POWER AND PROPULSION
• Describe the purpose and operation of battery pack contactors, the battery pack Pre-Charge circuit, and the battery pack Current Sensor • Identify the components in air and liquid cooling system for lithium battery packs • Identify and describe the components of a battery management system cell balancing system • Explain the difference between how vehicle instrumentation displays battery pack SOC% vs. actual battery pack SOC% • Relate in how SEI Layer growth effects battery cell operation • Describe how failure modes on the positive and negative electrode evolve • Compare the difference between battery power vs. capacity • Explain the battery pack Stress Test process and how the results can help determine what actions are needed Who Should Attend Engineers with limited or some knowledge or experience with high voltage Lithium battery pack education will find this course of benefit. There are also areas within the course that could benefit more seasoned battery pack professionals. Whether an Engineer is involved with HEV, PHEV, BEV, EREV or FCEV products, this course will provide information on Lithium cell operation, Battery Management System operation, battery pack hardware systems, battery cell failure modes, cell/module testing methods, battery stress testing, and how this differs from NiMH Systems. Topical Outline Part 1: Lithium Ion Battery Families: Cell Construction and Operation −− All Battery Electric Vehicles (BEV)
−− Stop/Start functionality — Accessory drives • Control Strategies −− Regenerative braking
−− Parallel hybrid hydraulic systems −− Series hybrid hydraulic systems
−− Engine operation management — Simplified engine calibration for emissions and fuel economy; Advanced engines enabled by series hybrids −− Safe Operation • Application Examples −− Car and taxi
−− Light truck (SUV, pickup, work truck) −− Light delivery truck and shuttle bus −− Refuse and transit bus −− Off-highway • Hydraulic Hybrid Potential and Developments • Course Assessment and Summary
Instructor: Fee: $1415
Simon J. Baseley
1.3 CEUs
URL:
sae.org/learn/content/c0833/
Lithium Ion Family Battery Systems 10 Hours | On Demand Course I.D.# PD291810
The Lithium Ion family of technologies are the primary technology for plug-in and electric vehicles but, it is also being found in hybrid products. Each family can have a different discharging voltage characteristic which effects vehicle and Scan Tool diagnostics. This five-part series will provide the necessary information on all of the Lithium technologies, cell balancing systems, failure modes, diagnostics, and how these battery packs can be repaired instead of replaced. At the conclusion of this course from SAE training partner FutureTech*, you will will be able to identify the various Lithium formats, aspects cell aging, rebuilding concepts, and understand how to use Scan Tool PIDs to help analyze, diagnose and repair the battery pack. GM, Honda, Hyundai, Nissan, Tesla, Toyota electric and hybrid vehicle products are featured. While the duration of this five-partseriesis 10 hours, the estimated time to completion, including knowledge checks and the final learning assessment, is eleven hours. Learning Objectives By participating in this On Demand Course, you will be able to: • List the advantages and disadvantages of lithium technologies and the automotive lithium battery formats • Describe the discharging and charging process of a lithium battery cell • Describe the operation of a battery module/cell temperature sensing circuit
−− All Plug-In Hybrid Electric Vehicles (PHEV) −− Hybrid Electric Vehicles (HEV) - Examples −− Buick LaCrosse
−− Chevrolet Malibu (e-Assist) −− Ford Fusion (2013) & C-Max −− Honda Civic (2013) −− Hyundai Sonata/Kia Optima −− Mercedes-Benz S400 −− VW Jetta
Part 2: Lithium Product Systems −− Battery Pack Hardware −− Temp Sensors
−− HV Contactors and Pre-Charge System −− Current Sensor −− Battery Pack Cooling Systems −− Battery Heating Systems −− Hardware Diagnostics
Part 3: Vehicle Performance Changes Due to Lithium Aging and Cell Balancing −− Ensure/limits Cell Overcharging −− Differences in Cell Aging/Degradation
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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning | Email us at corplearn@sae.org
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