ALMT - Diamond CBN

Forming Tool for Grinding Wheel (Diamond Rotary Dresser)/Bearing

砥石成形工具 (ダイヤモンドドレッサー) Forming Tool for Grinding Wheel (Diamond Rotary Dresser)

For Bearings / Diamond Rotary Dresser (Forming Tool for Grinding Wheel)

Good Sharpness and High Accuracy A dresser capable of high precision dressing required for processing various shapes of small and large bearings can be produced. We meet needs of customers with our diversified manufacturing techniques and various options. •RZ: •SZ: •SX: Diamonds electroplated densely to provide high precision and long life. The diamond is regularly arranged so that you can select the degree of concentration to suit your needs. Excellent sharpness thanks to the regular arrangement of diamond, precision powder metallurgy and precision processing technologies. ■Features ・Used for plunge dressing of general grinding wheels and CBN wheels used for precision form grinding of various bearings, automotive parts, aircraft parts, etc. ■Applications

Bearing

Diamond Rotary Dresser Optimard Series Optimized Sharpness, High Precision, and Wear Resistance According to your Requirements The lineup includes sharpness-oriented, precision-oriented, and wear-resistance-oriented types.

Specialize in Sharpness

Specialize in Accuracy

・ GB-type ・ACROSS-type ・*For details, see page 70. ■Improved Dressing Ability (for Fast Dressing)

Specialized for High Wear Resistance

Conventional Dresser (RZ,SZ, SX)

GB-type

ACROSS-type

For Grinding Linear Guides (Linear Motion Bearings) / Diamond Rotary Dressers (Grinding Wheel Forming Tools) Contributing to Bearing Resistance Reduction High-precision dressers required for machining rails and blocks of various shapes can be manufactured. We respond to customer needs with a variety of manufacturing methods and various options.

Wear Resistance

High

Spitz

Luxa

Stark

Types

•RZ: •SZ: •SX: Diamonds electroplated densely to provide high precision and long life. The diamond is regularly arranged so that you can select the degree of concentration to suit your needs. Excellent sharpness thanks to the regular arrangement of diamond, precision powder metallurgy and precision processing technologies. ■Features

Abrasive Surface

・Linear guide parts (block/rail), ball screws, splines, etc. ■Applications

For Tap Grooves / Diamond Rotary Dresser (Forming Tool for Grinding Wheel)

High-Precision and Fine Shapes can be Manufactured Dressers according to required pitch sizes are manufacturable. ・The precision electroforming technology and machining technology allow processing of various complex and fine shapes. ■Features

Features

Focus on Sharpness

Focus on Accuracy

Focus on Wear Resistance

The Spec optimized for sharpness by regular array or lower concentration treatment. Especially it works greatly for reducing dressing load, chatter and burning issue in wider grinding wheel.

High-precision specialized spec that achieves high profile accuracy as well as fine sharpness. Excellent shape stability supports quality control of workpieces.

The spec which designed for maintaining sharpness as well as improving wear resistance. It performs high profile accuracy even in high-load dressing with CBN wheels and hard grinding wheels.

・Various tap grooving ■Applications

Features

Outer Diameter (mm)

φ50~200

φ50~200

φ50~200

Width (mm)

10〜100

10〜100

10〜100

For Reduction Gears / Diamond Rotary Dresser (Forming Tool for Grinding Wheel)

Grit Size

#16~#40

#30~#80

#30~#80

Good Sharpness and Contour Accuracy A diamond rotary dresser that offers good sharpness and high contour accuracy realized by utilizing the precision electroforming technology.

Applicable

RZ、SZ、SX

RZ

RZ

Life (Number of Dresses: Index)

Dress Resistance (Index)

Accuracy Maintenance

0 0.5 1 1.5 2 2.5 3 3.5

・High contour accuracy is realized. ・Life can be extended. ■Features

Profile Accuracy Improvement

Conventional Dresser

Comparison with Conventional Products

20% Less

Standard Value

3 Times

・Profile and form grinding of Involute and Cycloidal shape, etc. ■Applications

Conventional Dresser

Conventional Dresser

0

100

200

300

0 20 40 60 80 100 120

Number of Dress

049

050

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