AC8000P Brochure 2022

Coated grades for Steel Turning AC8015P / AC8020P / AC8025P / AC8035P

AC8035P G RADE FOR I NTERRUPTED C UTTING

More than double the fracture resistance performance

Excellent Stability Coating Stress Control Special surface treatment reduces tensile residual stress and significantly reduces chipping

AC8035P

90% less tensile stress

SEM image

0.008

0.010

0.012

Tensile residual stress in TiCN ( GPa ) 0 0.1 0.2 0.3

0

250

500

# of Impacts

Each corner can continue

Conventional

SEM image

0.008

0.010

0.012

0 0.1 0.2 0.3

0

250

500

Unable to continue

# of Impacts

Tensile residual stress in TiCN ( GPa )

Part Material : 4137 Steel (External Interrupted) Insert : CNMG432EGU-AC8035P Cutting Conditions : v c = 530 SFM f = .0079 - .0118 IPR a p = .079” Dry

■ AC8035P Cutting Conditions

Soft steel, Low carbon steel (1010, etc.) Low alloy steel (4130, etc.) 180HB or less

High carbon steel (1045, etc.) High alloy steel (4137, etc.) 180HB or more

Insert

Chipbreaker

Depth of Cut (in.) Feed Rate (IPR) Speed vc (SFM) Depth of Cut (in.) Feed Rate (IPR)

Speed vc (SFM)

EFE

.004 - .050

.004 - .016 .004 - .016 .004 - .024 .004 - .018 .008 - .024 .008 - .028 .014 - .032 .006 - .018 .008 - .024 .008 - .028 .014 - .032 .008 - .024 .008 - .028 .014 - .032 .018 - .045

400 - 1000 400 - 1000 400 - 1000 325 - 825 325 - 825 325 - 650 325 - 825 325 - 650 325 - 650 250 - 600 325 - 650 325 - 650 250 - 600 400 - 625 225 - 500

.004 - .050 .020 - .080 .020 - .100 .030 - .200 .070 - .235 .070 - .235 .120 - .315 .030 - .200 .070 - .235 .060 - .275 .120 - .315 .070 - .250 .080 - .315 .120 - .350 .175 - .535

.004 - .016 .004 - .016 .004 - .024 .004 - .018 .008 - .024 .008 - .028 .014 - .032 .006 - .018 .008 - .024 .008 - .028 .014 - .032 .008 - .024 .008 - .028 .014 - .032 .018 - .045

400 - 825 400 - 825 325 - 650 250 - 600 250 - 600 225 - 525 300 - 550 225 - 500 225 - 500 200 - 450 225 - 500 225 - 500 200 - 450 300 - 525 150 - 400

ELU, ESU, ESE .020 - .080 ESEW .020 - .100 EGU, EGE, EUX .030 - .200

CNM □ 43 □ DNM □ 43 □ SNM □ 43 □

TNM □ 33 □ TNM □ 43 □ WNM □ 43 □

EMU EME EHG

.070 - .235 .070 - .235 .120 - .315

EGU, EGE, EUX .030 - .200

EMU EME EHG EMU EME EHG EHF

.070 - .235 .060 - .275 .120 - .315 .070 - .250 .080 - .315 .120 - .350 .175 - .535

CNM □ 54 □ SNM □ 54 □

CNM □ 64 □ CNM □ 86 □ DNM □ 54 □

SNM □ 64 □ SNM □ 86 □ TNM □ 54 □

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