WELCOME TO AMADA
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Welcome to AMADA Group
AMADA Group, founded in Japan in 1946, is a world leading manufacturer of comprehensive sheet metal machinery. Built on strong Japanese values, AMADA is renowned for its innovative technology, unquestionable quality and undeniable reliability. By working together with our customers AMADA continues to provide state of art products to suit an ever changing market. Within Europe alone, AMADA employ over 1,500 people with nearly 30,000 customers.
Growing Together With Our Customers
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Contents
Page
Welcome to AMADA
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AMADA Machines
15 17 29 37 47 69 85 95 97 99
Laser
Punch/Laser Combination Punching – Punch Press Bending – Press Brakes Automated Bending Automation
Shearing Welding
AMADA Finance
AMADA Service Introduction
101 102 106 109 110 136 139 141 142 151 159 161 207 237
Contracts
Parts
Laser Consumables Service Contacts AMADA Software VPSS Network
AMADA Software Solutions AMADA Industry 4.0
AMADA Tooling Press Brake Tooling Punch Press Tooling
AMADA Reference Section
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Production Facilities
Innovation Centre - Fujinomiya AMADA Global Laser Centre - R&D Projects
Laser Facility - Fujinomiya Situated in the foothills of Mount Fuji, AMADA’s Fujinomiya Works is one of the innovation hubs for both the design and development of new laser technology. Alongside the Development Centre it is the world’s largest machine manufacturing facility and Parts Centre, housing over 1.3 million components ready for despatch worldwide.
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Where are we in Europe?
Sales & Service
R & D
Manufacturing
European Solution Centre
AMADA GmbH Haan Germany
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European Production Facilities
Château du Loir Loire Valley France
Charleville Mézières Eastern France European production facility for Lasers, Punch Press, Automated Bending Cells and Blanking Cell Automation. Capacity: 50 Machines/Month.
European production facility for Press Brakes and Shears. Capacity: 80 Machines/Month.
Tooling France & Austria
Automation Finland European Production Facility for Blanking Automation.
European production facility for Punch and Bending Tooling along with Bend-Saws.
AMADA Europe: Triple Certification • ISO 9001 - Quality Management System • ISO 14001 - Environmental Management System • OHSAS 18001 - Security & Healthcare Management System
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European Technical Centres
AMADA UK Ltd. Kidderminster, UK
AMADA S.A. Paris, France
AMADA GmbH Landshut & Reutlingen, Germany
AMADA Italia S.r.I. & Software Development Centre Piacenza, Italy
AMADA Sp.z o.o Kraków, Poland
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UK Group Satellite Centres
AMADA Spain Barcelona
AMADA Denmark Horsens
AMADA Scandinavia Alingsås
AMADA Norway Ås
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UK Group History
1972: AMADA UK was established to serve the UK and Ireland markets 1986: Technical Centre was purpose built in Kidderminster 2011: AMADA SPAIN joins the UK Group 2014: £5 Million Refurbishment of Technical Centre 2014: AMADA DENMARK, SWEDEN & NORWAY join the UK Group 2022: 50th Anniversary AMADA UK
The UK Group consists of the UK, Ireland, Spain, Portugal, Denmark, Sweden and Norway. Utilizing a vast resource of staff within the group, we have established dedicated teams of specialists in installation, planned servicing, breakdown repair as well as centralising key services such as marketing and IT. Our strength is in our expertise and knowledge, no other European supplier of the sheet metal industry, can rival our support, which is key for our customers’ productivity and profitability.
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AMADA Apprentices AMADA’s next generation
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AMADAApprentices Proud History Bright Future
Proud winners of the Large Employer of Year Award, AMADA UK has a strong tradition of apprenticeship schemes, since 2006. The strength of the programme is measured by the offer of permanent employment at the end of the scheme. To date it has offered employment to 100% of its successfully graduated apprentices. Apprenticeships are available in Engineering, Accountancy and Administration at present. AMADA UK are firmly committed to the continued support of its apprenticeship programme and the development of future talent. The company’s apprentices are viewed as genuine business assets who contribute significantly to AMADA’s success.
“Apprenticeships are the foundation of our corporate strategy to develop from within,
they are our future”. Alan Parrott, CEO
The Foundation of Our Business
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AMADA MACHINES Market leading technology
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Contents AMADAMachines
Page
Laser Introduction Fibre Lasers CO 2 Lasers
17 18 26
Punch/Laser Combination Introduction
29 30
Punch/Fibre Laser Combination Range
Punching – Punch Press Introduction Punch Press Range TOGU Tool Grinder
37 38 45
Automation Introduction
47 49 53 60 64 65 69 71 77 81
Flying Optic Laser Automation
Punch, ALPHA Laser and CO 2 Combi Automation
Fibre Combi Automation Warehousing Systems Automation Example Layouts Bending – Press Brakes Introduction Stand Alone Press Brake Range Automatic Tool Changer Range Ergonomic Press Brake Range
Automated Bending Introduction
85 86
Automated Press Brake Range
Shearing GS-II/GX-II Welding FLW ENSIS
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AMADA Finance
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Laser Technology Unique technology laser cutting
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Laser
Laser Machines AMADA Laser Technology
Utilising in-house designed and manufactured fibre laser engines, AMADA’s fibre laser range has the capacity to cover all manufacturing requirements from low volume subcontractors to high volume OEMs. A high level of standard features ensure setup times and cost-per-part are reduced. All AMADA fibre lasers ensure accurate, reliable and productive processing thanks to specific cutting functions. High brightness fibre modules with simple beam delivery allowing for single lens processing across the entire fibre laser range. Various automation systems are available to increase the machine efficiency, from pallet loaders to full stockyard systems. Part picking cells and additional output stations enhance the overall productivity of the laser itself.
VENTIS-AJ New technology for laser processing ENSIS-AJ RI Flat sheet and tube/ profile possibilities
ENSIS-AJ Variable Beam Control for full versatility LC-ALPHA V CO 2 hybrid laser with scratch free possibilities REGIUS-AJ Full linear drive with ultimate ease of operation
• Single lens processing • AMADA fibre laser engine • Automation compatible • High speed drive system • Automatic nozzle changer • Compressed air cutting • Clean Fast Cut • Oil Shot Standard features on all AMADA fibre laser machines:
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Laser
REGIUS-AJ Series Full Linear Drive with Beam Control and Autonomous Functions
The REGIUS AJ fibre laser cutting machine integrates 3-axis linear drive, AMADA’s original Variable Beam Control Technology, the new Laser Integration System (LIS) functions and easy operation. Available in 6, 9 and 12 kW. The extremely high speed, precise accuracy of full linear drive technology maximizes machine potential and minimizes downtime. Common processing issues are solved thanks to several autonomous functions such as automatic beam centring and advanced process monitoring, enabling a shift to next level laser processing.
3-Axis Linear Drive
AMNC3i Plus NC with built-in monitor
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Laser
REGIUS-AJ Series Main Benefits Next Level Laser Processing
ULTIMATE PRODUCTIVITY Combination of ultra-high speed and high precision processing • Full 3-axis linear drive for increased acceleration/deceleration of axis movement • Maximum simultaneous feed rate of 340 mm/min for very high point-to-point positioning speeds • Intelligent head control dynamically adjusts the cutting head retract height and calculates the most efficient motion VARIABLEBEAMCONTROLTECHNOLOGY Automatically adapt the laser beam mode • Full-range processing with a single lens • High-quality, speed-stable cutting in all sheet materials • Changes the beam mode between the pierce and the cut LASER INTEGRATION SYSTEM New standard functions to achieve stable processing with minimal downtime • i-Nozzle Checker automatically checks nozzle condition, nozzle centring and beam condition • i-Optics Sensor monitors the protection glass for contamination and alerts the operator if a change is required • i-Process Monitor system is an advanced function able to monitor the piercing and cutting and react to processing issues • Automatic Head Collision Recovery system protects the cutting head before checking the machine conditions and continuing cutting • i-Camera Assisted System helps to process parts on remnant material easily • V-Remote allows the AMNC3i screen to be shared on iPads anywhere in the factory, enabling schedule changes and adding urgent jobs
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Laser
VENTIS-AJ Series Ground Breaking Technology for Laser Processing
The VENTIS fibre laser is the world’s first material processing laser to utilise AMADA’s Locus Beam Control (LBC) technology. With the ability to manipulate the laser beam pattern whilst processing, LBC Technology creates possibilities never before accomplished with solid state laser cutting machines. Dross free capabilities, cutting speeds equivalent to much higher power machines and cut width (kerf) control are all achievable. Combined with AMADA’s new, in-house developed 4 kW single diode module fibre laser engine, the VENTIS has a very high quality laser beam which is perfectly suited to LBC Technology applications.
High power density 4 kW diode module
Manipulate beam pattern
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Laser
VENTIS-AJ Main Benefits Higher Productivity, Higher Quality, Less Power Consumption
REVOLUTIONARY BEAM CONTROL Full energy of the laser beam utilised • 4 kW, single diode module AMADA fibre laser engine • Manipulate beam movement to exactly match the material and thickness being processed • Single lens processing for reduced setup time LOWER COST-PER-PART Higher productivity rates and lower cost-per-part • Productivity Mode (PM) makes it possible to directly remove the molten material on the inclination angle • Nitrogen processing cutting speeds are very high leading to reduced running costs • Compressed air cutting system for reduced cost-per-part – no assist gas cost QUALITY IMPROVEMENT High quality stainless steel processing • High quality stainless steel processing is possible using the Quality Mode (QM) • LBC Technology providing sufficient heat at the bottom of the cut to give dross free possibilities • Reduces or eliminates any secondary operations required after cutting FULLY FEATURED High specification as standard • 16 station nozzle changer • Water Assisted Cutting System (WACS II) • X-axis conveyor • Process monitoring
• Compressed air cutting • Side and front access • New AMNC Plus control
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Laser
ENSIS-AJ Series Unique Technologies for Complete Versatility
AMADA’s original Variable Beam Control technology adapts the laser beam mode to exactly suit the type and thickness of material being processed. Now utilising 3, 6, 9 and 12 kW fibre laser engines, the ENSIS-AJ series machines significantly increase processing capabilities. 6, 9 and 12 kW variants utilise AMADA’s Auto Collimation system, to provide unrivalled beam spot control. The ENSIS-AJ series machines give high speed cutting rates and vastly improved bevel angles on thicker materials as well as single lens processing. Now available in multiple formats: 3, 4 and 6m.
Auto Collimation Technology
Variable Beam Control Technology
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Laser
ENSIS-AJ Series Main Benefits Fully Featured as Standard
MINIMAL SETUP Features to increase machine uptime • Single lens processing whilst still allowing easy maintenance • 8 or 16 station nozzle changer for continuous production • Bar code reader for quick and easy program retrieval FULL ACCESSIBILITY Simple, effective access to the entire cutting area • Front access door for fast remnant or part removal • Side entry door allows first off checking • Front and side viewing windows plus full internal lighting RELIABLE PROCESSING Systems designed for full range, cost effective cutting • Clean Fast Cut gives higher nitrogen cutting speeds with less gas consumption • Compressed air cutting system for reduced cost-per-part – no assist gas cost • ECOWACS allows thin wall thicknesses for closer nesting and stable production INTUITIVE OPERATION The AMNC 3i control provides simple functionality and management • Visual representation of cutting program and parts • On-screen nesting for efficient remnant usage • Production history analysis allows for continual improvement
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Laser
ENSIS-AJ Rotary Index Flat Sheet and Tube/Profile Cutting Possibilities
AMADA has combined two unique technologies to create the ultimate versatile processing laser cutter. The ENSIS Variable Beam Control technology and proven Rotary Index tube cutting system provide a single 3 kW fibre laser machine capable of fulfilling a wide range of manufacturing requirements at lower cost and higher productivity. The ENSIS has the ability to automatically change the beam mode (not just focus position and spot size) ensuring good results regardless of the material or thickness being processed. High power versions of the ENSIS-AJ Rotary Index will be available in 2022. Now available in: 3, 6 and 9 kW.
High speed thin material processing
High quality thick mild steel processing
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Laser
ENSIS-AJ RI Main Benefits Accuracy, Reliability and Productivity
INCREASED ACCURACY Touch probe system solves tube and profile deflection problems • Measures tube position and adjusts hole position if required • Checks edge lengths for angle sections • Quick, in-cycle process maximizes productivity HIGHER QUALITY Dual, synchronous rotating chucks • Prevents twist or vibration affecting the finished part • Eliminates scratches caused by passive support chucks on round tube • Removes cutting dwell times associated with traditional systems QUICK SETUP Change from flat sheet to tube in 5 minutes • Rotary Axis is automatically positioned when required • One-Touch, quick change chuck jaws • Single lens and nozzle changer minimize operator burden REDUCED COST-PER-PART Faster processing achieved through several benefits • High Speed Z axis control significantly increases cutting speeds around corners of tubes and profiles • AMADA fibre laser engine – designed by AMADA, for AMADA • Fastest in class X/Y positioning – 170 m/min combined
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Laser
LC-ALPHA V Scratch Free Possibilities
The LC-ALPHA is the best-selling hybrid type laser cutting machine with over 3800 units delivered worldwide since its introduction in 1993, proof of its reliability. With a highly tuned oscillator and full brush table, the LC-ALPHA V is ideal for processing surface sensitive materials that need a high quality finish. The latest version makes material loading very easy, a feature characteristic of the open table type. This upgraded series of laser machines can cut thicker materials with faster speeds, higher accuracy, and greater ease of use compared to its predecessor.
SURFACE SENSITIVE PROCESSING • Scratch free possibilities with full brush table • Simple plastic coated material processing • Part picking option minimizes unloading damage
SIMPLE OPERATION
FLEXIBLE PRODUCTION
• Single lens processing • Open table concept allows quick manual loading • AMNC 3i control
• Work chute for quick part unloading • Repositioning feature to process long sheets • Compatible with AMADA automation modules
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Laser
Latest AMADA innovations take laser quality to new levels
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Combination
COMBINATION Machines Latest technology in punch/laser machines
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Combination
Combination Machines AMADA Punch/Fibre Laser Technology
Combination machines are the ultimate sheet metal solution. Combining the productivity of AMADA’s unique turret punch press with the flexibility of a fibre laser. Aimed at both high volume or small batch production. Flexibility is key with combination machines. Two machines in one eliminate the need for secondary operations. Punching, forming, tapping and laser cutting on one machine. Different tonnage, turret capacity and automation options are available to suit every type of production. Unique cover design makes every machine automation ready. The most ergonomic and space saving design of laser safety enclosure on the market.
ACIES-AJ Scratch Free Processing
EML-AJ High Tonnage, High Speed
LC-C1AJ Versatile, Full Format
Standard features on all AMADA Combination machines: • Servo direct drive system • Energy recovery system • In-house manufactured fibre laser • Unique table cabin design • Bridge frame • Second origin setting • MPT (Multi Purpose Turret) • AMNC 3i Control • Airblow tooling with slug suction & Power Vacuum Systems
CHOOSING THE RIGHT MACHINE
LC-C1 AJ
EML-AJ
ACIES-AJ
High
Low
Volume
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Combination
ACIES-AJ High Quality Punching, Forming and Scratch Free Processing
With AMADA’s own fibre laser engine, the ACIES-AJ is a further enhancement to the ACIES series of punch/laser combination machines, which are ideal for variable mix, variable volume production and high quality processing. The ACIES-AJ is the most advanced technology for punch/laser combinations machines. Equipped with a 3 kW AMADA fibre engine, a 30 ton electric punching system and an automatic tool change that holds up to 300 punches and 600 dies, the ACIES-AJ guarantees the utmost productivity and flexibility. The extra benefits of the ACIES-AJ are the lower running costs and higher processing speeds compared to CO 2 systems. The laser cutting area is enclosed by a table cabin and a shutter to ensure safety. Various automation options allow for continuous operation for up to 72 hours without interruption. Ideal for: Subcontractors and OEM’s with a high mix and or high volume production. Ideal for products that need more forming processes, but still a need for speed and scratch free processing.
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Combination
ACIES-AJ Main Benefits High Speed, Low Running Cost Processing
INCREASED PRODUCTIVITY • Tool Storage Unit (TSU) with capacity for 300 punches, 600 dies • Tool ID System with QR identification of punches and dies • Automatic scanning for reliable tool setup • Auto-Index System enables punching at any angle with a single tool ENHANCED PRODUCT QUALITY • Full coverage, intelligently driven brush table • Scratch prevention ZR turret • 4 built-in tapping stations • Highly accurate and repeatable control of the ram for high quality forming
REDUCED SETUP TIME • Automatic nozzle changer • Automatic laser scrap conveyor • Automatic laser cutting plate cleaner • In-cycle tool changes increase flexibility and productivity
RELIABLE HIGH SPEED PRODUCTION • High performance dual servo direct drive ram • 3 kW fibre engine, designed by AMADA • Unique, independent Y-axis laser • Easy operation with the AMNC 3i control
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Combination
EML-AJ High Tonnage, High Speed
The EML-AJ punch/fibre laser cutting combination machine can deliver the ultimate in production flexibility to any subcontractor or OEM faced with manufacturing a high mix of sheet metal components. The EML-AJ helps fabrication shops to reduce their labour requirements and cost- per-part, and ultimately improve profitability. Amongst the features of the EML-AJ are a number of innovations that help to minimise operator input and increase machine up time. Stable production is a key attribute of the EML-AJ, thanks to the AMADA designed 3 kW fibre laser source, dual servo electric drive, bridge frame and Z style thick turret design. Ideal for: Subcontractors and OEM’s with high mix and/or high volume production. The EML-AJ is perfect for those looking for the most reliable automated solution with high speed laser processing and punching with high quality forming.
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Combination
EML-AJ Main Benefits High Quality Forming
INCREASED PRODUCTIVITY • Dual Servo Direct Drive System • 500 hits per minute • 1800 hits per minute (marking) • Energy recovery system
RELIABLE HIGH SPEED PRODUCTION • 3 kW fibre engine, designed by AMADA • High quality beam • Reduced maintenance • V-Monitor – visibility for customer and service departments
HIGH QUALITY FORMING • AMADA “Punching & Forming” function • Unique to AMADA • Higher forms possible • Full control / no sheet distortion
REDUCED LABOUR COST* • Automatic PDC (Punch/Die Changer) with capacity for 220 Punches, 440 Dies • Punch die changing during laser process • Compatible with all types of AMADA punching, forming, P+F and Tapping Tools • Reduces set up times to a minimum • Tool ID system with QR identification of punches and dies
*Optional
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Combination
LC-C1 AJ Versatile, Full Format
AMADA C1-AJ punch/fibre laser cutting combination machines offer affordability without compromising on capability or quality. The servo electric press drive delivers cost savings and improved environmental credentials, whilst AMADA’s bridge frame and segmented lower turret provide exceptional tooling and machine longevity. With the stability of 3 kW single module fibre laser source, large 46 station turret, the C1-AJ is a versatile solution for any type of production. Ideal for: Sub-contractors and OEMs with medium to high volume production. Additionally, the C1-AJ’s compact footprint is perfect for factories where floor space is at a premium.
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Combination
LC-C1 AJ Main Benefits Versatile Solution for Any Type of Production
REDUCED TOOLING COSTS • Machine longevity due to bridge frame • Reliability and accuracy • Auto lubrication for all tooling • Power Vacuum and slug suction systems
REDUCED SECONDARY OPERATIONS • 46 station MPT turret • 4 auto index stations • 4 multi purpose tapping stations (M2.5 to M8)
RELIABLE HIGH SPEED PRODUCTION • 3 kW Fibre engine, designed by AMADA • High quality beam • Reduced maintenance
EASY OPERATION • AMNC 3i control is optimized for ease of use • Smartphone style interface • Program graphics • Nesting and edit features • One touch utilities - remnants etc. • Program/schedule resume • Production history
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Punching
PUNCH PRESS Technology Comprehensive range of Punch Press machines
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Punching
Punching Machines Punch Press Technology
Punch presses are highly capable machines which go far beyond punching out simple shapes. Tapping, forming, marking and even bending make these machines extremely versatile. Punch presses can be both the fastest and most cost effective solution. Despite having a long history dating back to 1971, AMADA punch press machines have continually evolved in-line with customer needs. Today’s AMADA punch presses feature the latest technology such as electric drive systems, sophisticated automatic tool changing options and integrated tapping. Yet AMADA’s core mechanical designs remain, such as the bridge frame and AMADA’s well engineered turret. These classic features are what have earnt AMADA a strong reputation for longevity and reliability.
EM-ZR Ideal for Automation
EM-MII High Speed, Full Format Processing
AE-NT Increased Capabilities
CHOOSING THE RIGHT MACHINE
AE-NT
EM-MII
EM-ZR
High
Low
Volume
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Punching
EM-ZR Ideal for Automation
The EM-ZR series offers the highest quality and most stable production thanks to its unique enclosed lower turret and flexible tooling system. Available in two models, the EM-ZRB features a twin turret and the EM-ZRT is further equipped with a sophisticated tool changer with a 300 punch tool capacity. The EM-ZR is ideal for sub-contractors and OEM’s with high mix and/or high volume production. The machine is perfect for those looking for the most reliable automated solution.
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Punching
EM-ZR Main Benefits Lean Production
REDUCED LABOUR COSTS An enclosed lower turret and automatic tool changer work in harmony with automation. • Flexible production with expanded tooling and auto index capability • Highly stable production, with full flat brush table • Automated, error free tool loading ENHANCED PRODUCT QUALITY Product quality is not only enhanced due to the enclosed lower turret, but AMADA’s Digital Tooling System ensures tooling is kept in good condition. • Eliminates marking on the underside of components • Tooling maintenance management • Tool ID system eliminates mistakes with tooling setup REDUCED PROCESS COSTS Adopting the core features of the EM-MII machine, the EM-ZR ensures all processing costs are minimised. • Eliminated secondary processing with in-built tapping and forming capabilities • High speed processing with electric twin servo drive • Long tooling life thanks to bridge frame and segmented lower turret VPSS 3i SOFTWARE SOLUTION PACK CAD-CAM solution for the production and offline simulation of blanking machines. • Automatically nests, tools, tags and sequences to reduce programming time • Customisable parameters allow for the automatic process to be tuned accordingly • Automated management of loading and unloading systems
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Punching
EM-MII High Speed, Full Format Processing
The AMADA EM-MII punch press offers full format processing of up to 3000 x 1500 mm with increased speed delivered by its electric twin servo drive. Featuring AMADA’s bridge frame and a segmented lower turret, the EM-MII delivers both the machine and tooling longevity that AMADA punch presses are renowned for. The EM-MII is suitable for sub-contractors and OEMs with medium-high volume production. The EMZ-MII model in particular is well suited for those frequently switching sheet thickness.
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Punching
EM-MII Main Benefits Built to Last
REDUCED COST PER PART Designed to increase profitability through reduction of setup and processing times, utilising a choice of turret designs and the patented twin high speed electric servo drive punch mechanism. • Minimise setup times with the offset 45 station Z turret • Increase tool choice with the 58 station King turret • High speed punching with twin servo electric press system INCREASED CAPABILITIES The EM-MII is ideal for value adding design features such as forming and tapping. • Superior quality forming with optional P&F function • Enhanced product design with full ARFT roller tool compatibility • Capable 30 ton press force coupled with the industry’s largest standard tooling (up to 114.3 mm diameter) • Eliminate secondary operations with the unique MPT tapping system EASE OF USE Equipped with the user friendly AMNC 3i, the EM-MII is quick to use and easy to learn.
• Program scheduling • Tooling setup prompts • Production result function
VPSS 3i SOFTWARE SOLUTION PACK CAD-CAM solution for the production and offline simulation of blanking machines. • Automatically nests, tools, tags and sequences to reduce programming time • Customisable parameters allow for the automatic process to be tuned accordingly • Automated management of loading and unloading systems
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Punching
AE-NT Increased Capabilities
AMADA AE-NT punch presses offer affordability without compromising upon capability or quality. Servo electric drive delivers cost savings and improved environmental credentials, whilst AMADA’s bridge frame and segmented lower turret provide exceptional tooling and machine longevity. Additionally, the AE-NT’s compact footprint is perfect for factories where floor space is at a premium. The AE-NT is ideal for sub-contractors and OEMs with low-medium volume production.
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Punching
AE-NT Main Benefits Expandable with Reliable Automation Options
REDUCED PROCESS COSTS The single servo electric drive with power regenerative system offers numerous benefits. • Up to 50% less energy usage • Increased reliability • Environmental friendly REDUCED TOOLING COSTS The AE-NT’s well-engineered construction provides a 40% reduction in tooling wear. • Bridge frame minimises side load • Segmented lower turret provides optimum tool alignment • Air blow lubrication system supports longer tooling life INCREASED PRODUCTIVITY The AE-NT offers numerous features that contribute to shorter processing times. • Flexible tooling configuration, 45 station turret • Industries largest standard tool size (114.3 mm) • 0.5 second tool change with triple track turret • Faster hole processing with Power Vacuum slug ejection VPSS 3i SOFTWARE SOLUTION PACK CAD-CAM solution for the production and offline simulation of blanking machines. • Automatically nests, tools, tags and sequences to reduce programming time • Customisable parameters allow for the automatic process to be tuned accordingly • Automated management of loading and unloading systems
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Punching
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Punching
TOGU-EU | ID-TOGU Automatic High Quality Grinding
All punch operators know the importance of tool maintenance on part quality and tool life. The AMADA TOGU range is the solution; automatic tool grinders designed specifically for high quality grinding of sheet metal tooling.
TOGU-EU • Fast and easy use • Fully automatic • Automatic coolant application prevents tool burn • Unique safety locking system ensures operator safety
ID-TOGU • ID Tool Management capabilities • ID-TOGU connects to AITS server to retrieve and maintain tool data • Can sharpen both ID tools and non-ID tools • Automatic calculation of grinding based on material type, thickness and application rate
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AUTOMATION Solutions Automation systems to increase capacity and efficiency
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Automation
Automation Machines Automation Solutions for Laser, Punch and Combination Machines
AMADA automated sheet handling and part sorting solutions ensure machines are fully utilised, contributing to a reduced cost per part and a faster return on investment. Whether installing on a new machine or retrofitting to an existing machine, automation is an effective solution to reduce machine and staff requirements. AMADA supply a wide range of automation solutions to satisfy the needs of companies of all sizes; from single pallet sheet loaders to storage towers to bespoke warehouse systems. In addition AMADA offers a complete range of automatic part removers to improve factory work flow. AMADA’s automation range has reliability and stability at its core to ensure productivity can be maximised, in addition, ease of use and safety is ensured with each product.
Improved Productivity, Reduced Lead-times and Reduced Costs
FLYING OPTIC LASER AUTOMATION • Reduce machine idle time between sheets • Improve the work environment and factory safety • Improved work flow through the factory
• Eliminates secondary operations • Increased storage • 24/7 production
ASF-EU High Speed Automated Storage Tower TK-EU
AS LUL-STRI Flexible Automated Storage Tower for ENSIS-RI MP-4020 Flexible Automated Sheet Load/Unload
MP-F High Speed Automated Sheet Load/Unload
AS LUL Flexible Automated Storage Tower PUNCH, ALPHA LASER AND CO 2 COMBI AUTOMATION Precise Automated Part Remover/Sorter
FIBRE COMBI AUTOMATION RMP-3015 N Stable and Compact Automated sheet Load/Unload RMP-3015 NTK Automated Sheet Load/Unload Part Remover/Sorter WAREHOUSING SYSTEMS CS II Modular Automated Storage System MP SHEETCAT Flexible and Compact Automated Sheet Load/Unload AS MP Flexible Automated Storage
PR III Reliable Automated Part Remover/Sorter R-3015 TK High Specification Automated Part Remover/Sorter
AS-3015 NTK | ULS-3015 NTK Automated Storage Towers with Sheet Load/Unload and Part Removal/Sorter ASR-3015PR Automated Storage Tower
Sheet Load/Unload Part Remover/Sorter
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Automation
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Automation
MP-F Flying Optic Laser Automation High Speed Automated Sheet Load/Unload
INCREASED PRODUCTIVITY
SAFER PRODUCTION
EASY TO USE
• Elimination of manual sheet load/unload
• Direct scheduling from machine controller • Low maintenance
• Reliable unmanned sheet handling of up to 25 mm mild steel • 3000 kg loading capacity
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Automation
MP-4020 Flying Optic Laser Automation High Speed Automated Sheet Load/Unload
INCREASED PRODUCTIVITY
EASY TO USE
SAFER PRODUCTION
• Direct scheduling from machine controller • Low maintenance
• Elimination of manual sheet load/unload
• Reliable unmanned sheet handling of up to 25 mm mild steel • 2 x 3300 kg sheet load capacity • 1 x 3300 kg unload capacity • Automated loading of 4000 x 2000 mm sheets
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Automation
AS LUL Flying Optic Laser Automation Flexible Storage Tower withAutomated Load/Unload
INCREASED PRODUCTIVITY
SPACE EFFICIENT
SAFER PRODUCTION
• Narrow foot print allowing placement close to walls • Utilises vertical factory space for material storage
• Elimination of manual sheet load/unload • Opportunity to reduce forklift operations
• Reliable unmanned sheet handling from thin to thick • Automated sheet changeover • 3 x 3000 kg loading capacity* • 3 x 3000 kg unloading capacity*
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Automation
AS LUL II- 4020 Flying Optic Laser Automation Flexible Storage Tower withAutomated Load/Unload
INCREASED PRODUCTIVITY
SPACE EFFICIENT
SAFER PRODUCTION
• Narrow foot print allowing placement close to walls • Utilises vertical factory space for material storage
• Elimination of manual sheet load/unload • Opportunity to reduce forklift operations
• Reliable unmanned sheet handling from thin to thick • Automated sheet changeover • 7 x 3300 kg loading capacity* • 3 x 3300 kg unloading capacity* • Automated loading of 4000 x 2000 mm sheets
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Automation
AS LUL - STRI Flat Sheet Automation for Flying Optic Laser with Rotary Index Device. Flexible Sheet Storage Tower with Automated Load/Unload
INCREASED PRODUCTIVITY
SPACE EFFICIENT
SAFER PRODUCTION
• Narrow foot print allowing placement close to walls • Utilises vertical factory space for material storage
• Elimination of manual sheet load/unload • Opportunity to reduce forklift operations
• Reliable unmanned sheet handling from thin to thick • Automated sheet changeover • 3 x 3000 kg loading capacity* • 3 x 3000 kg unloading capacity*
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Automation
ASF-EU Flying Optic Laser Automation High Speed Automated Storage Tower
INCREASED PRODUCTIVITY
SAFER PRODUCTION
HIGH CAPACITY
• Elimination of manual sheet load/unload • Opportunity to reduce forklift operations
• 7 x 3000 kg loading capacity* • 3 x 3000 kg unloading capacity*
• High speed sheet loading of 88 seconds (3015 single tower) • Reliable unmanned sheet loading • Automated sheet changeover
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*Standard configuration Hazard prevention measures are removed in the photos used in this page.
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Automation
TK-EU Flying Optic Laser Automation Precise Automated Part Remover/Sorter
IMPROVED WORKFLOW
RELIABLE PRODUCTION
IMPROVED QUALITY
• Smooth part handling with ejecting suction cup design • Automated pick retry function
• Eliminates part tag requirement
• Automated removal of parts • Automated sorting of parts
Scan the QR Code to visit our website
55
Automation
MP SheetCAT Punch, ALPHALaser and CO 2 Combi Automation Flexible and Compact Automated Sheet Load/Unload
INCREASED PRODUCTIVITY
COMPACT
SAFER PRODUCTION
• Small footprint design requiring minimal floor space
• Elimination of manual sheet load/unload
• Reliable unmanned sheet handling • 3000 kg loading capacity • Rush job function
Scan the QR Code to visit our website
56
Automation
AS-MP Punch, ALPHALaser and CO 2 Combi Automation Flexible Automated Storage Tower
INCREASED PRODUCTIVITY
SPACE EFFICIENT
SAFER PRODUCTION
• Utilises vertical factory space for material storage • Compact foot print
• Elimination of manual sheet load/unload • Opportunity to reduce forklift operations
• Reliable unmanned sheet handling • Automated sheet changeover • 4 x 3000 kg loading capacity* • 5 x 3000 kg unloading capacity*
*Standard configuration Scan the QR Code to visit our website
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Automation
PR III Punch, ALPHALaser and CO 2 Combi Automation ReliableAutomated Part Remover/Sorter
IMPROVED WORKFLOW
RELIABLE PRODUCTION
IMPROVED QUALITY
• Automated removal of parts • Automated sorting of parts
• In process part removal • Sensor vacuum cups to ensure safe operation
• Eliminates part tag requirement
Scan the QR Code to visit our website
Hazard prevention measures are removed in the photos used in this page.
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Automation
R-3015 TK Punch and CO 2 Combi Automation High Specification Automated Part Remover/Sorter
IMPROVED WORKFLOW
FLEXIBLE OPERATION
IMPROVED QUALITY
• Automated removal of parts • Automated sorting of parts
• Independent arm movement for picking complex profiles • In-line picking for components up to 3000 mm long • Micro joint cutter providing stability for long components
• Eliminates part tag requirement
Scan the QR Code to visit our website
Hazard prevention measures are removed in the photos used in this page.
59
Automation
RMP-3015 N Fibre Combi Automation Stable and Compact Automated Sheet Load/Unload
INCREASED PRODUCTIVITY
EASY TO USE
SAFER PRODUCTION
• Rear mounted design allowing easy rush job load/ unload to front of machine • Low maintenance
• Elimination of manual sheet load/unload
• Reliable unmanned sheet handling • 3000 kg loading capacity
Scan the QR Code to visit our website
60
Automation
RMP-3015 NTK Fibre Combi Automation Stable and Compact Automated Sheet Load/UnloadAutomated Part Remover/Sorter
INCREASED PRODUCTIVITY
EASY TO USE
SAFER PRODUCTION
• Rear mounted design allowing easy rush job load/ unload to front of machine • Low maintenance • In process part removal
• Elimination of manual sheet load/unload
• Reliable unmanned sheet handling • 3000 kg loading capacity
Scan the QR Code to visit our website
61
Automation
AS-3015 NTK | ULS-3015 NTK Fibre Combi Automation Automated Storage Towers with Sheet Load/Unload and Part Removal
INCREASED PRODUCTIVITY
IMPROVED WORKFLOW & FLEXIBLE OPERATION
SAFER PRODUCTION
• Reliable unmanned sheet handling and part removal/ sorting • Automated sheet changeover • 10 x 3000 kg sheet load capacity* • 5 x 3000 kg part and unload capacity*
• Automated removal and sorting of parts • Independent arm movement for picking complex profiles • In-line picking for components up to 3000 mm long • Micro joint cutter providing stability for long components
• Elimination of manual sheet load/unload • Opportunity to reduce forklift operations
Scan the QR Code to visit our website *Standard configuration
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Automation
AS-3015 PR Fibre Combi Automation Automated Storage Towers with Sheet Load/Unload and Part Removal
INCREASED PRODUCTIVITY
IMPROVED WORKFLOW & FLEXIBLE OPERATION
SAFER PRODUCTION
• Reliable unmanned sheet handling and part removal/ sorting • Automated sheet changeover • 3 x 3000 kg sheet load capacity* • 2 x 3000 kg part and unload capacity* • 2 x 3000 kg part sorting and stacking*
• Automated removal and sorting of parts • Sensor vacuum cups to ensure safe operation
• Elimination of manual sheet load/unload • Opportunity to reduce forklift operations
Scan the QR Code to visit our website
*Standard configuration Hazard prevention measures are removed in the photos used in this page.
63
Automation
CS II Warehousing Systems Modular Automated Storage System
REDUCED COST PER PART
IMPROVED WORKFLOW
FLEXIBLE DESIGN
• Autonomous running of multiple AMADA machines from single storage • Custom sheet/part storage capacity – according to customer requirement
• Secure digitised sheet and part storage • Multiple input/output stations possible to minimise physical movements • Opportunity to reduce forklift operations
• Multiple configurations available to suit building and production needs • Expandable modular design
Scan the QR Code to visit our website
64
Automation
Automation Machines Example Layouts “Creating Intelligent Solutions”
Sheet Manipulator
Punch
Automated Part Remover
Sheet Manipulator
Punch
Automated Part Remover
Automated Storage Tower
Punch
65
Automation
Automation Machines Example Layouts “Creating Intelligent Solutions” Sheet Manipulator
Laser
Automated Storage Tower Automated Part Remover
Laser
CS II Stockyard
Input/Output Station
Automated Part Remover Combination Machine
Sheet Manipulator
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Automation
67
Bending
BENDING Technology Comprehensive range of Press Brake machines
68
Bending
Bending Machines Bending Technology
AMADA’s comprehensive range of press brake machines give our customers maximum flexibility and cost-effective productivity. With an extensive choice of press tonnages and beam lengths, there is a variant to suit every requirement. Ease of operation, innovative tooling solutions and intuitive software options ensure your continued success.
HFE-M2 SERIES Market Leading Press Brake Technology
HFE3i SERIES Advanced Bending Solutions with 3D Control
HRB SERIES High Precision Customisable Press Brake
HG SERIES Multi Axis, High Speed, Hybrid Drive Press Brake
HRB-ATC SERIES Bending Machine with Automatic Tool Changer for AFH Tooling
HG-ATC SERIES Hybrid Bending Machine with Automatic Tool Changer
ERGO RANGE Ergonomic solutions are designed to make the bend process comfortable and fast
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Bending
70
Bending
HFE-M2 (4/7 Axis) Market Leading Press Brake Technology
POWER & MAINTENANCE COST REDUCTION*
BENDING PRECISION & ADAPTABLE PRODUCTIVITY • Constant angle with parallel beam deflection • Flexible gauging with multiple position fingers
FLEXIBLE BACK GAUGE SYSTEM
• Light weight construction for maximum productivity • 2 or 5 axis are available dependent on production needs
• ECO Drive System • Start/stop technology • Reduced energy usage • Reduced maintenance
*Option on 4 Axis Machine Scan the QR Code to visit our website
71
Bending
HFE3i Advanced Bending Solutions with 3D Control
AMADA HFE3i press brake models include additional enhanced features and an innovative touch-screen AMNC 3i interface. An 18.5” multi-touch display offers multiple modes for ultimate programming flexibility. A user friendly graphic interface and Tool Navigation assist operators in the quick setup of complicated parts.
Scan the QR Code to visit our website
72
Bending
HFE3i Main Benefits Complete Range to Cover all Your Bending Needs
EASY OPERATION The AMNC 3i control is optimized for ease of use • User friendly design provides intuitive smartphone like operation • The 18.5” display allows all necessary program and bend information on one screen • 3D graphical programming • Tool Navi - tool position indication function REDUCED ENERGY CONSUMPTION AND MAINTENANCE ECO Drive System The ECO drive system continually monitors and self-adjusts bending requirements providing benefits:
• Start/Stop technology • Reduced energy usage • Reduced maintenance • Less oil consumption
INCREASED PRODUCTIVITY FAST Finger - The back gauge with active safety system • Increased productivity, maintaining high backgauge approach speed • Increased operator safety; impact detection (low tonnage machines only) VPSS 3i SOFTWARE SOLUTION PACK VPSS 3i BEND VPSS 3i BEND automatically selects tools, creates tool layouts and bend sequences. This system considers the complete assembly and manufacturing process from the very beginning.
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Bending
HRB Series High Precision Customisable Press Brake
PRODUCTIVE • Designed for productivity the HRB series delivers dynamic performance with easy part programming, quick tooling setup and high speed bending
VPSS 3i BEND • VPSS 3i BEND automatically selects tools, creates tool layouts and bend sequences • This system considers the
EASY OPERATION • User friendly design provides intuitive smartphone like operation • The 18.5” display allows all necessary program and bend information on one screen
complete assembly and manufacturing process
Launch 2022
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Bending
HG Series Multi Axis High Speed Hybrid Drive Press Brake
HIGH SPEED & HIGH PRECISION OPERATION • 20 mm/s bend speed and 220 mm/s approach • Positioning accuracy of 0.001mm • Automatic material thickness detection • Beam adjusts during part processing
REDUCED POWER & MAINTENANCE • Hybrid Drive – electric servo driven hydraulics • Ecological - 50% power saving • 60% less oil consumption
EASY OPERATION
• User friendly design provides intuitive smartphone like operation • The 18.5” display allows all necessary program and bend information on one screen
Scan the QR Code to visit our website
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Bending
Automatic Tool Changer Range Unrivalled speed and precision AMADA’s innovative range of bending machines equipped with Automatic Tool Changer. Bending is one of the most important stages in sheet metal processing and crucial in terms of production efficiency and setup times. From this perspective, machine set-up is one of the most critical operations that often requires time, accuracy and effort from the operator. AMADA has risen to this challenge with an innovative range of bending machines equipped with Automatic Tool Changer (ATC). Setup is made automatically by the machine, reducing set up times, eliminating the operator’s hard work and the risk of errors.
HG-ATC AMADA engineered the HG-ATC as an ideal solution for variable batch sizes and complex tool layouts. The Automatic Tool Changer (ATC) can load even the most complex tool layout within three minutes and allows operators of varied experience levels to efficiently utilise this bending system. HRB-ATC The HRB with automatic tool changer (ATC) meets the needs of variable batch sizes production. The ID tooling makes automatic and manual tool setup possible, resulting in prevention of setup errors through detection of tools information and its location. The life of tooling is extended through an ATC storage device and hydraulic clamping of punches and dies.
Our bending machines with Automatic Tool Changer (ATC) are the ideal solution for small, variable batch sizes and complex tool layouts requiring frequent resetting.
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Bending
HRB-ATC Main Benefits Precise & Efficient Setups
THE KEY BENEFITS OF THE ATC • Non-skilled setup • Quick setup • Tooling life extended • Variable lot size production
AUTOMATIC INTELLIGENT TOOLING SETUP Automatic Tool Changer
• AFH ATC Tooling gives precise tool setup • Manual tooling setup made possible with hydraulic style clamping • An ideal solution for pressing small batches
REDUCED ENERGY CONSUMPTION ECO Drive System The ECO drive system continually monitors and self-adjusts bending requirements providing benefits: • Start/Stop technology • Reduced energy usage • Reduced maintenance • Reduced oil consumption EASY OPERATION The AMNC 3i control is optimized for ease of use • User friendly design provides intuitive smartphone like operation • The 18.5” display allows all necessary program and bend information on one screen
Scan the QR Code to visit our website
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