
Recommended Cutting Conditions
Shank Tolerance of SBT A positive tolerance ( 0.1 - 0.3mm ) is applied to the shank height (H) to prevent the cutting edge from interfering with the toolpost. Tool Overhang
Part Material
P Free-Cutting Steel
P Carbon Steel
M Stainless Steel
Tooling
Plunging Traverse Cut Plunging Traverse Cut Plunging Traverse Cut
Cutting Speed (vc) (SFM)
165 to 500
165 to 500
165 to 500
Shank height ( H ) is greater than cutting edge height ( HF ). Toolpost
Feed Rate f (IPR)
.0008 – .004.0008 - .006.0008 - .002.0008 - .004.0008 - .0015.0008 - .0025
Coolant
Oil-based
Amount of tool overhang can be shortened when mounted on a toolpost.
8
Modular Quick-Change System PSZ Turn
Clamping Screw SA3
PSZ ER
l =USA Stocked item = World Wide Warehouse Item Blank: Made-to-order item
External Threading PSZ ER
16ER_ _ _ _ _
Fig. 1
Fig. 3
Insert Shim YE3
Clamping Screw SA3
Clamping Screw SA3
Shim Screw SYE
.
16ER_ _ _ _ _
16ER_ _ _ _ _
LH .
LH ± .01
Insert Shim YE3
ER
Spare Parts
Dimensions ( mm )
Insert Shim YE3
Insert Shim Shim Screw Clamping Screw
Offset HBH
Guage Insert
Shim Screw SYE
Series
Cat. No.
Stock Fig WF LH
Fig 1
.
3.81
Shim Screw SYE
N m
LH ± .01 PSZ12-K-ER-0616-16-1.5% PSZ16-K-ER-0816-16-1.5% PSZ12-K-ER-0617-16-1.5* l PSZ16-K-ER-0817-16-1.5* l
1 1 3 3
12 16 12 16
6 8 6 8
17 2.9 17 0
2 2
Fig 1
16ER YE3 16ER YE3 LH .
SY3 SY3
SA3 SA3
3.81
LH ± .01
— —
— — — —
16 16
16ER 16ER
123511P 3.5 123511P 3.5
* G radient angle: 1.5°
%: These items have been replaced. Spare parts are available for purchase.
Fig. 2
ø9.525
ER Insert
(
Coated Carbide)
PDX
60° American NPT (Full Profile)
ø9.525
3- RE
60°/55° General-purpose Threads (Partial Profile)
Dimensions ( mm )
Dimensions ( mm )
X Direction
Y Direction
Nose Radius Pcs/ Pack
Nose Radius Pcs/ Pack
Thread Ridge Angle
Thread Ridge Angle
Pitch
Pitch
X Direction Y Direction PDX
3- RE
Cat. No.
Fig
Cat. No.
Fig
mm Threads/Inch PDX PDY RE 0.5-1.5 16 - 48 0.8 0.6 0.09
mm Threads/Inch PDX PDY RE
16ER A60-CB
2 2 2 2 2 2
16ER 27NPT-CB — 16ER 18NPT-CB — 16ER 14NPT-CB — 16ER 115NPT-CB — 16ER 08NPT-CB —
2 2 2 2 2
27 18 14
0.8 0.6 0.06 0.8 0.6 0.06 1.5 1.0 0.08
16ER AG60-CB 0.5-3.0 8 - 48 1.5 1.1 0.10
60˚
5
16ER G60-CB 16ER A55-CB
2.0-3.0 8 - 14 1.5 1.1 0.20
60˚
5
—
16 - 48 0.8 0.5 0.05 8 - 48 1.5 1.1 0.08 8 - 14 1.5 1.1 0.22
11.5 1.5 1.0 0.08
16ER AG55-CB —
5
55˚
8
1.5 1.1 0.13
16ER G55-CB
—
60° ISO Metric Thread (Full Profile)
55° Taper Thread for Pipe / BSPT (Full Profile)
Dimensions ( mm )
Dimensions ( mm )
X Direction
Y Direction
Nose Radius Pcs/ Pack
Nose Radius Pcs/ Pack
Thread Ridge Angle
Thread Ridge Angle
Pitch
Pitch
X Direction Y Direction
Cat. No.
Fig
Cat. No.
Fig
mm Threads/Inch PDX PDY RE
mm Threads/Inch PDX PDY RE
16ER 075 ISO-CB 0.75 16ER 100 ISO-CB 1.00 16ER 125 ISO-CB 1.25 16ER 150 ISO-CB 1.50 16ER 175 ISO-CB 1.75 16ER 200 ISO-CB 2.00 16ER 250 ISO-CB 2.50 16ER 300 ISO-CB 3.00
— — — — — — — —
2 2 2 2 2 2 2 2
0.5 1.0 0.09 0.8 0.6 0.14 0.8 0.7 0.15 0.8 0.7 0.20 1.5 1.0 0.23 1.5 1.1 0.26 1.5 1.2 0.33 1.5 1.1 0.41
16ER 28BSPT-CB — 16ER 19BSPT-CB — 16ER 14BSPT-CB — 16ER 11BSPT-CB —
2 2 2 2
28 19 14 11
0.8 0.6 0.13 0.8 0.6 0.18 1.5 1.3 0.25 1.5 1.0 0.31
55˚
5
60˚
5
60° American NPTF (Full Profile)
Dimensions ( mm )
Nose Radius Pcs/ Pack
Thread Ridge Angle
Pitch X Direction Y Direction
Cat. No.
Fig
mm Threads/Inch PDX PDY RE
60° Unified Thread (Full Profile)
Dimensions ( mm )
16ER 27NPTF-CB — 16ER 18NPTF-CB — 16ER 14NPTF-CB — 16ER 115NPTF-CB —
2 2 2 2
27 18 14
0.8 0.6 0.06 0.8 0.6 0.06 1.5 1.0 0.13
X Direction
Y Direction
Nose Radius Pcs/ Pack
Thread Ridge Angle
Pitch
Cat. No.
Fig
60˚
5
mm Threads/Inch PDX PDY RE
11.5 1.5 1.0 0.12
16ER 32UN-CB — 16ER 28UN-CB — 16ER 24UN-CB — 16ER 20UN-CB — 16ER 18UN-CB — 16ER 16UN-CB — 16ER 14UN-CB — 16ER 13UN-CB — 16ER 12UN-CB — 16ER 10UN-CB — 16ER 08UN-CB —
2 2 2 2 2 2 2 2 2 2
32 0.5 1.0 0.10 28 0.8 0.7 0.11 24 0.8 0.7 0.13 20 0.8 0.7 0.16 18 0.8 0.7 0.18 16 0.8 0.8 0.20 14 1.5 1.2 0.23 13 1.5 1.1 0.26 12 1.5 1.0 0.27 10 1.5 1.2 0.33
60° UNJ (Full Profile)
Dimensions ( mm )
Nose Radius Pcs/ Pack
Thread Ridge Angle
Pitch X Direction Y Direction
Cat. No.
Fig
mm Threads/Inch PDX PDY RE
60˚
5
16ER 32UNJ-CB — 16ER 28UNJ-CB — 16ER 24UNJ-CB — 16ER 20UNJ-CB — 16ER 18UNJ-CB — 16ER 16UNJ-CB — 16ER 14UNJ-CB — 16ER 12UNJ-CB — 16ER 10UNJ-CB —
2 2 2 2 2 2 2 2 2
32 28 24 20 18 16 14 12 10
0.5 1.0 0.13 0.8 0.6 0.15 0.8 0.6 0.18 0.8 0.7 0.21 0.8 0.6 0.23 0.8 0.6 0.25 1.5 1.1 0.29 1.5 1.1 0.34 1.5 1.1 0.40
60˚
5
8 2 55° Parallel Thread for Pipe / Whitworth (Full Profile) Dimensions ( mm ) 1.5 1.2 0.42
Nose Radius Pcs/ Pack
X Direction
Y Direction
Thread Ridge Angle
Pitch
Cat. No.
Fig
mm Threads/Inch PDX PDY RE
Insert Nomenclature
16ER 36W-CB — 16ER 32W-CB — 16ER 28W-CB — 16ER 24W-CB — 16ER 20W-CB — 16ER 19W-CB — 16ER 18W-CB — 16ER 16W-CB — 16ER 14W-CB — 16ER 12W-CB — 16ER 11W-CB — 16ER 10W-CB — 16ER 08W-CB —
2 2 2 2 2 2 2 2 2 2 2 2 2
36 32 28 24 20 19 18 16 14 12 11 10
0.5 1.0 0.10 0.5 1.0 0.11 0.8 0.6 0.12 0.8 0.6 0.15 0.8 0.6 0.18 0.8 0.6 0.18 0.8 0.6 0.19 0.8 0.6 0.22 1.5 1.0 0.25 1.5 1.1 0.29 1.5 1.1 0.32 1.5 1.1 0.35 1.5 1.1 0.43
16 E R 150 ISO -
CB
(Example)
༃ Insert Size Symbol 16 Inscribed Circle (mm) 9.525
༅ Feed Direction Symbol R Feed Direction Right Hand
༆ Pitch or TPI Metric = Pitch x 100 Inch= TPI (115 only for 11.5) (Example) 075 150 20 : Pitch 0.75mm : Pitch 1.5mm : 20TPI
༇ Thread Type
༈ Chipbreaker Symbol CB Description With Chipbreaker
Symbol Wiper Edge
Type
55˚
5
ISO UN W NPT BSPT NPTF UNJ
Metric Thread Unied Thread Whitworth
༄ External/Internal Symbol E I Distinction External Internal
American Taper Thread for Pipe Taper Thread for Pipe American Taper Thread for Pipe For Aerospace Equipment 60° General-purpose Thread 55° General-purpose Thread
Symbol
Pitch/TPI
: 0.5 to 1.5mm : 16 to 48 : 0.5 to 3.0mm : 8 to 48 : 2.0 to 3.0mm : 8 to 14
Pitch TPI Pitch TPI Pitch TPI
A AG G
8
60 55
9
Modular Quick-Change System PSZ Turn
PSZ TGAR - Square Edged Grooving Insert
l =USA Stocked item = World Wide Warehouse Item p =Limited Available Item — = Can not make Item Blank = Made-to-order item
External Grooving PSZ TGAR
Fig. 1
.
LH .
TGAR
Spare Parts
Dimensions ( mm )
Clamping Screw
Cat. No.
Series
Stock Fig WF LH
Insert
Right Handed
N m
. Fig 1 PSZ16-K-TGAR4-0822-4 CW PSZ12-K-TGAR4-0622-25 RE PSZ16-K-TGAR4-0822-25 RE GAN PSZ12-K-TGAR3-0622-3 PSZ16-K-TGAR3-0822-3
12 16 16 12 16
6 22 TGAR3033-TGAR3280 8 22 TGAR3033-TGAR3280 8 22 TGAR4250-TGAR4450 6 22 TGAR4150-TGAR4230 8 22 TGAR4150-TGAR4230
1 1 1 1 1
l l l l l
Clamping Screw
.
BFTX0511N 5.0
± 0.025
Cutting Edge GAN
Grade
Coated Carbide AC530U
15° 25° 15° 15° 10°
Honing
LH .
H1
Fig 1
Sharp Edge
IC
Carbide
Coated Cermet T3000Z Coated Cermet T2500Z
Honing Honing
Coated Carbide Cermet Carbide DLC Coating CBN-SUMIBORON PCD-SUMIDIA
± 0.025
LH .
GAN
CW
Cutting Edge GAN
Grade
Fig 1
Coated Carbide AC530U
15° 25° 15° 15° 10°
RE
RE
Honing
T1500A
Sharp Edge
Cermet
H1
Sharp Edge
IC
Carbide
SUMIBORON BN2000
Negative Land 5°
SUMIDIA 15° * For the rake angle when tted on the holder, refer to Sumitomo General Catalog. DA2200 Coated Cermet T3000Z Coated Cermet T2500Z Sharp Edge Honing Honing Cermet T1500A Sharp Edge SUMIBORON BN2000
S
Figure shows right hand (R) tool.
Negative Land 5°
Square Edged Grooving Insert
SUMIDIA 15° * For the rake angle when tted on the holder, refer to Sumitomo General Catalog. DA2200 Sharp Edge Dimensions ( mm )
S
Figure shows right hand (R) tool.
Nose Radius RE
Thickness S
Inscribed Circle IC
AC5015S AC5025S AC530U H1 DL1500 T2500Z T3000Z T1500A BN2000 DA2200 Width of Cut CW RLRLRLRLRLRLRLRLRLRL ● pp ———— 0.33
Maximum Depth of Cut Maximum Groove Depth CDX O.D. Internal Diameter 0.8 0.5 1.0
*Group No.
Cat. No.
Fig
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TGA R/L3033(E) TGA R/L3043(E) TGA R/L3050(E) TGA R/L3053(E) TGA R/L3065(E) TGA R/L3075(E) TGA R/L3080(E) TGA R/L3095(E) TGA R/L3100(E) TGA R/L3110(E) TGA R/L3120(E) TGA R/L3125(E) TGA R/L3130(E) TGA R/L3135(E) TGA R/L3140(E) TGA R/L3145(E) TGA R/L3150(E) TGA R/L3160(E) TGA R/L3165(E) TGA R/L3175(E) TGA R/L3185(E) TGA R/L3200(E) TGA R/L3220(E) TGA R/L3230(E) TGA R/L3250(E) TGA R/L3265(E) TGA R/L3270(E) TGA R/L3280(E) TGA R/L3300(E) TGA R/L4125(E) TGA R/L4145(E) TGA R/L4150(E) TGA R/L4165(E) TGA R/L4175(E) TGA R/L4185(E) TGA R/L4200(E) TGA R/L4220(E) TGA R/L4230(E) TGA R/L4250(E) TGA R/L4265(E) TGA R/L4270(E) TGA R/L4280(E) TGA R/L4300(E) TGA R/L4320(E) TGA R/L4330(E) TGA R/L4350(E) TGA R/L4370(E) TGA R/L4390(E) TGA R/L4400(E) TGA R/L4410(E) TGA R/L4420(E) TGA R/L4430(E) TGA R/L4440(E) TGA R/L4450(E) TGA R/L4480(E)
0.43 0.50 0.53 0.65 0.75 0.80 0.95 1.00 1.10 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.60 1.65 1.75 1.85 2.00 2.20 2.30 2.50 2.65 2.70 2.80 3.00 1.25 1.45 1.50 1.65 1.75 1.85 2.00 2.20 2.30 2.50 2.65 2.70 2.80 3.00 3.20 3.30 3.50 3.70 3.90 4.00 4.10 4.20 4.30 4.40 4.50 4.80
1
pp ————
0.05 9.525 3.18
1.2 0.8 1.4
pp
pp pp
pp
pp
*3 0.1
1
9.525 3.18
2.0 1.5 2.5
pp
pp ● pp
pp pp
pp pp
pp
pp pp
*3 0.1
1
9.525 3.18
2.5 2.0 3.0
pp pp pp
pp pp pp pp pp pp p pp pp pp pp pp pp pp pp p pp
*2 0.2 12.70 4.76
2
2.0 1.7 2.5
*2 0.2
3
12.70 4.76
3.5 2.5 3.9
*1 5.0 *1 5.0
*1 5.4 *1 5.4
*2 0.3
4
2.5
12.70 4.76
*2 0.3 12.70 4.76 *2 0.3 12.70 4.76
4
2.5
*1 5.0 2.5 5.4
4
*2 0.3
pp pp pp pp
pp
4.76
4
12.70
5.0 2.5 5.4
*2 0.4
pp
pp
pp pp
5.00
* Add E as the part number suffix for T1500A. Select applicable inserts for the holders by using matching group numbers. *1: CDX = 4.4 (maximum groove depth 4.0) for CBN - SUMIBORON and PCD - SUMIDIA (2.5 for internal diameter machining) *2: RE = 0.2 for CBN - SUMIBORON; RE = 0.1 for PCD - SUMIDIA *3: T1500A is RE = 0.2 10
Modular Quick-Change System PSZ Turn PSZ TGAR - Round Edged Grooving Insert / TTE Insert
l =USA Stocked item = World Wide Warehouse Item
Fig 1
1
± 0.025
GAN
CW
* For the holder, SUMIBO SUMIDIA Coated Ca Carbide Coated C Coated C Cermet
Cutting Edge GAN
Grade
± 0.025
GAN
RE
Coated Carbide AC530U
CW
15° 25° 15° 15° 10°
Honing
IC
H1
Sharp Edge
Carbide
RE
Coated Cermet T3000Z Coated Cermet T2500Z
Honing Honing
IC
T1500A
Sharp Edge
Cermet
SUMIBORON BN2000
Negative Land 5°
DA2200
15°
Sharp Edge
SUMIDIA
S
Figure shows right hand (R) tool.
* For the rake angle when tted on the holder, refer to page F44.
S
Figure shows right hand (R) tool.
(
Coated Carbide /
Cermet /
Carbide)
Round Edged Grooving Insert
Dimensions ( mm )
AC530U H1 T2500Z T3000Z Width of Cut CW R L R L R L R L
Maximum Depth of Cut
Maximum Groove Depth CDX
Nose Radius RE
Inscribed Circle IC
Thickness
*Group No.
Cat. No.
Fig
Internal Diameter
O.D.
S
TGA R/L4050R
2 1
1.00 1.50 2.00 2.50 3.00 4.00
2.0
1.7
2.5
0.50 12.70 4.76
TGA R/L4075R TGA R/L4100R TGA R/L4125R TGA R/L4150R
1 1 1 1 1
0.75 1.00 1.25 1.50 2.00
3
3.5
2.5
3.9
12.70 4.76
4
5.0
2.5
5.4
12.70 4.76
TGA R/L4200R
Select applicable inserts for the holders by using matching group numbers.
TTE inserts fits on PSZ - TGAR Holders
Fig 2 (Threading)
11°
PNA
PDX
RE
IC
S
TTE Insert (
DLC Coating )
Coated Carbide /
Cermet /
Dimensions ( mm )
Thread Ridge Angle
Inscribed Circle
Nose Radius
X Direction
Max Depth of Cut
Thickness Applicable Holder
Pitch
Pcs/ Pack
Fig
Cat. No.
S
Threads/Inch RE PDX CDX PNA IC
mm
TTER36002075 0.20 ~ 0.75 80 ~ 32 0.05 0.55
2 2 2 2 2 2 2 2 2 2 2 2
0.65 0.65 1.30 1.30 1.80 1.80 2.40 2.40 1.50 1.50 2.40 2.40
60 9.525 60 9.525 60 9.525 60 9.525 60 9.525 60 9.525 60 9.525 60 9.525 55 9.525 55 9.525 55 9.525 55 9.525
3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18
TTEL36002075
0.20 ~ 0.75 80 ~ 32 0.05 0.55
TTER36005125 0.50 ~ 1.25 56 ~ 20 0.05 1.00
TTEL36005125 TTER3601015 TTEL3601015 TTER3601530 TTEL3601530 TTER3554816 TTEL3554816 TTER3552008 TTEL3552008
0.50 ~ 1.25 56 ~ 20 0.05 1.00 1.00 ~ 1.50 24 ~ 16 0.10 1.30 1.00 ~ 1.50 24 ~ 16 0.10 1.30 1.50 ~ 3.00 16 ~ 8 0.20 1.70 1.50 ~ 3.00 16 ~ 8 0.20 1.70
GWC 10
48 ~ 16 0.05 1.00 48 ~ 16 0.05 1.00 20 ~ 8 0.10 1.50 20 ~ 8 0.10 1.50
Recommended Cutting Conditions Work Material P General Steel
M Stainless Steel
S Exotic Alloy N Non-ferrous Metal H Hardened Steel
Insert Grade H1 DA2200 BN2000 Cutting Speed v c (SFM) 160 to 650 330 to 600 330 to 600160 to 650160 to 650260 to 500260 to 400 65 to 265650 to 1000650 to 1000 260 to 400 Feed Rate f (IPR) .001 to .004 .002 to .004 .002 to .003 .001 to .004.001 to .004.002 to .003.002 to .003.0004 to .0012.002 to .006.002 to .006 .001 to .003 AC530U T2500Z/T3000Z T1500A AC5015/AC5025S AC530U T2500Z/T3000Z T1500A AC5015/AC5025S ● Ordering TGA Type Special Inserts Use the "Special Grooving Insert Request Form" when ordering special inserts (with different shapes, widths of cut, and cutting edge lengths). Make a copy of the form, fill it out and send it to a Sumitomo Electric Carbide, Inc. Sales Representative or distributor.
11
Modular Quick-Change System PSZ Turn Hoses, Blanks & Parts
: Worldwide Warehouse Item Blank : Made-to-order Item l : USA Stocked Item
Hoses
PSZ Parts (Hose)
Fig 1
Dimensions (inch / mm )
Fig 1
Width across Flats: 14 Width across Flats: 12 Width across Flats: 14 Width across Flats: 12
Cat. No.
Stock L
End 1
End 2 Fig
Thread 2 Thread 2
J-HOSE-BSPT1/8M-BSPT1/8M-200 J-HOSE-BSPT1/8M-BSPT1/8M-300 J-HOSE-FJIC1/4-FJIC1/4-8.0 J-HOSE-FJIC1/4-FJIC1/4-10.0 J-HOSE-5/16-24M-5/16-24M-9.0 J-HOSE-M8X1M-M8X1M-9.0 J-HOSE-BSPP1/8M-BSPP1/8M-9.0
● ● ● ● ● ● ●
BSPT1/8M BSPT1/8 M 2 BSPT1/8M BSPT1/8 M 2
200 300
Fig. 1
Thread 1
Thread 1
L
8.0 FJIC 1/4 FJIC 1/4 1 10.0 FJIC 1/4 FJIC 1/4 1 9.0 5/16-24M 5/16-24M 2 9.0 M8X1 M M8X1 M 2 9.0 BSPP1/8 M BSPP1/8 M 2
L
Fig 2
Fig 2
Width across Flats: 14 Width across Flats: 12
Width across Flats: 14 Width across Flats: 12
Thread 2 Thread 2
Fig. 2
Fig 1
Fig 1 Thread 1
Width across Flats: 14 Width across Flats: 12 Width across Flats: 14 Width across Flats: 12
L
Thread 1
Thread 2
L
Thread 2
Fig 3
Hoses are sold separately.
Fig 3 Width across Flats: 14 J-MJIC1/4-NPT1/8M-90 Width across Flats: 14 J-MJIC1/4-NPT1/8M-90
Thread 1
Thread 1
Width across Flats: 12 Width across Flats: 12
L
Parts (Hose Assembly)
Dimensions (inch/ mm ) Thread 2
Fig 2
Fig 2
Thread 2
Cat. No.
Stock L Thread 1
Fig
Thread 2
Width across Flats: 14 Width across Flats: 12 Width across Flats: 14 Width across Flats: 12
Thread 2
L
Thread 2
J-ASSY-NPT1/8M-NPT1/8M-90-8.0 *
●
8.0 NPT1/8M NPT1/8 M (90deg) 3 10.0 NPT1/8M NPT1/8 M (90deg) 3
Fig. 2
L
J-ASSY-NPT1/8M-NPT1/8M-90-10.0 * ●
Thread 1
Thread 1
Thread 1
Thread 1
L
J-HOSE-G1/8-G1/8-200 J-HOSE-G1/8-G1/8-300
G1/8 G1/8
G1/8 G1/8
● ● ● ● ● ●
L
2 2 2 2 2 2
200 300
Fig 3
Fig 3
Width across Flats: 14 J-MJIC1/4-NPT1/8M-90 Width across Flats: 14 J-MJIC1/4-NPT1/8M-90
Width across Flats: 12 Width across Flats: 12
J-HOSE-MJIC1/4-NPT1/8-10.0 J-HOSE-MJIC1/4-NPT1/8-8.0 J-HOSE-R1/8-G1/8-200 J-HOSE-R1/8-G1/8-300
10.0 MJIC1/4 8.0 MJIC1/4
NPT1/8 NPT1/8
Fig. 3
Thread 2
Thread 2
G1/8 G1/8
R1/8 R1/8
200 300
L L
Thread 1
Thread 1
* Required separately sold MJIC Connectors to connect to holder or machine Parts (Connector)
Dimensions ( mm )
Cat. No.
Stock Angle Thread 1 Thread 2 Fig
Fig 1
Fig 2
Fig 3
J-MJIC1/4-NPT1/8M J-MJIC1/4-NPT1/8M-90 J-FJIC1/4-BSPT1/8M J-MJIC1/4-5/16-24M J-MJIC1/4-M8X1M J-MJIC1/4-BSPP1/8M J-MJIC1/4-BSPT1/8M J-MJIC1/4-5/16-24M-90 J-MJIC1/4-BSPP1/8M-90 J-MJIC1/4-NPT1/8F
1 2 1
0°
MJIC1/4 MJIC 1/4 FJIC1/4
NPT1/8 M NPT1/8 M BSPT1/8 M
14
20
14 Thr
●
Thread 2
90°
Thread 1
14
0° 0° 0° 0° 0°
MJIC1/4 5/16-24 M 1 MJIC1/4 M8 X 1 M 1 MJIC1/4 BSPP1/8 M 1 MJIC1/4 BSPT1/8 M 1 MJIC1/4 5/16-24 M 2 MJIC1/4 BSPP1/8 M 2 MJIC1/4 NPT1/8F 3 Fig 2 Thread 1 Thread 2
Thread 1
29
Thread 2
90° 90°
Fig 1
Fig 3
14
20
Thread 2 ID
Thread 1
14
14
0° 0° 0° 0°
L1
J-G1/8-R1/8-00 J-G1/8-R1/8-90 J-NPT1/8-G1/8-00 J-NPT1/8-R1/8-00
G1/8 G1/8
R1/8 R1/8 G1/8 R1/8
1 2 1 1
90°
Thread 1
NPT1/8 NPT1/8
WF
D
29
L1
29
Thread 2
LF
WF
D
L1
Fig. 1
LF
Fig. 3
Fig. 1
Fig. 2
WF
D
LF
Lubricant Cat. No. Stock E25834 l Lubricant is sold separately
Torque Wrench
Blanks
Made-to-order items
Dimensions (Inch / mm )
Dimensions ( mm )
Cat. No.
Applicable PSZ Stock Fig Series Clamping Screw
Cat. No.
Stock Fig LF L1 WF D
7000019-3NM .375 (10), .500 (12) 7000020-4NM .625 (16), .750 (20)
1 SW3.5 1 SW4.5 2 SW3.5 2 SW4.5 3 TX20
PSZ12-R-D30-L25-RV PSZ16-R-D35-L30-RV
1 25+1 12.5 30 2.0
l l l l l
1
30 15.5 35 2.5
Hexagon Socket
PSZ12-SET-T PSZ16-SET-T PSZ20-SET-T
.500 (12) .625 (16) .750 (20)
TX20
Torque Wrenches are sold separately from holders
PSZ T urn P roduct P age
Sumitomo Electric Tool Engineering Center 5637 S. Westridge Drive New Berlin, WI 53151
Sumiarbide Canada, Inc. 150 Research Lane Unit #210 Guelph, Ontario N1G 4T2 Phone: (519) 265-6050 Phone: (844) 211-6050
Sumitomo Electric Carbide, Inc. Headquarters
Michigan Branch 26800 Meadowbrook Suite 120 Novi, MI 48377 Indiana Branch 595 S. Emerson Avenue Suite 100 Greenwood, IN 46143
1001 Business Center Drive Mount Prospect, IL 60056 Phone:
(800) 950-5202 (847) 635-7866
Fax:
Website:
www.sumicarbide.com
CAT.PSZTURN.10/25
12
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