MATERIALS AND MANUFACTURING
−− Crash performance advantages −− Design for manufacturability
as well as those who have some basic experience in the field.
Learning Objectives At the completion of the course the attendee will be able to: • Demonstrate the difference between natural rubber and synthetic rubber • Contrast the difference between thermoset rubber and thermoplastics • Choose the correct rubber system for specific applications • Discuss the most common testing methods used to classify rubber characteristics • Describe and contrast the characteristics between different fabrication methods • Recognize the importance of cross-link density relative to rubber characteristics • Apply the principles presented to create specifications and improve the quality of rubber articles Who Should Attend This course is structured to benefit all those who design, make, buy or sell rubber products. The seminar will enhance those who have some level of experience and will lay a firm foundation for those new to working, buying or selling this complicated material. Prerequisites Participants should have a college degree with basic engineering and chemistry. Topical Outline • What is rubber • How rubber is classified • How is rubber made • Difference between natural and synthetic rubber • Rubber vs. Plastics: differences • Rubber types • Establishing design targets • How to select the correct rubber type from design targets • Rubber formulating overview • Rubber mixing methods • Testing methods • Rubber curing • Cure state vs properties • Rubber fabrication • Product specifications
DAY TWO • Stamping Tooling
−− Formability −− Springback −− Effect of material variation
−− Press tonnage −− Edge fracture −− Lubrication −− Die design standards −− Die materials and surface treatments −− Die maintenance • Die Try-Out −− Proof tooling
−− Trouble shooting −− Lessons learned • Hot Stamping Overview • Roll Forming • Welding / Joining −− Other assembly considerations • Types of Welding −− Key elements of resistance welding −− Weld Quality Testing −− Difference in RSW of AHSS versus Mild Steels −− Other automotive assembly joining • Case Studies
Instructor: Fee: $1415
Jody N. Hall
1.3 CEUs
URL:
sae.org/learn/content/c1416/
Introduction to Rubber Science and Technology 1 Day | Classroom Seminar I.D.# C1812
Rubber – a loosely cross-linked network of polymer chains that when strained to high levels will forcibly return to at or near it original dimensions. This course is designed to provide the participant with a thorough understanding of rubber’s engineering characteristics. This class will introduce the various sources of rubber, both natural and synthetic. The class will contrast the differences between rubber and plastics; including thermoplastic rubber. Detailed discussions on how to select the correct rubber polymer for the application, highlighting the pros and cons of each major rubber type. Rubber is used in the manufacture of automotive gaskets, oil seals, and rotating shaft seals; reciprocating seals; O-rings; pass through seals/gaskets; aerospace seals; and boots/bellows. The subject matter is well suited for both the novice
Instructor: Fee: $835
Francis J. Walker
.7 CEUs
URL:
sae.org/learn/content/c1812/
145
3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning | Email us atcorplearn@sae.org
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