MATERIALS AND MANUFACTURING
• Describe AM rapid prototyping and how it can be used in traditional manufacturing operations • Describe using AM as a secondary process • Describe the use of AM in creating industrial tooling • Describe end-use AM • Describe AM mass customization • Describe how to integrate AM mass customization with a traditional manufacturing operation • Describe AM part integration and how it relates to combining AM and traditional manufacturing • Describe hybrid manufacturing processes Additive Manufacturing as a Secondary Process This course provides a comprehensive overview of the way in which manufacturers can use additive manufacturing (AM) as a secondary, or indirect, process. AM methods can make a variety of tooling, such as molds and patterns, for use in several different casting, forming, and molding processes. Using AM as a secondary process benefits traditional manufacturing processes by reducing costs associated with lead time, tooling, and labor. An individual must understand the different advantages and disadvantages associated with AM as a secondary process prior to determining whether or not to utilize it. Knowledge about AM secondary processes and their benefits is important in order to understand the full impact that AM has upon traditional manufacturing. After completing this course, users will be able to identify the traditional manufacturing areas that benefit from using AM as a secondary process and the advantages and disadvantages of doing so. Topical Outline • Objectives • Additive Manufacturing as a Secondary Process • AM as a Secondary Process: Advantages and Disadvantages • Investment Casting • AM for Investment Casting • Sand Casting • AM for Sand Casting • Die Casting • AM for Die Casting • Review: AM for Casting Processes • Silicone Molding • AM for Silicone Molding • Composite Molding • AM for Composite Molding • Review: AM for Molding Processes • Other Forming and Molding Processes • AM for Other Forming and Molding Processes • Electrical Discharge Machining • AM for Electrical Discharge Machining
Logistical concerns of integrating AM with traditional manufac- turing include purchasing the correct machines and updating safety protocols. Design concerns involve upskilling engineers so that they can take full advantage of AM capabilities. After taking this course, users will understand how to take full advantage of AM as a tool to augment a traditional manufacturing operation.
Topical Outline • Traditional Manufacturing Operations • Additive Manufacturing Operations • Additive Manufacturing Processes • AM Basics Review • Combining Traditional and Additive Manufacturing • Economics of AM: Production Costs • Economics of AM: Manufacturing System Costs • Product Development and Production • Economics of AM Review • AM Tools and Material • Upskilling Engineers and Operators • AM Production Considerations: Part Orientation and Support Structures • AM Production Considerations: Thermal Distortion • AM Production Considerations: Post-Processing • AM Safety • AM Production Considerations Review • Rapid Prototyping • AM as a Secondary Process
• Creating Tools with AM • Supportive AM Review • End-Use AM • Mass Customization • Integrating Mass Customization • Part Integration • Hybrid Manufacturing • Final Review Learning Objectives
• Describe traditional manufacturing operations • Describe additive manufacturing operations
• Describe the various additive manufacturing processes • Describe some considerations of combining traditional and additive manufacturing • Describe AM production costs • Describe AM manufacturing system costs • Describe how AM affects product development and production • Describe important AM tools and AM materials • Describe important considerations for upskilling engineers and operators for AM processes • Describe AM production considerations related to part orientation and support structures • Describe AM production considerations related to thermal distortion • Describe AM production considerations related to post-processing • Describe general AM safety considerations
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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning | Email us atcorplearn@sae.org
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