MATERIALS AND MANUFACTURING
• Describe what an operator needs to do while the AM machine is building a piece • Describe what occurs in the removal step of the additive manufacturing process • Describe the processes that may take place in the post- processing step of the additive manufacturing process • Describe what can be done with a finished additive manufacturing product • Describe how individual additive manufacturing processes may differ from the basic steps of the process Additive Manufacturing Methods and Materials This course provides users with an overview of the different processes used in additive manufacturing. It also details the materials used in each process and any additional considerations specific to those materials. Topical Outline • Objectives • Additive Manufacturing Methods • Material Extrusion • Material Extrusion: Materials and Hazards • Directed Energy Deposition • Directed Energy Deposition: Materials and Applications • Material Jetting • Binder Jetting • Powder Bed Fusion • Powder Bed Fusion: Methods and Applications • Vat Photopolymerization • Sheet Lamination • Summary Learning Objectives • Define additive manufacturing • Describe material extrusion systems • Describe the hazards associated with materials used in material extrusion
Design for Additive Manufacturing This course discusses how to conceptualize and create a part design for an additive manufacturing (AM) process. DFAM provides engineers with an incredible degree of freedom. AM processes are capable of creating prototypes or parts with increased complexity, functionality, and integration. AM also allows for other unique manufacturing opportunities, such as mass customization. Though there are some design limitations with DFAM, such as part size and material choice, the process is mainly characterized by the opportunities it provides engineers. After taking this course, users will understand key DFAM concepts, such as functional complexity and hierarchical complexity, the basics of AM production processes, and how DFAM concepts related to basic AM production.
Topical Outline • Introduction to Design for Additive Manufacturing • Advantages of AM • Disadvantages of AM • AM Processes • Manufacturing Design
• Designing for Traditional Manufacturing • Designing for Additive Manufacturing • AM Basics Review • Rapid Prototyping • Role of AM in End-Use Manufacturing
• Other Applications of AM • AM Application Review • Part Complexity • Functional Complexity • Part Integration • Mass Customization • Design Consideration Review • Selecting an AM Process
• Machine Setup • CAD Modeling • Design Tools • Reverse Engineering • STL File • Support Structures
• Describe directed energy deposition systems • Describe directed energy deposition materials and applications • Describe material jetting systems • Describe binder jetting systems • Describe powder bed fusion systems • Describe select laser sintering and directed metal laser sintering • Describe vat photopolymerzation systems • Describe sheet lamination systems
• Part Orientation • Post-Processing • Final Review Learning Objectives • Describe additive manufacturing and basic design considerations for additive manufacturing • Describe advantages of AM • Describe disadvantages of AM • Describe the various AM processes • Describe the process of designing a part for manufacturing
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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning | Email us atcorplearn@sae.org
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