Traverse Rotary dresser
Example of Rotary Dresser for Profile Forming
AR1
AR2
AR3
AR4
AR5
AR6
AR7
Prof ile
Used for traverse dressing of grinding wheels.
Used for total forming shape of grinding wheel.
Uses prismatic diamonds that offers consistent sharpness and wear resistance.
Diamonds set on both shoulders are
This is a double- shouldered radius type using natural diamonds. This type is used for forming wide grinding wheels and for forming a radius around the
This is a Impregnated type with ne diamond grains bonded by sintered metal. It has a long life, but the wider the abrasive grain layer, the worse the cutting ability.
Cup-shaped dresser suitable for dressing small-diameter grinding wheels.
Various Gears
Tap
Ball Screws
Various Shafts
Needle Valve
suitable for processing micro-pro le.
Excellent for micro-shape machining.
Features
Allesta
Traverse Rotary Dresser for High Precision Profile
periphery of the grinding wheel.
Various customizations are available with our micro-shape machining technology at the tool edge to meet a wide range of requests.
Features • Rotary dresser for traverse forming that enables machining of fine shapes by its acute edge angle design. • The abrasive grain and grain arrangement that specialized for traverse process enables to achieve high accuracy and long life. Applications • Interpolate dressing of conventional grinding wheel and CBN wheel for profile grinding. • Bearings, Ball screws, Needle valves, Various shafts, Gears, Taps, Rolling dies
Edge R (mm)
-
≥ 1.5
≥ 0.25
≥ 0.25
≥ 0.25
-
-
Profile Accuracy (µm)
≥ 1.5
≥ 2
≥ 2
≥ 2
≥ 2
-
-
Edge Angle (degree)
-
-
≥ 40
-
-
-
-
Outer Diameter (mm)
≤180
≤ 180
≤ 180
≤ 180
≤ 180
≤ 200
≤ 200
★★★
★★☆
★★★
★★☆
★★☆
★★☆
★★☆
Wear Resistance
Wear Resistance Evaluation Result
★★☆
★★☆
★★★
★★☆
★☆☆
★★☆
★★☆
Sharpness
Applicable Range Abrasive Grain Size
0.05
0.3–0.6 mm (Square Column)
0.04
Types
SX
SX
SX, CWN
SX
SX
X
SX, X, CWN
5 times better Wear resistance!
0.03
φ 50–200 mm
Outer Diameter
SX type: Rotary dresser with diamonds fixed by hard metal bond X type: Impregnated type rotary dresser CWN (crown) type: Rotary dresser with prismatic diamonds fixed by Ni plating
0.02
≥ 18°
Edge Angle
≥ 18°
R≥ 0.1
Criteria for Dresser Life
0.01
Edge R
≥ 0.1 mm
Radial Profile Accuracy
0
Recommended Dressing Conditions (Traverse Dress)
≤ 1.5 µm
5 3.5
20 21
0
10
15
25
30
Amount of Grinding Wheel Wear (cm 3 )
Conventional Grinding Wheel
Hard Conventional Grinding Wheel
CBN Wheel
Dress Direction
Down
Down
Down
Disc Dresser
Rotary Dressers for Gear Grinding Process
Peripheral Speed Ratio
0.25–0.5
0.3–0.9
0.3–0.9
As a dresser for shaping worm-shaped grinding wheels used in gear grinding, it realizes "higher precision gears" and "reduced grinding costs" by extending dresser life.
Dress Amount (mm)
0.02
0.02
0.01
Infeed Rate (µm/pass)
5–30
3–5
2–3
Features • Based on information such as Workpiece gear specifications, grinding wheel shape and specifications, we design a dresser that achieves the required tooth surface quality. • Extremely high tooth profile accuracy of 0.001 mm or less can be obtained. • High ability to maintain tooth profile accuracy shape and low dresser life variation contribute to reduced grinding costs. Applications • Dressing of worm-shaped grinding wheels used for generating the tooth form of automotive and machine gears
Dress Out (Traverse Cycles)
0–4
0–4
0–4
Feed Rate Feed Rate (mm/min) = C × Rotary Dresser Width × Grinding Wheel Revolution (min -1 )
Dressing Method
Grinding Method
C
Disc Dresser Contour Shape
Standard
0.025–0.1
Process Image
1mm
Efficient Grinding High Speed Grinding
0.125–0.2
Centerless Grinding
0.005 – 0.01
Dressing Method
Interpolating
Traverse
Cup Type
Dresser Shape Data （ R1000 ）・・ 1μm
3
4
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