AC8000P Brochure 2024

Coated Grades for Steel Turning AC8115P/AC8020P/AC8025P/AC8035P

█ AC8035P Cutting Performance

Suppresses crack growth and fractures by reducing tensile residual stress. Fracture resistance 2x or more

AC8035P

Interrupted Machining

Stress Control Within Coating

Exceptional Stability

Special surface treatment reduces tensile stress in the coating layer, signicantly suppressing fractures

AC8035P

SEM image

Tensile Stress 90% Reduced

.012

.010

.008

Tensile residual stress in coating (GPa) 0 0.1 0.2 0.3

0

250

500

No. of Impacts

All corners able to continue

Conventional Tool

SEM image

.012

.010

.008

0

250

500

Tensile residual stress in coating (GPa) 0 0.1 0.2 0.3

No. of Impacts

Unable to continue

Workpiece Material: 4140 (External Interrupted) Insert: CNMG432EGU (AC8035P) Cutting Conditions: v c = 525 SFM f = .0079 to .0118 IPR a p = .079 ” Dry

█ AC8035P Recommended Cutting Conditions

Min. - Max.

Mild Steel ( A283 , etc.) Low Carbon Steel ( 1018 , etc.) Low-alloy Steel ( 8620 , etc.) 180HB or less

High Carbon Steel ( 1040 , etc.) High-alloy Steel ( 4140 , etc.) 180HB or more

Insert Shape / Cutting Edge Length

Chipbreaker

Depth of Cut a p (Inch)

Feed Rate f (IPR)

Cutting Speed v c (SFM)

Depth of Cut a p (Inch)

Feed Rate f (IPR)

Cutting Speed v c (SFM)

.004 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118 .177 .197

.047 .079 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354 .531 1.063

- - - - - - - - - - - - - - -

.004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014 .018 .031

.018 .016 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031 .045 .063

- - - - - - - - - - - - - - -

EFE ELU/ESU/ESE ESEW EGU/EGE/EUX EMU EME EHG EGU/EGE/EUX

.004 .004 .004 .008 .008 .014 .006 .008 .008 .014 .008 .008 .014 .018 .031

.018 .016 .018 .024 .028 .031 .018 .024 .028 .031 .024 .028 .031 .045 .063

394 394 394 328 328 328 328 328 328 262 328 328 262 394 230

- - - - - - - - - - - - - - -

984 984 984 820 820 656 820 656 656 591 656 656 591 623 492

.004 .020 .031 .071 .039 .118 .031 .071 .059 .118 .071 .079 .118 .177 .197

- - - - - - - - - - - - - - -

.047 .079 .197 .236 .236 .315 .197 .236 .276 .315 .236 .315 .354 .531 1.063

394 394 328 262 262 230 295 230 230 197 230 230 197 295 164

- - - - - - - - - - - - - - -

820 820 656 591 591 525 558 492 492 459 492 492 459 525 394

- - - - - - - - - - - - - - -

CNM  43  TNM  33  DNM  43  TNM  43  SNM  43  WNM  43 

EMU EME EHG EMU EME EHG EHF

CNM  54  SNM  54 

CNM  64  SNM  64  CNM  86  SNM  86  DNM  54  TNM  54 

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