Introduction to Alston Construction Food & Beverage
Napa Executive Team
ROD FIELD Vice President/General Manager
NICK QUINONES Operations Manager
Our National Footprint
TACOMA
BOISE
BOSTON
MIDDLETON
RENO
EDISON ALLENTOWN ALEXANDRIA
NAPA
SACRAMENTO
SAN JOSE
CHICAGO
COLUMBUS
LAS VEGAS
NASHVILLE GREENVILLE
IRVINE
MEMPHIS
PHOENIX
ATLANTA
DALLAS HOUSTON
States in which we have completed projects
SOUTH FLORIDA
Our Clients
Our Core Values
PRIORITIZES PEOPLE & PARTNERSHIPS
EXHIBITS HONESTY & INTEGRITY
NEVER COMPROMISES SAFETY
HOLDS OURSELVES ACCOUNTABLE
PASSION FOR PERFORMANCE
THINKS CREATIVELY
“In order to be successful at Alston Construction, you must enjoy seeing the success in others” -Paul Little, CEO
Safety Approach
Safety Audits, Management Meetings
Invitation to bid safety requirements, Meeting One
EXPERIENCE MODIFICATION RATE
PRECONSTRUCTION
Industry Average 1.0
Alston Construction 0.67
All hands weekly safety meetings, JHAs
SUBCONTRACTOR BUY-OUT & SELECTION
CONSTRUCTION
SPERS, Safe Start Meetings, Site Specific Plans
Project Safety Orientations - Every Worker
Safety EMR vs. Revenue
0.73
0.67
2015 2016 2017 2018 2019 VOLUME
2020 2021
2022
Alston Process & Procedures
Our Services
Final Process Design Final Equipment Selections Final Facility Design Preliminary Engineering (30%) Preconstruction Services Initial GMP Process Specifications Process Support Systems PRELIMINARY ENGINEERING/ PRECONSTRUCTION WITH GMP
PROCESS PLANNING / FACILITY DESIGN
FINAL ENGINEERING/ CONSTRUCTION
Process Programming Sizing Models Master Planning Process Flow Diagrams Equipment Layouts, Selections Automation Material Handling Design Packaging Design
Final Architectural Engineering Process Engineering Piping Diagrams Procurement Services Process Installation Integration, Controls, Testing Permitting Management On-Site Supervision Project Management Services Monthly Cost Control Reports Start Up Operations Training
Sanitary Scope Process Systems Code Compliance Facility Design Solutions DB Schedules Cost Estimating Recommendations
Outline Specifications DB Updated Schedule GMP Presentation AIA Contracts
Subcontractor Selection (SPERS)
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3
SAFETY
RISK
Subcontractors must provide, at a minimum their EMR verification, OSHA 300 & 300A, and Citation History. This reflects our culture and provides our projects predictable results.
Whether Alston provides a bond or not, strong consideration shall be given to subcontractors that are “bondable.”
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2
PROJECT MANAGEMENT The Alston team reviews subcontractor references, licenses, capacity, qualifications history and project fit.
FINANCIALS Subcontractors provide financial statements,
including contract numbers & values (reviewed by CFO).
Virtual Design Construction (VDC) Capabilities & Modules
In-House VDC Capabilities
BUILDING INFORMATION MODELING (BIM) • Conflict, interference, and clash detection prior to construction • Improve project communication collaboration utilizing BIM
• 3D modeling and coordination (3D) • Visual construction sequencing (4D) • Accurate quantity takeoffs (5D) • Integrated facility management (6D)
UNMANNED AERIAL VEHICLE (UAV) SERVICES • Aerial Photography / Marketing • Construction planning & management, including progress & safety • 3D Mapping • Site evaluation and design assistance • Visual inspections in difficult-to-access areas • Volumetrics for stockpiles or cut-and-fill calculations REALITY CAPTURE/3D LASER SCANNING • Lidar based 3D scanning for buildings, infrastructure and utilities • Scan-to-BIM applications from Point Clouds to Revit • High resolution 360 image to track progress, productivity, and document as- builts. • 3D Visualization: virtually walk your project site from anywhere in the world, pull measurements, and real time reports
ROBOTIC LAYOUT
• Trimble based Robotic Layout in field • Enables a (2) person team to layout on average 600-800 points per day with a accuracy of 1/8” • 10x fast than conventional layout methods • Points can be shot to both layout upcoming installations and as-built location verification
Alston Experience
Alston Experience
CDC Freezer Building Wilmington, Illinois
• 115,000 SF free standing ammonia freezer facility (-10 degrees) • 40’-0” clear height • Insulated metal panel construction • Office space • 17 truck dock positions single loaded • 5 rail dock positions • Central ammonia refrigeration system • Quell double-interlock preaction sprinkler system • LED high bay light fixtures
Alston Experience
Amigos Foods Chicago, Illinois
• 41,298 SF freezer building • 30’ clear height • 28,000 freezer storage & cold storage area • 3,000 SF second floor office • Freon compressor rack system • 3,000 SF processing area and misc. common areas • Food grade
Alston Experience
Batory Foods Wilmington, Illinois
• 675,000 SF Build-to-suit distribution and handling facility • Design-Build delivery • Ambient and conditioned space for food ingredients • 32’ clear height • 12,000 SF mezzanine
Alston Experience
Raley’s Bakery West Sacramento, California
• 135,885 SF production bakery • 59,000 SF state of the art production bakery with highly automated processing systems • Concrete tilt construction • 28’ clear height • 3,000 SF bakery office • 14,000 SF freezer/cooler space • Major utilities: 3,000 amp electrical service, high pressure gas, compressed air, steam, hot/chilled/ domestic water throughout • Hybrid roof system, top of deck roof insulation, TPO roofing
Alston Experience
Amazon HIL3/HMW1 TI
Wilmington, Illinois
• 810,000 SF industrial TI for Amazon • 275,000 SF refrigerated space with temperature ranges from 0F-72F degrees
Alston Experience
K Pac Freezer Wilmington, California
• 55,000 SF state-of-the-art design build high rise freezer warehouse and distribution facility. • High bay narrow aisle freezer space for multiple frozen fish products. • Insulated metal panels with steel construction • Energy efficient central industrial freon refrigeration system • 46’-6” inside clearance • 15,000 SF off mezzanine above the insulated dock doors at the staging area • Fast track project schedule including a permit expeditor with completion in March, 2020 • Proven client partnership with repeat business
Alston Experience
American Fruits & Flavors San Fernando, California
• Owner: Monster Beverage Corp. • 169,000 SF freezer/cooler/dry storage facility • Alcohol storage capability • New analytical and R&D labs • 12 docks, new maintenance and employee welfare areas • Areas for the powder blending, spray dryer operations, as well as new production and filling rooms
Alston Experience
Chef’s Warehouse Richmond, California
• 100,000 SF Tenant Improvements • Construction consists of: cold storage facility, offices, process rooms, dry storage and cold dock.
Alston Experience
• 770,000 SF co-packaging distribution center • 221,646 SF manufacturing and processing build out • Includes warehouse distribution, co-packaging operations, bulk food storage, and professional office space • Ventilation and HVAC systems are designed specifically to serve the requirements of each space; also includes areas of positive pressure and humidity controlled processing spaces • Co-packing equipment was installed in phases as it was being relocated from existing facilities in order to minimize downtime • Started in middle of winter with aggressive schedule and despite record 54” of rain, Alston completed on time Kellogg’s Hearthside at GGLC Byhalia, Mississippi
ASRS Fully Automated Projects
ARVATO BUILDING EXPANSION Memphis, TN
MEDLINE INDUSTRIES Grayslake, IL
AMAZON PILL PACK LaVergne, TN
RNT9 ARSC Fife, WA
SUMMIT RACING Arlington, TX
MEDLINE INDUSTRIES Rilato, CA
SA: Semi-Automated
Amazon HIL3/HMW1 TI
Wilmington, IL
• 810,000 SF industrial TI for Amazon • 275,000 SF refrigerated space with temperature ranges from 0F-72F degrees
Procter & Gamble
Morris, Illinois
• 1,340,898 SF industrial facility • Automated Car Picking System • Autonomous Guided Vehicle System • H2 Storage Room
Select Cold Storage/Distribution Experience
PROJECT NAME
LOCATION
SQUARE FOOTAGE
Kellogg’s Kellogg’s Del Monte
Jackson, TN
1,105,680
College Park, GA College Park, GA
903,000 780,000 770,000 725,000 667,000 675,000 575,000 530,000 450,000 400,000 325,000 320,144 281,853 257,000 255,000 252,515 249,048 204,000 210,000 208,000 200,000 177,617 175,000 166,062 150,000 140,000 132,000 125,000 111,908 111,820 110,000 105,000 75,000 72,000 61,100 60,400 50,000 40,000 25,000 12,000
Kellogg’s Hearthside
Byhalia, MS
Post Cereals Post Cereals Batory Foods
Wilmington, IL
Byhalia, MS
Wilmington, IL Wilmington, IL
Ridgeport Bldg B
HEB Retail Support center
Temple, TX
Reliable Churchill
White Marsh, MD
Mondavi Wine/Vaz Bros
Lodi, CA
Dow Chemical - food grade packaging
Baton Rouge, lA Allentown, PA
Niagra Water Glazier Foods
Houston, TX
Amurol Confections
McKeesport, PA Lithia Springs, GA
Coca Cola
Ghirardelli Chocolate
Lathrop, CA
Core.Mark
W. Sacramento, CA
Advanced H20
Burlington, WA
Jack-in-the-Box Distribution
Dallas, TX
Core.Mark
Las Vegas, NV
United Natural Foods Glazier Foods Albert Organics DBI Beverage Sutter Home Wine Mountain Peoples
Fulton Industrial Blvd
Houston, TX
Coon Rapids, MN
San Jose, CA
American Canyon, CA
Auburn, CA Nazareth, PA Santa Rosa, CA Oakwood, GA
Trader Joe’s
Kendall Jackson
Kings Hawaiian Bakery Sutter Home Bottling CDC Freezer Building
American Canyon, CA
Wilmington, IL
Western Wine
American Canyon, CA
Chalone Wine Group
Napa, CA
CDC Freezer Building Expansion
Wilmington, IL McCarran, NV Memphis, TN Santa Rosa, CA Gross Point, IL Las Vegas, NV
Donald W. Reynolds Regional Food Bank
All American Bottling Co.
MA Silva
Snyder Pretzel Krispy Kreme
Vintage Wine and Storage
American Canyon, CA
Why Alston?
ATTITUDE & RELATIONSHIPS The goal for all our projects is to establish a lasting relationship with the entire team, from owner and architect to subcontractors through fairness, integrity, and leadership. FACILITY EXPERTS Our knowledge, skills, and experience delivering value has enabled us to enter new markets while retaining and growing our existing relationships. ACCURACY IN PRECONSTRUCTION Our preconstruction approach of reducing unwelcome surprises and earning respect leads to predictable outcomes throughout all design and construction activities. SUBCONTRACTOR RELATIONSHIPS Strong project management affords our subcontractors well thought out sequencing that leads to orderly and safe sites, so they place their primary focus on successfully delivering for you.
CREATIVE COST REDUCTION THROUGH VALUE ANALYSIS
By teaming with our large subcontractor base and our knowledge of current construction trends, we create a comprehensive list of ideas to help our clients get the most value.
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