AC8000P Brochure 2024

Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P

█ AC8020P Cutting Performance

Balance of high wear resistance and stability. Chipping resistance 2.5x or more

AC8020P

High Efciency

Standout Chipping Resistance

High Strength Alumina Layer

Alumina layer with even higher strength suppresses chipping

AC8020P

400 impacts

1,600 impacts

4,000 impacts

SEM image

Cracks suppressed through higher strength

Al 2 O 3

Minor damage Minor damage Minimal chipping

Conventional Tool

400 impacts

1,600 impacts

SEM image

Cracks occur due to insufficient impact resistance

Chipping

Al 2 O 3

Minimal chipping End of tool life

Workpiece Material: 4137 Steel (Forged Part With Interrupted Sections) Insert: CNMG432EGU (AC8020P) Cutting Conditions: v c = 820 SFM f = .0118 IPR a p = .059” Wet

█ AC8020P Recommended Cutting Conditions

Min. - Max.

Mild Steel ( A283 , etc.) Low Carbon Steel ( 1018 , etc.) Low-alloy Steel ( 8620 , etc.) 180HB or less

High Carbon Steel ( 1040 , etc.) High-alloy Steel ( 4140 , etc.) 180HB or more

Insert Shape / Cutting Edge Length

Chipbreaker

Depth of Cut a p (Inch)

Feed Rate f (IPR)

Cutting Speed v c (SFM)

Depth of Cut a p (Inch)

Feed Rate f (IPR)

Cutting Speed v c (SFM)

.004 .020 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118

.047 .079 .098 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354

EFE ELU/ESU/ESE ESEW EGU/EGE/EUX EMU EME EHG EGU/EGE/EUX

- - - - - - - - - - - - - -

.004 .004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014

.016 .016 .024 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031

- - - - - - - - - - - - - -

591 525 525 525 459 459 394 361 394 394 361 394 394 361

1476 1378 1378 1378 1148 1148 1083 1148

- - - - - - - - - - - - - -

427 394 394 394 328 328 328 328 328 328 262 328 328 262

1312 1214 1214 1214

- - - - - - - - - - - - - -

.004 .004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014

.016 .016 .024 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031

- - - - - - - - - - - - - -

.004 .020 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118

.047 .079 .098 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354

- - - - - - - - - - - - - -

CNM  43  TNM  33  DNM  43  TNM  43  SNM  43  WNM  43 

984 984 984 984 820 820 722 820 820 722

EMU EME EHG EMU EME EHG

984 984 886 984 984 886

CNM  54  SNM  54 

CNM  64  SNM  64  CNM  86  SNM  86  DNM  54  TNM  54 

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