Catalog Contacts for connectors

Contacts

www.amphenol-socapex.com

Amphenol

Table of contents

TABLE OF CONTENTS

1. DESIGN, SCREWMACHININGANDPLATINGCAPABILITY 6-7

2. SIGNAL CONTACTS

8-15 a. Crimp contacts - MILITARY STANDARD   8-11 b. Crimp contacts - EUROPEAN STANDARD 12-13 c. PCB contacts 14 d. Thermo-couples contacts 15 16-19 a. Size 8 contacts 16-17 b. Specific range of products 17 c. Amphenol Radsok technology 18 20-33 a. Introduction 20 b. STANDARD PERFORMANCES 21-24 i. Crimp contacts - MIL-DTL-38999 series II / EN4165 21 ii. Crimp contacts -MIL-DTL-38999 series I,III / EN3645 22-23 c. IMPEDANCE MATCHED COAXIAL CONTACTS 24-25 i.Crimpcontacts–MIL-DTL-38999seriesI,II,III/EN3645/EN4165 24 d. TYPICAL CONTACT INSTALLATION INSTRUCTIONS 25 e. PRINT CIRCUIT board contacts 26-27 f. RF COAXIAL CONTACTS 28-30 g. 75 OHMS COAXIAL CONTACTS 31-32

3. POWER CONTACTS

4. COAXIAL CONTACTS

5. TWINAX CONTACTS

34-39

a. Introduction

34 35 36

b. Crimp contacts – MILITARY STANDARD

c. Crimp contacs – EUROPEAN and AIRBUS STANDARD

d. Crimp contacts – 1760 INTERFACE e. Crimp contacts – ARINC 600

37

37

f. TYPICAL CONTACT INSTALLATION INSTRUCTIONS

38

g. PCB contacts

 39

6. DIFFERENTIALTWINAXCONTACTS

40-41

7. QUADRAX CONTACTS

42-47

a. Introduction

42 43 44 45 46

b. Crimp contacts

c. TYPICAL CONTACT INSTALLATION INSTRUCTIONS

d. PCB Contacts

e. Crimp and PCB contacts - ARINC 600

Table of contents

2

Amphenol

Table of contents

TABLE OF CONTENTS

8. SPLIT PAIR QUADRAX CONTACTS

48

9. µCOM CONTACTS

49

10. High-speed cordsets

50

11. OPTICAL TERMINI

51-57

a. M29504/4 & /5

52

b. Lux-Beam expanded beam contacts

53-55

c. Lumiére (EN4531 – ELIO)

56 57

d. ARINC801

12. ACCESSORIES

58-59

13. GLOSSARY

60-61

14. CONTACT AND CABLE SELECTION GUIDE

62-67

a. COAXIAL CONTACTS b. TWINAXIAL CONTACTS

62-65

66

Table of contents

3

Amphenol

INDEX

P/N PinorSocket

Type

Pages

P/N PinorSocket

Type

Pages

P/N PinorSocket

Type

Pages

TWINAXContactABS 1600ANDABS1607 37 TWINAXContactABS 1600ANDABS1607 37

140675

ImpedanceMatched CoaxialContact ImpedanceMatched CoaxialContact

QUADRAXCONTACTS FORARINC600

600907

603116

Pin

Pin

24

Pin

46

603160

140683

600908

Socket

Powercontact

16 17

Socket

Pin

24

PiggyBack Grommet

75OHMSCoaxial Contact

603161

250711 250712 600513 600514 600515 600516 600526 600580 600581 600600 600606 600520

75OHMSCoaxial Contact -PCB

32

600909

Socket

Thermo-couple

15

Socket

32

QUADRAXCONTACTS FORARINC600 -PCB 46

603177

Socket

Thermo-couple

15

600910 600911 600912 600913 600914

Pin

Socket

ShieldedCoaxialcontact 23

Pin

QUADRAXCONTACTS

43

75OHMSCoaxial Contact

603180

Socket

ShieldedCoaxialcontact 23

Socket

31

Pin

QUADRAXCONTACTS

43

Socket

ShieldedCoaxialcontact 23

QUADRAXCONTACTS FORARINC600 QUADRAXCONTACTS FORARINC600

603209

Socket

46

Socket

QUADRAXCONTACTS

43

Socket

ShieldedCoaxialcontact 23

603210

Socket

46

Socket

QUADRAXCONTACTS

43

Socket

ShieldedCoaxialcontact 23

QUADRAXCONTACTS FORARINC600 -PCB 46 QUADRAXCONTACTS FORARINC600 -PCB 46

603228

Pin

QUADRAXCONTACTS -PCB

Socket

45

ImpedanceMatched CoaxialContact ImpedanceMatched CoaxialContact ImpedanceMatched CoaxialContact ImpedanceMatched CoaxialContact

600915

Socket

24

603229

Socket

Socket

SignalcontactLI

14

600916

Socket

24

603247 900000 900001 900004 900005 900010 900011 900014

Socket

ShieldedCoaxialcontact 22

Socket

RFCoaxialContact

30

600917

Socket

24

Pin

Signalcontact

8 10

Socket

RFCoaxialContact

30

600918

Socket

24

Pin

Signalcontact

8 10

Pin

RFCoaxialContact

30

600919 600920 600921 600922 600923 600924 600925 600926 600927 600929 600930

Socket

RFCoaxialContact

30

Pin

Signalcontact

8 10 57

Pin

RFCoaxialContact

30

Pin

RFCoaxialContact

30

TWINAXContact -EN orABS TWINAXContact -EN orABS TWINAXContact -EN orABS TWINAXContact -EN orABS TWINAXContact -EN orABS TWINAXContact -EN orABS ImpedanceMatched CoaxialContact

Pin

Signalcontact

8 10 57

600611

Pin

36

Pin

RFCoaxialContact

30

Socket

Signalcontact

8 10

600612

Pin

36

Pin

RFCoaxialContact

30

Socket

Signalcontact

8 10

600613

Pin

36

Pin

RFCoaxialContact

30

Socket

Signalcontact

8 10

600614

Socket

36

Pin

RFCoaxialContact

30

SEALING PLUGS SEALING PLUGS SEALING PLUGS SEALING PLUGS SEALING PLUGS SEALING PLUGS DUMMY CONTACS DUMMY CONTACS DUMMY CONTACS DUMMY CONTACS

900020

58

600615

Socket

RFCoaxialContact

30

Socket

36

900021

58

Socket

RFCoaxialContact

30

600616

Socket

36

900022

58

Socket

RFCoaxialContact

30

600659

Socket

24

900022

58

Pin

RFCoaxialContact

30

600709

Socket

TWINAX -PCB

39

900023

58

Socket

RFCoaxialContact

30

75OHMSCoaxial Contact ShieldedCoaxial contactCI

600715

Socket

31

DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS

600931

900024

Pin

41

58

600748

Socket

26

600932

900025

Socket

41

58

ImpedanceMatched CoaxialContact

600749

Socket

26

600933

900026

Pin

41

58

PiggyBack Grommet

75OHMSCoaxial Contact

600749

31

600934

900028

Socket

41

58

ImpedanceMatched CoaxialContact

600750

Socket

24

600935

900029

Pin

41

58

75OHMSCoaxial Contact 75OHMSCoaxial Contact 75OHMSCoaxial Contact 75OHMSCoaxial Contact 75OHMSCoaxial Contact 75OHMSCoaxial Contact 75OHMSCoaxial Contact

600757

Pin

31

900040 900041 900044 900045 900048 900049 900075

600936

Socket

Signalcontact

8 10

Socket

41

PiggyBack Grommet

600762

31

Socket

Signalcontact

8 10

600938

Socket

41

600813

Pin

31

Socket

Signalcontact

8 10 59

600939

Pin

41

600822

Socket

Signalcontact

8 10

Pin

32

600940

Socket

41

Socket

Signalcontact

8 10

600830

Pin

32

600941

Pin

41

Pin

Signalcontact

8 10

600836

Socket

32

600942

Socket

41

Socket

ShieldedCoaxialcontact 22

600841

Socket

32

REDUCING FERRULE REDUCING FERRULE REDUCING FERRULE REDUCING FERRULE REDUCING FERRULE REDUCING FERRULE

600943

900090

59

Pin

41

600850 600851

Pin

TWINAXContact -MIL 35

600944

900091

59

Socket

41

Socket

TWINAXContact -MIL 35

600945

900092

59

Pin

41

TWINAXContact -EN orABS TWINAXContact -EN orABS TWINAXContact -EN orABS TWINAXContact -EN orABS TWINAXContact -EN orABS DIFFERENTIALTWINAX CONTACTS TWINAXContact -EN orABS

600854

Pin

36

600946

900093

59

Socket

41

600855

Socket

36

600947

900094

59

Pin

41

600856

Pin

36

600948

900099

59

Socket

41

600857

Socket

36

600951 600952 600953 600954 600955 600956 600958 600959 600960 600961 600962

900130 900135 900136 900137 900138 900140 900145 900146 900147 900148

Pin

QUADRAXCONTACTS

43

Pin

ShieldedCoaxialcontact 23

600858

Pin

36

Socket

QUADRAXCONTACTS

43

Pin

ShieldedCoaxialcontact 23

600858

Pin

41

Pin

QUADRAXCONTACTS

43

Pin

ShieldedCoaxialcontact 23

600859

Socket

36

Socket

QUADRAXCONTACTS

43

Pin

ShieldedCoaxialcontact 23

600863 600864 600865 600866 600867

Pin

Powercontact

16 17

Pin

QUADRAXCONTACTS

43

Pin

ShieldedCoaxialcontact 23

Pin

Powercontact

16 17

Socket

QUADRAXCONTACTS

43

Socket

ShieldedCoaxialcontact 23

Socket

Powercontact

16 17

Socket

QUADRAXCONTACTS

43

Socket

ShieldedCoaxialcontact 23

Socket

SignalcontactLI

14

Pin

QUADRAXCONTACTS

43

Socket

ShieldedCoaxialcontact 23

Pin

SignalcontactLI

14

Socket

QUADRAXCONTACTS

43

Socket

ShieldedCoaxialcontact 23

75OHMSCoaxial Contact -PCB

600889

Pin

32

Pin

QUADRAXCONTACTS

43

Socket

ShieldedCoaxialcontact 23

DIFFERENTIALTWINAX CONTACTS

600899

REDUCING FERRULE

900154

Socket

QUADRAXCONTACTS

43

Socket

41

59

QUADRAXCONTACTS -EN QUADRAXCONTACTS -EN

600963

600900 600901 600902 600903 600904

ShieldedCoaxial contactCI

Pin

43

900179

Pin

ShieldedCoaxialcontact 23

Pin

26

600964

Pin

ShieldedCoaxialcontact 23

DUMMY CONTACS

Socket

43

900183

58

Pin

ShieldedCoaxialcontact 23

600987

Pin

QUADRAXCONTACTS

43

ShieldedCoaxial contactCI

900184

Pin

26 27

Pin

ShieldedCoaxialcontact 23

PiggyBack Grommet PiggyBack Grommet

603015

58

900186

Pin

ShieldedCoaxialcontact 62

Pin

ShieldedCoaxialcontact 23

603016

DUMMY CONTACS

58

900186

58

ImpedanceMatched CoaxialContact ImpedanceMatched CoaxialContact

600905

Pin

24

QUADRAXCONTACTS -EN QUADRAXCONTACTS -EN QUADRAXCONTACTS FORARINC600

603085

900187 900197

Pin

43

Socket

ShieldedCoaxialcontact 21

600906

Pin

24

603086

Pin

Powercontact

16 59

Socket

43

ImpedanceMatched CoaxialContact

600907

Pin

24

900198

603113

Pin

Powercontact

16 59

Pin

46

Table of contents

4

Amphenol

INDEX

P/N PinorSocket

Type

Pages

P/N PinorSocket

Type

Pages

P/N PinorSocket

Type

Pages

900458 900459

072503 074834

QUADRAXCONTACTS -PCB

900210

Pin

SignalcontactCI

14

Socket

Thermo-couple

13

Pin

45

Socket

SignalcontactCI

14

Pin

TWINAXContact -MIL 33

900217 900238 900240 900241 900243 900245 900246 900251 900252 900256 900263 900286 900309 900310 900310 900317 900318 900319 900320 900322 900323 900324 900325 900327 900337 900338 900340 900341 900350 900351 900354 900361 900294 900299 900329 900330 900332

Socket

Powercontact

16 59

PiggyBack Grommet PiggyBack Grommet PiggyBack Grommet DUMMY CONTACS

TWINAXContact1760 interface TWINAXContact1760 interface TWINAXContact -1760 interface TWINAXContact1760 interface TWINAXContact1760 interface TWINAXContact1760 interface

900471

076588

16

Socket

35

Pin

SignalcontactCI

14

900472

076589

Pin

SignalcontactCI

14

16 32 56

Socket

35

Pin

SignalcontactCI

14

900476

076590

58

Pin

35

Pin

SignalcontactLI

14

900488

076915

58

Pin

35

Pin

SignalcontactCI

14

ShieldedCoaxial contactLI

900489

077516

Pin

26

Socket

35

Pin

SignalcontactLI

14

900496 900928

077517

Pin

QUADRAXCONTACTS

43

Pin

35

Socket

SignalcontactCI

14

Socket

RFCoaxialContact

30

077987

Socket

ShieldedCoaxialcontact 19

Socket

SignalcontactLI

14

DIFFERENTIALTWINAX CONTACTS

900937

Pin

41

Socket

SignalcontactCI

14

922390

Socket

SignalcontactLI

14

Socket

SignalcontactCI

14

60020802 60023302 60087001 60087101 60087201 60087301 60087401 60087501 60087601 60087701 60088001 60088002 60088101 60088201 60088202 60088301 60088401 60088402 60088501 60088601 60088602 60088701 60089001 60089002 60089101 60089201 60089202 60089301 60089401 60089402 60089501 60089601 60089602 60089701

Socket

Signalcontact

8 10

Socket

ShieldedCoaxialcontact 21

Pin

Signalcontact

8 10

DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS

Pin

41

Socket

Signalcontact

12 13

Socket

41

Socket

Signalcontact

12 13

Pin

ShieldedCoaxialcontact 41 22

Socket

Signalcontact

12 13

Socket

ShieldedCoaxialcontact 41

Socket

Signalcontact

12 13

Socket

ShieldedCoaxialcontact 22

Socket

Signalcontact

12 13

Pin

Signalcontact

8 10

Socket

Signalcontact

12 13

Pin

Signalcontact

8 10

Socket

Signalcontact

12 13

Pin

Signalcontact

8 10

Socket

Signalcontact

12 13

Pin

Signalcontact

8 10

Pin

Signalcontact

12 13

Socket

Signalcontact

8 10

Pin

Signalcontact

8 10

Socket

Signalcontact

8 10

Pin

Signalcontact

12 13

Socket

Signalcontact

8 10

Pin

Signalcontact

12 13

Socket

Signalcontact

8 10

Pin

Signalcontact

8 10

Pin

QUADRAXCONTACTS

43

Pin

Signalcontact

12 13

DUMMY CONTACS

58

Pin

Signalcontact

12 13

Pin

QUADRAXCONTACTS

43

Pin

Signalcontact

8 10

DUMMY CONTACS

58

Pin

Signalcontact

12 13

Socket

QUADRAXCONTACTS

43

Pin

Signalcontact

12 13

Socket

QUADRAXCONTACTS

43

Pin

Signalcontact

8 10

Pin

ShieldedCoaxialcontact 21 22

Pin

Signalcontact

12 13

Pin

ShieldedCoaxialcontact 21 22

Socket

Signalcontact

12 13

Socket

ShieldedCoaxialcontact 22

Socket

Signalcontact

8 10

Socket

ShieldedCoaxialcontact 22

Socket

Signalcontact

12 13

Socket

ShieldedCoaxialcontact 21

Socket

Signalcontact

12 13

Socket

QUADRAXCONTACTS

43

Socket

Signalcontact

8 10

ImpedanceMatched CoaxialContact ImpedanceMatched CoaxialContact

900384

Pin

24

Socket

Signalcontact

12 13

900385

Socket

Signalcontact

12 13

Pin

24

Socket

Signalcontact

8 10

900389

Pin

SignalcontactLI

14

Socket

Signalcontact

12 13

ImpedanceMatched CoaxialContact

900395

Socket

24

Socket

Signalcontact

12 13

900403

Socket

SignalcontactCI

14

Socket

Signalcontact

8 10

ShieldedCoaxial contactCI ShieldedCoaxial contactLI

900405

Socket

26 27

Socket

Signalcontact

12 13

900409

Pin

26

SPLITPAIRQUADREX CONTACTS SPLITPAIRQUADREX CONTACTS

050741

Socket

48

900410 900411

Pin

QUADRAXCONTACTS

43

050742

Pin

48

Socket

QUADRAXCONTACTS

43

050998 050999 070247 070248 070586 070587 071094 071315 071954 071965 071998 072265 072453 072500 072501 072502

Pin

QUADRAXCONTACTS

43

ImpedanceMatched CoaxialContact

900412

Socket

26

Socket

QUADRAXCONTACTS

43

900413

Pin

SignalcontactLI

14

Pin

ShieldedCoaxialcontact 21 22 56

DIFFERENTIALTWINAX CONTACTS DIFFERENTIALTWINAX CONTACTS

900418

Pin

41

Socket

ShieldedCoaxialcontact 22

900419

Socket

41

Pin

Thermo-couple

15

900420 900421 900422 900423 900424 900425 900426 900427 900428 900429

Socket

ShieldedCoaxialcontact 21

Pin

Thermo-couple

15

Socket

ShieldedCoaxialcontact 22

Pin

ShieldedCoaxialcontact 21 22

Socket

ShieldedCoaxialcontact 22

Socket

Signalcontact

8 10

Socket

SignalcontactLI

14

Pin

ShieldedCoaxialcontact 21 22

Pin

ShieldedCoaxialcontact 21 22

Socket

ShieldedCoaxialcontact 22

Socket

ShieldedCoaxialcontact 21

Socket

ShieldedCoaxialcontact 21

Pin

ShieldedCoaxialcontact 21 22

Pin

TWINAX -PCB

39

Socket

ShieldedCoaxialcontact 21

Socket

TWINAXContact -MIL 35

Pin

ShieldedCoaxialcontact 21 22

Socket

Thermo-couple

15

Socket

ShieldedCoaxialcontact 21

Pin

Thermo-couple

15

900430

Socket

ShieldedCoaxialcontact 22

Pin

Thermo-couple

15

Table of contents

5

Amphenol

Design - Screwmachining operations Plating capabilities

DESIGN

Amphenol Socapex drives innovation through products since years. Thanks to our localization in the Arves valley and our integrated organization, Amphenol acquires a strong knowledge on design and manufacturing of contacts. Our team can support customer requests and offer the right design for the right application.

QUICK FACTS

ProEngineer software link to a mechanical software analysis CST software to characterize high speed contacts Engineering laboratory for: Mechanical measurements

A park for all series from 1 to 100 000 pieces, and more. Maximal diameter workable: 10mm Machined parts with slots, milling, axial holes, radial or eccentric holes, thread, tapping, contacts woth wire wrap terminations and winchester. Deburring and polishing by tribofinishing or dry sand blasting. Heat treatment under controlled atmosphere (beryllium copper). Local induction annealing on contacts. Standard metal on stock: beryllium copper, brass, brass for crimping, steel, stainless steel. Capability to have a combined project with plating including cadmium plating, electroless nickel-plating, nickel + gold plating, silver plating, tin plating, passivating for stainless steel. Quick turn-around: quick delivery for small quantities. SCREW MACHINING OPERATIONS Our screw machining operations based in Thyez work independently. They manage both internal requests for Amphenol and demands from outside companies. QUICK FACTS PLATING CAPABILITIES Amphenol Socapex provides you with plating services for a wide range of pieces such as connectors, contacts, boxes and accessories.

These treatments can be done in rack, barrel, vibratory bowl-feeder, reel to reel for stamped and formed contacts. To guarantee the best quality, we utilize different control methods: X-ray measurement for thickness binocular microscope for aspect salt spray chamber for testing corrosion chemical laboratory for the follow-up of the baths and the development of new processes.

Our plating services include: cadmium plating chemical nickel (medium and high phosphorous) copper, nickel, silver and gold plating passivation of stainless steel substitutes treatment plating to ROHS cadmium

Our workshop is accredited by many OEMs such as MBDA, Aérazur, Safran… The plating is made in compliance with environmental norms, our factory is certified ISO 14001.

Design - Screwmachining operations - Plating capabilities

6

Amphenol

Product designation and derivated products

PRODUCT DESIGNATION AND DERIVATED PRODUCTS In this catalog, Amphenol refers only on standard designations for the contacts usages. This page is a guide to help finding all the Amphenol compliant products behind the standard designation

MIL-DTL-38999 SERIES I

Amphenol proprietary : LJT series (please refer catalog DOC-000031-ANG) Rack & Panel derivated product: RNJ series (please refer catalog E115)

MIL-DTL-38999 SERIES II

Amphenol proprietary : JT series (please refer catalog E 111 ) Quick release derivated product: SC39LP (please refer DOC-000637-ANG)

MIL-DTL-38999 SERIES III / EN3645

Amphenol proprietary: TV / CTV series (please refer DOC-000035-ANG) Rack & Panel derivated product: RNJLP series (please refer catalog E124 )

Quick release derivated product: SC39 (please refer DOC-000637-ANG)

For more information, please visit our website: www.38999-solutions.com

Product designation and derivated products

7

Amphenol

Signal Contacts

SIGNAL CONTACTS CRIMP CONTACTS MIL-DTL-38999 SERIES I, II,III / EN3645 / EN4165 Amphenol contacts are designed to meet and exceed SAE39029 and EN3155 standards. The following contacts are gold plating over suitable underplate. They withstand 500 and 1500 cycles. The 1500 cycles contacts are dedicated to MIL-DTL-38999 series III classes H and J.

SAE39029 CONTACTS - US MIL STANDARD 500 CYCLES

Color bands

CONTACT

CONNECTOR

Wirebarrel

PIN or SOCKET MILITARY Nb

AMPHENOL P/N

MIL-DTL-38999

Mating end size

Wire barrel size

EN3645

EN4165

1st 2nd 3rd S I

S II S III

M39029/18-177 M39029/58-360 M39029/58-363 M39029/58-364 M39029/58-365 M39029/17-172 M39029/56-348 M39029/57-354 M39029/56-351 M39029/57-357 M39029/56-352 M39029/57-358 M39029/56-353 M39029/57-359

23 22 20 16 12 23 22 22 20 20 16 16 12 12

22

900049 900004 900001 900000 900005 900048 900044 900014 900041 900011 900040 900010 900045 071315

X

X X X X X X X

X X X X X

22D

X X X X X X X X X X X X

P

20 16 12 22

X X

22D 22D

X

X

20 20 16 16 12 12

X

X

X

S

X

X

X

X

X

X

X

X

X

!

Contacts size 23 are dedicated to HD38999 Amphenol connectors.

SAE39029 CONTACTS ENHANCED PERFORMANCES

Color bands

CONTACT

CONNECTOR

Wirebarrel

PIN or SOCKET MILITARY Nb

AMPHENOL P/N

MIL-DTL-38999

Mating end size

Wire barrel size

EN3645

EN4165

S I S II S III

1st 2nd 3rd

AS39029/122-669 AS39029/122-670 AS39029/122-671 AS39029/122-672 AS39029/122-673 AS39029/122-674 AS39029/122-675 AS39029/121-662 AS39029/121-663 AS39029/121-664 AS39029/121-665 AS39029/121-666 AS39029/121-667 AS39029/121-668

23 23 22 20 16 12 10 23 23 22 20 16 12 10

26 22

/ /

X X

22D 60088002

X X X X X X X X X X X X X X X

X X X X

X X X X

P

20 16 12 10 26 22 20 16 12 10

60088202 60088402 60088602 60023302

/ /

X X X X X X X

22D 60089002

X X X X X

X X X X

S

60089202 60089402 60089602 60020802

Signal Contacts

8

Amphenol

Signal Contacts

SIGNAL CONTACTS

CRIMP CONTACTS MIL-DTL-38999 SERIES I, II,III / EN3645 / EN4165

SAE39029 CONTACTS 1500 CYCLES

CONTACT

CONNECTOR

Color bands

MIL-DTL-38999

Wirebarrel

PIN or SOCKET MILITARY Nb

AMPHENOL P/N

Mating end size

Wire barrel size

EN3645

S I S II S III

1st 2nd 3rd

M39029/107-620 M39029/107-621 M39029/107-622 M39029/107-623 M39029/106-614 M39029/106-615 M39029/106-616 M39029/106-617

22 20 16 12 22 20 16 12

22D

900317 900318 900319 900320 900322 900323 900324 900325

X X X X X X X X

X X X X X X X X

20 16 12 20 16 12

P

22D

S

SAE39029 WIRE BARREL RANGE AND NOMINAL TEST CURRENT (A)

Wire barrel size

Wire Size 12 14 16 18 20 22 24 26 28

22

5 5

3 3 3

2 1.5 2 1.5

22D

20 16 12

7.5 5

13 10 7.5

23 17

COLOR BAND

Orange

Brown

Violet

Blue

Green

Black

Yellow

Red

Gray

White

Signal Contacts

9

Amphenol

Signal Contacts

SIGNAL CONTACTS

CRIMP CONTACTS MIL-DTL-38999 SERIES I, II,III / EN3645 / EN4165

SAE 39029 CRIMPING TOOLS

CONTACT

Crimping Tool

PIN or SOCKET MILITARY Nb

Amphenol P/N

Mating end size

Wire barrel size

Crimping Tool

Positionner

M39029/18-177 M39029/58-360

23 22

22

900049 900004

M22520/2-01 M22520/2-13 M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-16 M22520/2-01 M22520/2-07 M22520/2-01 M22520/2-06 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-16 M22520/2-01 M22520/2-16 M22520/2-01 M22520/2-09 M22520/7-01 M22520/7-07 M22520/1-01 M22520/2-10 M22520/7-01 M22520/7-08 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/7-01 M22520/7-04 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-16 M22520/2-01 M22520/2-16 M22520/2-01 M22520/2-07 M22520/7-01 M22520/7-05 M22520/2-01 M22520/2-10 M22520/7-01 M22520/7-08 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/7-01 M22520/7-04 M22520/1-01 M22520/1-04 Basic tool Crimping Tool Positionner

22D

P

M39029/58-363

20

20

900001

M39029/58-364 M39029/58-365 M39029/17-172 M39029/56-348 M39029/57-354

16 12 23 22 22

16 12 22

900000 900005 900048 900044 900014

22D 22D

M39029/56-351

20

20

900041

S

M39029/57-357

20

20

900011

M39029/56-352 M39029/57-358 M39029/56-353 M39029/57-359

16 16 12 12

16 16 12 12

900040 900010 900045 071315

CONTACT

PIN or SOCKET MILITARY Nb

Amphenol P/N

Mating end size

Wire barrel size

Crimping Tool

AS39029/122-669 AS39029/122-670

23 23

26 22

/ /

AS39029/122-671

22

22D

60088002

AS39029/122-672

20

20

60088202

P

AS39029/122-673

16

16

60088402

AS39029/122-674 AS39029/122-675 AS39029/122-662 AS39029/122-663

12 10 23 23

12 10 26 22

60088602 60023302

M22520/45-04

/ /

AS39029/122-664

22

22D

60089002

S

AS39029/122-665

20

20

60089202

AS39029/122-666

16

16

60089402

AS39029/122-667 AS39029/122-668

12 10

12 10

60089602 60020802

M22520/45-01

Basic tool

Signal Contacts

10

Amphenol

Signal Contacts

SIGNAL CONTACTS

CRIMP CONTACTS MIL-DTL-38999 SERIES I, II,III / EN3645 / EN4165

SAE 39029 CRIMPING TOOLS

CONTACT

Crimping Tool

PIN or SOCKET MILITARY Nb

Mating end size

Wire barrel size

Crimping Tool

Positionner

M39029/107-620

22

22D M22520/2-01 M22520/2-13

M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-16 M22520/2-01 M22520/2-07

M39029/107-621

20

20

P

M39029/107-622 M39029/107-623 M39029/106-614

16 12 22

16 12

22D M22520/1-01 M22520/1-04

M39029/106-615

20

20

S

M39029/106-616 M39029/106-617

16 12

16 12

Signal Contacts

11

Amphenol

Signal Contacts

SIGNAL CONTACTS

CRIMP CONTACTS MIL-DTL-38999 SERIES I, II,III / EN3645 / EN4165

EN3155 CONTACTS - EUROPEAN STANDARD

CONTACT

CONNECTOR

Color bands

Wirebarrel

PIN or SOCKET EN3155

AMPHENOL P/N

MIL-DTL-38999

Mating end size

Wire barrel size

EN3645 EN4165

1st

2st

S I

S II S III

22 20 20 20 16 16 12 12 22 20 20 20 16 16 12 12 22 20 20 20 16 16 12 12

22 22 20 18 16 14 12 14 22 22 20 18 16 14 12 14 22 22 20 18 16 14 12 14

60088001 60088101 60088201 60088301 60088401 60088501 60088601 60088701 60087001 60087101 60087201 60087301 60087401 60087501 60087601 60087701 60089001 60089101 60089201 60089301 60089401 60089501 60089601 60089701

X X X X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X

X X X X X X X X X X X X X X X X

P

EN3155-008

X X X X X X X X

EN3155-003

S

X X X X X X X X

X X X X X X X X

X X X X X X X X

EN3155-009

EN3155 WIRE BARREL RANGE AND NOMINAL TEST CURRENT (A) Wire barrel size Wire Size 12 14 16 18 20 22 24 26 28 22 5 3 2 20 7.5 5 3 18 7.5 7.5 5 3 16 13 10 7.5 14 13 13 10 7.5 12 23 17

HOW TO BUILD EN3155 REFERENCE

EN3155-008Y2020

EN3155-009X2020

Product Standard

Product Standard

Pin Contact

Socket Contact

Mating end size

Mating end size

Wire barrel size

Wire barrel size

Signal Contacts

12

Amphenol

Signal Contacts

SIGNAL CONTACTS

CRIMP CONTACTS MIL-DTL-38999 SERIES I, II,III / EN3645 / EN4165

EN3155 CRIMPING TOOLS

CONTACT

Crimping Tool

PIN or SOCKET

Amphenol P/N

EN3155

Mating end size

Wire barrel size

Crinping Tool

POSITIONNER

22

22

60088001

M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-06 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-07 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/2-01 M22520/2-10 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04

20

22

60088101

20

20

60088201

P

EN3155-008

20

18

60088301

16 16 12 12 22 20 20 16 16 12 12 22 20 20 16 16 12 12 20 20

16 14 12 14 22 22 18 16 14 12 14 22 22 18 16 14 12 14 20 20

60088401 60088501 60088601 60088701 60087001 60087101 60087301 60087401 60087501 60087601 60087701 60089001 60089101 60089301 60089401 60089501 60089601 60089701 60087201 60089201

EN3155-003

S

EN3155-009

Signal Contacts

13

Amphenol

Signal Contacts

SIGNAL CONTACTS

SIGNAL CONTACTS PCB CONTACTS MIL-DTL-38999 SERIES I, III / EN3645 / EN4165

PIN or SOCKET

Mating end size

TYPE AMPHENOL P/N TYPE AMPHENOL P/N

23

900458 900245 900241 900240 900238 900459 900256 900251 900263 900403

600867 922389 900243 900246 900282 600866 922390 900252 600526

22D

P

20 16 12 23 20 16 12

CI

LI

22D

S

Pin 900245, Socket 900256

MIL-DTL-38999 series I MIL-DTL-38999 series III / EN3645 composite Sizes 9 to 17 19 to 25 8 to 16 18 to 24 8 to 18 20to22 24 9 to 11 13 15to 17 19 to 25 9 to 11 13 to 25 SJT MIL-DTL-38999 series II MIL-DTL-38999 series III / EN3645

Connectors with PCB Contacts

L1 Connecteurs avec contact CI Contacts Male 900245, Femelle 900256

8,7 - 9,7 LJT

13,8 - 14,8 12,3 - 13,2 11,6 - 12,6 10,1 - 11,1 TV JT

10 - 10,9 CTV

10,1 - 11,1 10 - 10,9

SJT

1,1 - 2,1 0,7 - 1,7 1,2 - 2,4 0,4 - 1,6 9 à 17 19 à 25 8 à 16 18 à 24 8 à 18

5,1 - 5,9 24

3,3 - 4,2 1 - 1,9 13 15 à 17 19 à 25

1 - 1,8 1 - 1,9 13 à 25

(-0,1) - 0,8

L2 Tailles

20 à 22

9 à 11

9 à 11

8,5 - 9,5 8,7 - 9,7

12,1 - 13 11,4 - 12,4 9,9 - 10,9 10,1 - 11,1 10 - 10,9 11,6 - 12,6

13,8 - 14,8

L1

12,3 - 13,2

9,8 - 10,7 10,1 - 11,1 10 - 10,9

13,6 - 14,6

9,9 - 10,9 9,8 - 10,7

L1

0,9 - 1,9 0,5 - 1,5 1 - 2,2 0,2 - 1,4 1,1 - 2,1 0,7 - 1,7 1,2 - 2,4 0,4 - 1,6 5,1 - 5,9

1 - 1,9

(-0,1) - 0,8

L2

4,9 - 5,7 3,3 - 4,2

1 - 1,8

1 - 1,9

3,1 - 4,0 0,8 - 1,7 0,8 - 1,6 0,8 - 1,7

(-0,3) - 0,6

L2

9 to 25 8,5 - 9,5

13,6 - 14,6

11,4 - 12,4

9,8 - 10,7

L1

12,1 - 13

9,9 - 10,9

9,9 - 10,9 9,8 - 10,7

8 to 22 24

9 to 25

9 to 19 21 to 25

Sizes

4,9 - 5,7

0,8 - 1,7

(-0,3) - 0,6

L2

0,9 - 1,9 0,5 - 1,5 1 - 2,2 0,2 - 1,4

3,1 - 4,0

0,8 - 1,6 0,8 - 1,7

13,7 - 14,6

13,8 - 14,6

9,3 - 10,1

9,3 - 10,2 9,4 - 10,3

L1

9 à 25

Tailles

9 à 25

8 à 22

24

9 à 19

21 à 25

1,6 - 2,6 13,7 - 14,6

1,6 - 2,6 0,3 - 1,2

1 - 2

1 - 1,9

L2

/

13,8 - 14,6

9,3 - 10,1

L1

9,3 - 10,2 9,4 - 10,3

13,5 - 14,4 1,6 - 2,6

13,6 - 14,4

9,1 - 9,9

9,1 - 10 9,2 - 10,1

L1

1 - 2

1 - 1,9

/

L2

1,6 - 2,6 0,3 - 1,2

1,4 - 2,4 13,5 - 14,4

1,4 - 2,4 0,1 - 1 13,6 - 14,4

0,8 - 1,8 9,1 - 10 9,2 - 10,1

0,8 - 1,7

L2

9,1 - 9,9

L1

9 to 19 21 to 25 8 to 22 24 1,4 - 2,4 0,1 - 1 1,4 - 2,4

8 to 22

24

9 to 19

21 to 25 9 to 19 21 to 25

Sizes

0,8 - 1,7

0,8 - 1,8

L2

L1 11,3 - 12,1 12,1 - 12,9 15,4 - 16,2 11,8 - 12,6 9 à 19 21 à 25 8 à 22 24 8 à 22 Tailles

12,2 - 13

11,5 - 12,4 21 à 25

12,3 - 13,2 12,8 - 13,6 13,6 - 14,4 21 à 25

9 à 19

24

9 à 19

1,3 - 2,2

2,7 - 3,7 0 - 0,9

4,6 - 5,5

3,3 - 4,2

1 - 2

1 - 1,9

L2

11,5 - 12,4

12,3 - 13,2

12,2 - 13

L1

11,3 - 12,1 1 ,1 - 12,9 15,4 - 16,2 11,8 - 12,6

12,8 - 13,6 13,6 - 14,4

L1 11,1 - 11,9 11,9 - 12,7 15,2 - 16 11,6 - 12,4 L2 2,7 - 3,7 0 - 0,9 4,6 - 5,5 1,3 - 2,2

12 - 12,8

11,3 - 12,2

12,1 - 13 12,6 - 13,4 13,4 - 14,2

1 - 2

1 - 1,9

3,3 - 4,2

11,3 - 12,2

12,1 - 13

1,1 - 2

2,5 - 3,5 0 - 0,7

4,4 - 5,3

3,1 - 4

0,8 - 1,8 12,6 - 13,4 13,4 - 14,2

0,8 - 1,7

12 - 12,8

L2

L1

11,1 - 11,9 11,9 - 12,7 15,2 - 16 11,6 - 12,4

1,1 - 2

0,8 - 1,8

0,8 - 1,7

4,4 - 5,3

L2

2,5 - 3,5 0 - 0,7

3,1 - 4

8 to 22 24

8 to 24

9 to 19

21 to 25

Sizes

Tailles

9 à 19

21 à 25

8 à 24

8 à 22

24

4,5 - 5,3 0,9 - 1,7

12,2 - 13

11,5 - 12,4

12,3 - 13,2

L1

12,2 - 13

11,5 - 12,4

12,3 - 13,2

L1

4,5 - 5,3 0,9 - 1,7

1 - 2

/

6,8 - 7,8

6,8 - 7,8

L2

/

/

/

6,8 - 7,8

6,8 - 7,8

/

L2

1 - 2

/

4,2 - 5,1 0,7 - 1,5

12 - 12,8

11,3 - 12,2 12,1 - 13

12,1 - 13

L1

12 - 12,8

11,3 - 12,2

L1

4,2 - 5,1 0,7 - 1,5

6,6 - 7,6

6,6 - 7,6

L2

0,8 - 1,8

/

0,8 - 1,8

/

6,6 - 7,6

6,6 - 7,6

L2

Signal Contacts

14

Amphenol

Signal Contacts

SIGNAL CONTACTS

THERMO COUPLE CONTACTS MIL-DTL-38999 SERIES I, II,III / EN3645 / EN4165

AMPHENOL thermocouples contacts are designed to keep the signal transmission of thermocouples wires. They meet or exceed SAE 39029 standards

EN3155 BIN CODES

Color bands

CONTACT

Wire barrel end

PIN or SOCKET

AMPHENOL

CLASS

Mating end size

Wire barrel size

P/N MILITARY Nb

1st

2nd 3nd

072502 072501 070586 070587

M39029/87-471 M39029/87-472 M39029/87-475 M39029/87-476 M39029/87-479 M39029/87-480 M39029/88-484 M39029/88-483 M39029/88-488 M39029/88-487 M39029/88-492 M39029/88-491

22 22 20 20 16 16 22 22 20 20 16 16

22D 22D

ALUMEL

CHROMEL

20 20 16 16 20 20 16 16

ALUMEL

P

CHROMEL

ALUMEL

CHROMEL CHROMEL ALUMEL CHROMEL

072500 072503 250711 250712

22D 22D

S

ALUMEL

CHROMEL ALUMEL

!

For other thermocouple class as Iron or Constantan, please consult us.

PRINT CIRCUIT BOARD CONTACTS

Amphenol Socapex can design specific Print Circuit Board pin contacts for thermocouple application. Please consult us. Amphenol Socapex has a wide range of thermo-couple contacts.

Signal Contacts

15

Amphenol

Power Contacts

POWER CONTACTS

SIZE 8 CONTACTS MIL-DTL-38999 SERIES III / EN3645 / EN4165 Amphenol has a large experience in power generation contact, and has developed some technologies dedicated to power in order to reduce heating, save space, as well as increasing the durability

EN3155 COMPLIANT

Color bands

Contact

Wirebarrel

Pin or socket EN3155

Amphenol P/N

Crimping Tools Piggy Back Grommet

Mating end size

Wire barrel size

1st

2st

8

8

600863

900471

P EN3155-065

8

10

600864

900472

See page 17

8

8

603160

900471

S EN3155-083

8

10

600865

900472

!

The standard EN3155-066 has been superseded by EN3155-083

Piggy Back Grommet

Contact

Pin or socket

Amphenol P/N

Crimping Tool

Mating end size

Wire barrel size

900197

P

8

8

900198

M300-BT with SP593

900471

S

8

8

900217

M300-BT is supplied by DMC Tools

!

The contact 900198 is only compliant with 21-48 connector

CONTACT PERFORMANCES

MECHANICAL

Endurance: 500 mating/unmating Shock & vibrations: As per EN3645 /MIL-DTL-38999

ELECTRICAL

Max Current rating: 46A (8 8); 33A (8 10)

ENVIRONMENTAL

Temperature : -65°C +200°C

Power Contacts

16

Amphenol

Power Contacts

POWER CONTACTS

CRIMPING TOOLS

Crimping Tool

Contact

Automatic tool M22520/23-01

Manual tool M300BT

Pin or socket EN3155

Amphenol P/N

Mating end size

Wire barrel size

Die Set

Locator

Locator

Selector

8

8

600863

SP593

4

P EN3155-065

8

10

600864

SP593

3

WA23-264DA WA23-447L

8

8

603160

SP593

4

S EN3155-083

8

10

600865

SP593

3

Automatic tool

Manual hand tool

Crimping tool M22520/23-01

Crimping tool M300BT

Die Set

Locator

Locator

The Amphenol Socapex power connector 38999 type 21-48 provides 4 size 8 power contacts in a size 21 shell in accordance with the MIL-DTL-38999 Series I standard. This arrangement was originally developped for military applications. Due to the rigidity of the cables used, the front male insulator has been reinforced to maintain a perfect alignment of contacts during mating. A header is placed in the backshell to guide each wire and to guarantee tightness even when cables are bent. Available in TV-CTV (Mil-DTL-38999 Series III). Please refer to catalog E117 38999 TYPE 21-48 - 4X60 AMPS CIRCULAR POWER CONNECTOR

4X100A - CIRCULAR POWER

This power connector from Amphenol LJT 25-1A was originally developped for military ap- plications. Indeed, it is used in the conditioning of tanks. This connector has the particularity to provide 4 size 4 power contacts and 4 size 16 contacts in a size 25 shell in accordance with the MIL-C-38999 Series 1 standard.

Available in TV-CTV Please refer to catalog E116

Power Contacts

17

Amphenol

Power Contacts

POWER CONTACTS

SPECIFIC RANGE OF PRODUCTS

AMPHENOL RADSOK TECHNOLOGY

The RADSOK® High Amperage Electrical Terminal benefits the user from engineering, quality, and manufacturing viewpoints. RADSOK® technology is based upon a stamped and formed flat grid, twisted into a hyperbolic shape to provide secure and robust contact to themating pin’s contact surface. Most Pin and Socket technologies rely upon spring (compressive) properties of the contact elements,whichmayweaken over time. Unlike other Pin and Socket solutions, the RADSOK® also utilizes the tensile strength properties of the flat stamped, copper alloy grid to provide high normal forces with a large socket-to-pin conductive surface area. This design provides a correspondingly low voltage drop and low temperature rise. Other tensile design products use round wires (instead of flat bands) in the hyperbolic shape, this significantly reduces the contact surface between pin and socket. Proven by millions of parts in the field, a RADSOK® electrical connection is economical and extremely reliable, with zero reported failures in properly designed applications. RADSOK® technology benefits can be summarized as: • HIGH RELIABILITY Unique RADSOK® design and construction technology create an electrical contact interface that exceeds typical interconnect requirements. Applications in aerospace, medical, industrial, automotive, mining, offshore, and other harsh environments depend on high reliability of the Amphenol RADSOK® technology. • LOW CONTACT ENGAGEMENT/SEPARATION FORCES The hyperbolic lamella socket contact construction distributes normal forces over a high percentage of themating pin surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion. • LOW CONTACT RESISTANCE The large interface area between the socket lamella and pin surface result in very low contact resistance, enabling the RADSOK® contacts’ high current ratings compared to traditional power contact designs. • HIGH MATING CYCLE DURABILITY RADSOK® contacts with typical silver plating finishes have demonstrated survival of 20,000 mating cycles. Specialized plating and contact lubricants can extend cycle life to 200,000 matings or higher. Even with continuous exposure to harsh environmental abuse (salt, sand, and high humidity), RADSOK® contacts have been tested to maintain low contact resistance beyond 10,000 mating cycles.

Power Contacts

18

Amphenol

NOTES

19

Amphenol

Coaxial Contacts

SHIELDED COAXIAL CONTACT

These contacts are required for high frequency interconnection. High speedCoax contactswithinaconnector provide the shieldingprotection in order to eliminate interferences fromoutside electrical sources, and many cases the RF/Microwave performance needed in the circuitry of many applications.

FEATURES AND BENEFITS Large crimping area assures low contact resistance and high tensile strength Back insulator provides closed entry for socket inner contact against axial loads Front insulator provides closed entry for socket inner contact Recessed inner contact is protected Outer contact has rugged wall section for durability

MATERIALS AND FINISH Body: Copper alloy Finish: Gold over nickel on mating parts Insulators: High Performance Fluorocarbon

TYPICAL COAXIAL CABLE

Center conductor

Insulation

Braid

Jacket

?

GUIDELINE TO CHOOSE THE RIGHT COAXIAL CONTACT Choose the contact application : Standard Frequency, High Frequency or very high Frequency Standard Frequency: Non Impedance Matched Contacts ( VSWR: 1.5:1) High Frequency: Impedance Matched Contacts (VSWR: 1.2:1 +.04F (GHz) up to 3GHz) Very High Frequency: BMA / BMZ Interface contacts

Check the cable diameter versus the contact size : Sometimes we can use a smaller contact Sometimes the wire is bigger than the contact

!

For more details, please refer contact and cable selection guides at page 56

Coaxial Contacts

20

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