ENGINEERING TOOLS & METHODS
Prerequisites Problem Solving Basics and experience with product development.
Fundamentals of Statistical Process Control 2 Days | Classroom (Available for Private Delivery Only) I.D.# C0553 As competition for market share increases, so does the need to monitor processes and quality to ensure top-notch products. This hands-on seminar will provide you with the skills to apply and maintain statistical process control to assist your organization in the improvement of various processes to achieve higher percentage yield or higher quality products or services. Quality characteristics (process outputs to track), measurement systems, sampling strategies, types of control charts, construction of control charts, and control chart interpretation will be covered. The determination of the key process parameters and controlling them to provide consistent results will improve quality and lower costs, in particular, scrap and rework costs. Statistical theory and depth are kept to a minimum while you learn how to utilize the tools. Attendees will receive a copy of the Statistical Process Control Manual (SPC-3, 2nd Edition) by the Automotive Industries Action Group.
Topical Outline SESSION ONE • FMEA Introduction
−− Background and History −− The FMEA Standards - MIL-STD_1629, SAE J1739, AIAG −− Relationship of Design and Process FMEA in a design & manufacturing environment SESSION TWO • Five Types of FMEAs SESSION THREE • FMEA and Risk Management
−− Defining Risk Management −− FMEA and Robust Design −− FMEA as part of Design to Cost −− FMEA as Product Liability Protection SESSION FOUR
• Managing the FMEA Process −− Assembling the FMEA Team −− Facilitator Role during the FMEA Process −− Capturing the 6 Levels of Voice of the Customer (VOC) −− The FMEA Database and FMEA Templating −− Tips for standardizing concise expression of failure modes, effects and causes SESSION FIVE • Column By Column Review of the FMEA - Part 1 −− Header −− Item/Function - Primary, Secondary and Customer Satisfaction −− Failure Mode −− Effects and Severity
Learning Objectives Upon completion of this seminar, you will be able to: • Describe the purpose and uses of SPC • Select the best measurement system to use for a specific application • Identify an appropriate process sampling strategy • Determine the basic type of control chart to use • Collect data and construct basic control charts • Interpret control chart results Who Should Attend
Quality managers, engineers, and technicians, project engineers, manufacturing engineers, technical specialists and anyone with responsibility for product or process control who want to apply SPC in the workplace should attend this seminar. Individuals seeking to attain the Certified Quality Engineering status within the American Society for Quality will find this course particularly helpful. Prerequisites Participants should have at least high school mathematical and graphing skills, and a good technical understanding of products, processes, and measuring devices in their work environment.
−− Causes and Occurrence −− Controls and Detection
SESSION SIX • Column By Column Review of the FMEA - Part 2 −− Calculating and Assessing RPN −− Risk Tables and RPN assignment strategies −− Recommended Actions −− Responsibility and Target Dates −− Verification • Singularities • Verification and Validation of Results
Topical Outline DAY ONE • Introduction
• Control of Modeling Error • Useful Modeling Techniques • Types of Boundary Conditions
• Viewpoints and Determinants of Quality • SPC: Part of a Product Quality System −− SPC philosophy: prevention versus detection −− Process control system −− Causes of variation: common and special
Instructor: Fee: $835
Angelo E. Mago
1.2 CEUs
URL:
sae.org/learn/content/wb1422/
64
3 ways to get a no-obligation price quote to deliver a course to your company: Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning | Email us at corplearn@sae.org
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