ENGINEERING TOOLS & METHODS
Topical Outline DAY ONE • Introduction to DFM/DFA and DFM/DFA objectives −− DFM, DFA and Product Life Cycle −− Six Steps of the DFM/DFA Life Cycle Model −− DFM and DFA advantages and challenges in a Product Development environment • Design Considerations −− Creating the DFM/DFA Environment −− Guidelines for selecting DFM candidates −− Integrating FMEA and DFM/DFA −− Material Selection process −− Project Cost Estimation −− DFM Worksheet, Tables and Terms Defined −− Minimizing part count using the Minimum Part Criteria −− Finalizing the Critical Design Characteristics −− DFM introductory project DAY TWO • Design Considerations (cont) −− Operator Interface Considerations - Handling, Insertion, and Fastening issues −− Calculating initial design efficiencies −− Prioritizing Design Improvement efforts using the Worksheet codes −− Finalizing DFM project • Process Considerations −− Workplace Layout −− Methods of Assembly −− Lean Production Metrics −− Error proofing
−− Techniques for RPN prioritization and developing recommended action −− Exercise 3 - Completing the Flashlight Process FMEA −− Application of the Machinery FMEA −− Effective use of the occurrence and detection tables −− Validating process and machinery control techniques
Instructor: Fee: $1595
Angelo Mago
1.3 CEUs
URL:
sae.org/learn/content/c1510/
Design for Manufacture and Assembly (DFM/DFA) 2 Days | Classroom Seminar I.D.# C0418 This seminar provides a functional understanding of the principles involved in conducting a Design for Manufacture/Design for Assembly study. DFM/DFA can support both manual and automated processes resulting in significant cost savings through simpler designs with fewer components. Related topics include workstation layouts, ergonomic considerations and errorproofing. Actual examples from the automotive industry are used to support the lecture and participants complete actual design efficiency using the DFM/DFA worksheet. • Recognize and list the benefits of the DFM/DFA method in creating product designs which support manufacturing processes leading to short and long term product cost savings • Outline a Robust Manufacturing Plan that optimizes and simplifies product design without sacrificing quality • Objectively determine which designs would be suitable as DFM/DFA candidates • Perform the essential stages of a Design for Manufacture process including the analysis required to overcome typical manufacturing difficulties encountered in product design • Construct an actual DFM/DFA worksheet and calculate design efficiency using an instructor provided project Who Should Attend Product Engineers, Designers and Managers, Manufacturing and Tooling Engineers, and Project Managers who desire to understand DFM/DFA as a product design tool to increase manufacturability of product assemblies. The course is best suited for individuals in the manufacturing industry and is beneficial to OEMs and Tier suppliers. Learning Objectives By attending this seminar, you will be able to:
• Introduction to DFM Concurrent Costing • Total cost savings through DFM and DFA
Instructor: Fee: $1415
Angelo Mago
1.3 CEUs
URL:
sae.org/learn/content/c0418/
Design for Manufacturing & Assembly 1 Day | Classroom (Available for Private Delivery Only) I.D.# 95032 Design for Manufacturing and Assembly (DFM+A), pioneered by Boothroyd and Dewhurst, has been used by many companies around the world to develop creative product designs that use optimal manufacturing and assembly processes. Correctly applied, DFM+A analysis leads to significant reductions in production cost, without compromising product time-to-market goals, function- ality, quality, serviceability, or other attributes. This seminar will include information on how DFM+A fits in with QFD, Concurrent Engineering, Robust Engineering, and other disciplines.
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3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning | Email us at corplearn@sae.org
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