909525_Thermo Pro 90 Data Sheet

Thermo Pro 90 Engine-Off Coolant Heater for Demanding Machinery and Vehicle Applications

Thermo Pro 90 Engine-Off Coolant Heater for Demanding Machinery and Vehicle Applications

Engine Pre-heat, Fuel Savings and Emission Reduction The Thermo Pro 90 has been specially designed for use in heavy duty machinery and commercial vehicles, as well as in minibuses. New features such as altitude adjustment, Arctic Start and seamless heating control provide engine-off pre-heat to make these vehicles operational in extremely cold conditions. Fuel saving and low energy consumption make a valuable contribution to both cost-savings and environmental protection.

Coolant Heater Features: n Auxiliary heating for heavy vehicles and machines, offering up to 31,000 BTU/h (9.1 kW) of heating power n Arctic Start function provides quick pre-heat even in extremely cold temperatures n Low heater power consumption due to highly efficient design n Highest product quality with long service life n Automatic altitude adjustment up to 11,000 feet (3,350 m) n Available for OE and aftermarket installation n Several mounting options available n Quiet operation

System Schematic

Technical specifications

Thermo Pro 90

13

6,100 – 26,000 BTU/h / 31,000 BTU/h (1.8 – 7.6 kW / 9.1 kW)

Heating Capacity (Control range / Boost)

11

1

3 2

0.05 – 0.23 gal/h / 0.29 gal/h (0.2 – 0.9 l/h / 1.1 l/h)

10

Fuel Consumption (Control range / Boost)

4

12

6

5

9

Fuels (Suitability for special fuels)

JP8, Diesel 1, Diesel 2, Arctic, Biodiesel (PME)

8

7

Rated Voltage

12 or 24 V

Power Consumption (Part load - full load / Boost)

3.1 – 6.6 / 7.3 Amps (37 – 80 W / 90 W)

Operational Temperature Range

- 40° to +176° F (- 40° to +80° C)

1. Thermo Pro 90 2. Electronic Control Unit 3. Fuel Metering Pump 4. Fuel Line 5. Fuel Pump

8. Muffler 9. Air Intake Tubing 10. Water Circulating Pump 11. Fuel Line Coupler 12. Clamp 13. On/Off Switch

Dimensions (L x W x H)

15 x 5.2 x 9.1 in (381 x 131 x 232 mm)

Weight

10.8 lbs (4.9 kg)

Technical specifications for circulating pump (attached to heater) U4840 Coolant Flow 3 gal/min (11.4 l/m)

6. Fuel Standpipe 7. Exhaust Tubing

7.1 x 2.9 x 4.4 in (180 x 74 x 112 mm) including connectors

Dimensions (L x W x H)

Weight

1.5 lbs (0.7 kg)

Standard Kit Contents: n Heater

n Integrated Control Unit n Fuel Metering Pump DP42 n Circulation Pump U4840 n On / Off Switch n Wiring Harness n Fuel Standpipe n Fuel Line n Exhaust System n Installation Hardware

Available Thermo Pro 90 Heater Kits: Thermo Pro 90 Diesel Enclosure Box w/ SmarTemp Control 3.0 Bluetooth - (12 V) P/N: 5013916 Thermo Pro 90 Compact Kit (12 V) - P/N: 5010874 Thermo Pro 90 with Enclosure Box (12 V) - P/N: 5010872 Thermo Pro 90 Compact Kit (24 V) - P/N: 5011081 Thermo Pro 90 with Enclosure Box (24 V) - P/N: 5010873

SmarTemp Control 3.0 Bluetooth: Part Number 5013874 n Same features as SmarTemp 3.0 n Bluetooth connection to SmarTemp 3.0 App - View diagnostic information - Manage & control heater function - Link to techwebasto.com - Program settings of multiple units

n Installation/Operation Instructions n 2 Year / 2,000 Hour Limited Warranty

Webasto Thermo & Comfort North America, Inc. 15083 North Road Fenton, Michigan 48430 USA Toll Free: 800-860-7866 Phone: 810-593-6000 webasto-comfort.com

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