AC8000P Brochure 2022

Coated grades for Steel Turning AC8015P / AC8020P / AC8025P / AC8035P

AC8020P

Achieves both high wear resistance and stability chipping resistance more than 2.5 times

G RADE FOR H IGH E FFICIENCY M ACHNINING

High-strength Alumina Layer

Excellent chipping resistance

Enhanced chip control from increased strength of the alumina layer

AC8020P

400 Impacts

1,600 Impacts

4,000 Impacts

SEM image

Increased strength for cracking suppression

Al 2 O 3

Minimal Damage

Minor Damage

Micro Chipping

Conventional Grade

400 Impacts

1,600 Impacts

SEM image

Unable to withstand cracking

Significant Chipping

Al 2 O 3

Micro Chipping Excessive Breakage

Part Material : Cr–Mo 4137 Steel Insert : CNMG432EGU-AC8020P Cutting Conditions : v c = 900 SFM f = .0118 IPR a p = .059” Wet

■ AC8020P Cutting Conditions

Soft steel, Low carbon steel (1010, etc.) Low alloy steel (4130, etc.) 180HB or less

High carbon steel (1045, etc.) High alloy steel (4137, etc.) 180HB or more

Insert

Chipbreaker

Depth of Cut (in.) Feed Rate (IPR) Speed vc (SFM) Depth of Cut (in.) Feed Rate (IPR)

Speed vc (SFM)

.004 - .050 .020 - .080 .020 - .100 .030 - .200 .070 - .235 .070 - .235 .120 - .315 .030 - .200 .070 - .235 .060 - .275 .120 - .315 .070 - .250 .080 - .315 .120 - .350

.004 - .016 .004 - .016 .004 - .024 .004 - .018 .008 - .024 .008 - .028 .014 - .032 .006 - .018 .008 - .024 .008 - .028 .014 - .032 .008 - .024 .008 - .028 .014 - .032

590 - 1475 525 - 1375 525 - 1375 525 - 1375 450 - 1150 450 - 1150 400 - 1080 360 - 1150 400 - 980 400 - 980 360 - 900 400 - 980 400 - 980 360 - 900

.004 - .050 .020 - .080 .020 - .100 .030 - .200 .070 - .235 .070 - .235 .120 - .315 .030 - .200 .070 - .235 .060 - .275 .120 - .315 .070 - .250 .080 - .315 .120 - .350

.004 - .016 .004 - .016 .004 - .024 .004 - .018 .008 - .024 .008 - .028 .014 - .032 .006 - .018 .008 - .024 .008 - .028 .014 - .032 .008 - .024 .008 - .028 .014 - .032

425 - 1300 400 - 1200 400 - 1200 400 - 1200 325 - 1000 325 - 1000 325 - 1000 325 - 1000 325 - 825 325 - 825 250 - 725 325 - 825 325 - 825 250 - 725

EFE

ELU, ESU, ESE

ESEW

CNM □ 43 □ DNM □ 43 □ SNM □ 43 □

TNM □ 33 □ TNM □ 43 □ WNM □ 43 □

EGU, EGE, EUX

EMU EME EHG

EGU, EGE, EUX

EMU EME EHG EMU EME EHG

CNM □ 54 □ SNM □ 54 □

CNM □ 64 □ CNM □ 86 □ DNM □ 54 □

SNM □ 64 □ SNM □ 86 □ TNM □ 54 □

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