Magnetic Material, Glass, Ceramics／Magnetic Material
Magnetic Material
High Precision Electroplated Wheel FORMASTER
Electroplated Internal Grinding Wheel (Standard)
High Efficiency and High Precision Form Grinding This is a high precision electroplated wheel realized by our original precision electrodeposition technology and shows excellent shape retention performance and long-lasting sharpness in form grinding. Since truing / dressing on a machine is not required, high precision and high efficiency form grinding is possible.
Meets Various Grinding Requirements
A combination of a high precision base and precision electrodeposition technology realizes excellent grinding performance.
・Various grinding requirements can be met. ■Features
・Contour accuracy is very high. ・Chipping and cracking is reduced. ・Thinner magnet is possible. ・Cutting performance lasts long to enable faster processing. ・Long life is ensured. ■Features ・High efficiency grinding of magnetic materials ■Applications ■Machining Examples ・Magnetic material machining ■Shape Measurement Result (After Grain Fixing)
・Finishing holes of Glass, Ceramic materials, Ferrous materials and Cemented carbide ■Applications
Tolerance ±0.02 mm
W11 Type Internal Wheel
W12 Type Internal Wheel
L
L
Conventional Tools
FORMASTER
T
C0.5
■Standard Manufacturable Range Abrasive Grain
C0.5
1
T
Magnetic Material (Ferrite) Magnetic Material (Neodymium) Magnetic Material (Neodymium) Tool Life (Index) Tool Life (Index) Grinding Efficiency (Index)
Diamond / CBN
100 150 200 250
100 150 200 250
100 150 200
Grit Size
#60〜#170 φ30〜350
1.7 Times
2 Times
2 Times
Tool Diameter
0 50
0 50
0 50
*Depending on specifications, some wheel designs may be not be manufactured. If you require specific specifications please consult with us.
Conventional Tools Conventional Tools
Conventional Tools 従来品
Conventional Tools 従来品
FORMASTER
FORMASTER
FORMASTER
Code
D
T
ℓ L
Y Grit Size
Code
D
T
d
L
Y Grit Size
W11003 W11004 W11005 W11006 W11007 W11008 W11009
#800
0.3 0.4 0.5 0.6 0.7 0.8 0.9
W12035
3.5
ー
5
2
35
W12040
60
4.0
ー
#400
Double Disc Wheel
5
W12045
3
4.5
ー
8
3
SD
・Processing efficiency is improved because of the durability of sharpness. ■Features ・Mass production OD finishing of Round bar material such as Magnetic material, Cemented carbide and Ceramics ■Applications Excellent Sharpness Sustainability Improved Productivity Since the bond that has high grain holding power and excellent dressing performance is employed, the sharpness continues for a long time and the grinding efficiency is improved significantly. High productivity possible of OD finishing for magnetic materials and carbide rod blanks. ・The long-lasting good sharpness and high dressing performance/wear resistance improve the productivity significantly. ■Features ・Mass-production double-sided surface grinding of Magnetic parts, Ceramic parts, Various pump parts, etc. ■Applications The Dressing Performance and High Wear Resistance Have Been Realized at a High Level This is a resin bond wheel that has abrasive grains optimized to improve the retention of sharpness in double-sided surface grinding and the good dressing performance and wear resistance realized simultaneously. The diamond grains used enable high efficiency grinding of magnetic material parts and ceramic parts. The CBN grains used realize excellent performance in grinding ferrous sintered alloy parts.
W12050
5.0
2
3
40
#200
W12060
6.0
3
10
W12070
SD
#120
7.0
4
70
8
SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD SD LD
10 15 10 15 10 15 10 17 13 20 13 20 13 20 13 20 15 22 20 27
W12080
8.0
5
W11010
1.0
3
40
3
#200
6
W12090
9.0
6
W11012
1.2
5
45
3
#200
W12100
10.0
7
W12120
12.0
10
9
100
10
W11013
1.3
5
45
3
#200
W12150
15.0
12
W11015
1.5
5
45
3
#200
When Ordering
W11017
1.7
5
45
3
#200
・Please instruct Code ・All items are in stock ・Special specifications available upon request. Please instruct required sizes
Centerless Grinding Wheel
W11020
2.0
5
45
3
#200
W11023
2.3
5
45
3
#200
(ex)W12050 SD L=100, Y=10, .....
W11025
2.5
5
45
3
#120
•Identification Code W12050 SD
D=Diamond B=CBN
W11030
3.0
5
50
3
#120
W11060
6.0
5
65
6
#120
029
030
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