Bunzl Safety_Load Restraint

LOAD RESTRAINT

2017 EDITION

Grade 80 Lifting Chain & Fittings TRANSPORT RESTRAINT

Transport Restraint Product Information Safe Load Restraint Guide Australian Standards state that lashings must be replaced if they are weakened by 10% or more of their original strength. Therefore all restraint equipment must be inspected regularly and if the components are cracked, broken or worn they must not be used for restraining loads.

Contents

3

// Transport Restraint

Direction of travel

Direction of travel

Restraint against sideways movement = 50% of load

Restraint ag i st sideways movement = 50% of load

3

//

Transport Restraint Information

4

//

Winches

Restraint against forward movement = 80% of load

Restraint against forward move ent = 80% of load

5

//

Winch Bar

6-8

//

Ratchet Assemblies

9 // Polyester Replacement Straps 10-15 // Grade 70 Lashing Chain and Fittings 16 // Grade 70 Load Equipment 16-19 // Load Binders 19 // Web Dog 20 // Grade 100 Lashing Accessories 20 // RUD VIP 100 Tensioners 21 // RUD VIP Grade V(100) Chain and Fittings 22 // RUD VIP Links and Hooks 23 // Grade 120 Lashing Chains 24 // RUD Lashing Chains 26-28 // Jacks 29-30 // General Transport Accessories

Restraint agai st sideways movement = 50% of load

Restraint against sideways movement = 50% of load

Restraint ag i st rearwa d movement = 50% of load

Restraint against rearward movement = 50% of load

Minimum Horiz ntal Restraint

Minimum Horizontal Restraint









D

D





Ratchet Assemblies

Ratchet Assemblies

R R>D

R R>D

Push up to operate type

15°

Push up to operate type

15°

Chain over load corners

Chain over load corners

Dunnage

30°

Tie-Down angles for effective lashing of loads

Dunnage

30°

Push down to operate Beaver type (Less back strain involved)

Tie-Down angles for effective lashing of loads

Push down to operate Beaver type (Less back strain involved)

Divided crowned load

Divided crowned load



Dunnage



Dunnage

30°

30°

Loose lengths between stanchions

60°

Empty pallets used as dunnag

Loose lengths between stanchions

60°

Empty pallets used as dunnage





Clip-on Winch

Clip-on Winch

Belly lashing on rounded loads

Slide-on Winch

Belly lashing on rounded loads

Slide-on Winch

Correct load lashing

Correct load lashing

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Truck Winches

Reversible Ratchet Winch Bar To suit Mark VI Truck Winches ONLY

Truck Winch Guidelines • Keep winch tight - not loose • Make sure cog teeth are in good working order • If you are using a Clip-on Winch – ensure the arms are straight not bent • When in use, ensure that at least two loops of webbing remain on winch drum. • Ensure appropriate winch is used

Product Code 342420

Description

Weight (kg)

UOM

Reversible Ratchet Winch Bar

2.1

Each

Double Ended Slide-on Truck Winches Complies to AS/NZS4380

Product Code

Description

Hook Type

Width (mm)

Length (m)

LC (kg)

Weight (kg)

UOM

Mark VI Clip-on Truck Winches Complies to AS/NZS4380

342201B D/E Slide-on winch (Bare) 342201 D/E Slide-on winch c/w 9m strap

n/a

n/a

n/a

2500 5.6 Each

Hook & Keeper

50 9

2500 7.7 Each

Product Code

Description Hook Type

Width (mm)

Length (m)

LC (kg)

Weight (kg)

UOM

342109 Clip-on winch (Bare) 342109-9 Clip-on winch c/w 9m strap 342109-12 Clip-on winch c/w 12m strap

n/a

n/a

n/a

2500 5.65 Each

Hook & Keeper Hook & Keeper

50 9

2500 7.45 Each

50 12

2500 7.85 Each

Compatible with Beaver’s Reversible Ratchet Winch Bar (342420)

Mark VI Slide-on Truck Winches Complies to AS/NZS4380

Product Code

Description Hook Type

Width (mm)

Length (m)

LC (kg)

Weight (kg)

UOM

342009 Slide-on winch (Bare) 342009-9 Slide-on winch c/w 9m strap 342009-12 Slide-on winch c/w 12m strap

n/a

n/a

n/a

2500 8.45 Each

Hook & Keeper Hook & Keeper

50 9

2500 10.25 Each

50 12

2500 10.65 Each

Compatible with Beaver’s Reversible Ratchet Winch Bar (342420)

• Winches shall not be loaded in excess of lashing capacity. • A minimum of two layers of polyester webbing must be wound around the winch drum when tensioning. CARGO WINCHES ARE NOT APPROVED FOR OVERHEAD LIFTING

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Ratchet Assemblies

Ratchet Assemblies

Ratchet Assembly Guidelines • Ratchet with hook and keeper must be fitted correctly , refer to the markings showing the lashing capacity • The ratchet has a double claw and locking action safety system that prevents it accidently slipping off the load

25mm Cam Buckle Assembly c/w Black vinyl “S” Hooks at each end. Complies to AS/NZS4380

• All ratchet assemblies are provided with two protective sleeves • Reinforced eyes are provided with the hook and keeper to add life to the unit • Safety and ID labels are sewn into the webbing for traceability with lashing capacity and date of manufacture shown to aid the driver in adhering to his or her OH&S responsibilities.

Product Code

Description

Hook Type

Width (mm)

Length (m)

LC (kg)

Weight (kg)

UOM

MBT020 25mm x 2m Motor Bike Tie Down (1 pair)

S

25

2

250 0.8

Each

25mm Multi Purpose Ratchet Tie Down Assembly Complies to AS/NZS4380

• All webbing is treated with polyurethane, to resist grit penetration

Product Code Description Hook Type

Width (mm)

Length (m)

LC (kg)

Weight (kg)

UOM

RTD025SD04E 25mm x 4m

n/a endless Hook & Keeper

25 4

900 0.6 Each

Not all Ratchet Tie-down (RTD) Assemblies are the Same! Our Ratchet Tie-down (RTD) Assemblies, ranging from 25mm to 100mm, have been developed with the following principles:

endless S/Duty

349025RB 25mm x 5m NEW rubber grip handle c/w hook & keeper 349025RSB 25mm x 4m NEW rubber grip handle c/w black vinyl “S” hooks

25 5

500 0.8 Each

S

25 4

450 0.75 Each

Flexibility

Testing

Safety

All RTD straps come complete with standard hook and keepers, clearly marked with lashing capacity and I.D. marks. Different widths and lengths of webbing, together with an abundance of various end fittings are available on request.

All RTD Assemblies are subject to testing criteria in order to verify their lashing capacities after manufacture/assembly.

All Ratchet assemblies comply to Australian and New Zealand Cargo Restraint System Standards AS/NZS 4380.

35mm Multi Purpose Ratchet Tie Down Assembly Complies to AS/NZS4380

User friendly visual features

Quality

The lashing capacity is stencilled on to the webbing and the two protective sleeves for easy identification. In addition the Maximum Breaking Strain (M.B.S.) (i.e. 4 stripes indicating an M.B.S. of 4,000 Kgs., 5 stripes indicating an M.B.S. of 5,000 Kgs., 10 Stripes indicating an M.B.S. of 10,000 Kgs.) is woven into the webbing.

RTD Straps are 100% polyester which is heat set, stretched and polyurethane (p.u.) impregnated. This results in low strain, long life, wear resistance, and the durability demanded in flatbed tie-down situations. All RTD straps come complete with blue polyester safety labels, identifying the manufacturer/ supplier, the material the straps are made from, the standard, the date of manufacture and the length. The serial number together with the date of manufacture is both on the safety label and stitched into webbing, in the event the label is dislodged. Traceability

Product Code Description Hook Type

Width (mm)

Length (m)

LC (kg)

Weight (kg)

UOM

RTD035SD06T 35mm x 6m Boat tie down assy. S/Duty RTD035HD06H 35mm x 6m c/w hook & keeper 349035RB 35mm x 6m NEW

J & S 35 6

500 1.5 Each

Hook & Keeper

35 6

1250 1.5 Each

Hook & Keeper

35 6

1000 1.6 Each

rubber grip handle c/w hook & keeper

349035RSB 35mm x 6m NEW

S

35 6

600 1.5 Each

rubber grip handle c/w black vinyl “S” hooks

• Winches shall not be loaded in excess of lashing capacity. • A minimum of two layers of polyester webbing must be wound around the winch drum when tensioning. CARGO WINCHES ARE NOT APPROVED FOR OVERHEAD LIFTING

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POLYESTER REPLACEMENT STRAPS

50mm Multi Purpose Ratchet Tie Down Assembly Complies to AS/NZS4380

Product Code Description

Hook Type

Width (mm)

Length (m)

LC (kg)

Weight (kg)

UOM

RTD050LD06S 50mm x 6m c/w “S” hooks L/Duty RTD050LD06H 50mm x 6m c/w hook & keeper L/ Duty

S

50 6

500 1.5 Each

Hook & Keeper

50 6

1000 1.6 Each

Cargo Winch Polyester Replacement Straps c/w 2 x wear sleeves and Hook and keeper (unless otherwise stated) Complies to AS/NZS 4380

RTD055PL

50mm x 9m c/w hook & keeper

Hook & Keeper Hook & Keeper

50 9

2500 3.1 Each

Product Code Description

LC (kg)

Hook Type

Width (mm)

Length (m)

Weight (kg)

UOM

RTD055PL-12 50mm x 12m c/w hook & keeper

50 12 2500 3.4 Each

342305WF

50mm x 5m Gate Winch Replacement Strap c/w Double “J” Hook 50mm x 9m Winch Replacement Strap

2000kg J

50 5

0.76 Each

342313

3000kg Hook & Keeper 50 9

2

Each

342313-12

50mm x 12m Winch Replacement Strap 3000kg Hook & Keeper 50 12 2.5 Each

50mm Heavy Duty Ratchet Tie Down Assembly Rubber Grip Handle Complies to AS/NZS4380

CWS075SD09H 75mm x 9m Strap c/w hook & Keeper S/Duty 3500kg Hook & Keeper 75 9 3

Each

Product Code

Description

Hook Type

Width (mm)

Length (m)

LC (kg)

Weight (kg)

UOM

349053 50mm x 9m c/w hook & keeper 349053-12 50mm x 12m c/w hook & keeper

Hook & Keeper Hook & Keeper

50 9

3000 3.5 Each

50 12 3000 4.2 Each

75mm Heavy Duty Ratchet Tie Down Assembly Complies to AS/NZS4380

Ratchet Tie-down (RTD) Polyester Replacement Straps c/w 2 x wear sleeves and Hook and keeper (unless otherwise stated) Complies to AS/NZS 4380

Product Code

Description Hook Type

Width (mm)

Length (m)

LC (kg)

Weight (kg)

UOM

349075 75mm x 9m c/w hook &

Hook & Keeper

75 9

5000 7.5 Each

Product Code Description

LC (kg)

Hook Type

Width (mm)

Length (m)

Weight (kg)

UOM

keeper H/Duty

349303R

50mm x 9m RTD Replacement Strap

3000kg Hook & Keeper

50 9

2

Each

349075-12 75mm x 12m c/w hook & keeper H/Duty

Hook & Keeper

75 12 5000 8.2 Each

349303R -12 50mm x 12m RTD Replacement Strap 3000kg Hook & Keeper

50 12

2.5 Each

349305R

75mm x 9m RTD Replacement Strap

5000kg Hook & Keeper

75 9

3

Each

349305R-12 75mm x 12m RTD Replacement Strap 5000kg Hook & Keeper

75 12

3.5 Each

• Winches shall not be loaded in excess of lashing capacity. • A minimum of two layers of polyester webbing must be wound around the winch drum when tensioning. CARGO WINCHES ARE NOT APPROVED FOR OVERHEAD LIFTING

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GRADE 70 LASHING CHAIN & FITTINGS

Grade 70 Load Chain Kit with Winged Grab Hooks* Zinc Di-chromate (Gold Finish) Complies to AS/NZS 4344

Product Code

Chain Size (mm)

Chain Length (m)

Chain Part Number

Grab Hook Part Number

LC (kg)

Weight (kg)

UOM

400603 6

6

145006 354006 2300

5.28 Each

Transport chain and fittings are manufactured from heat treated carbon steel, in accordance with AS/NZS 4344.

401003 8

6

145008 354008 3800

9.34 Each

406003 10 6

145010 354010 6000

14.32 Each

• G70 Chain is supplied in convenient resealable poly buckets or tool boxes for immediate use and easy storage • The yellow chromate (gold) plating makes it easily recognisable even from a distance.

• Transport Chain is primarily used in lashing applications to tie down loads on transport equipment • Our G70 Chain is high quality and has undergone stringent testing and quality control • All G70 Chain and Fittings are clearly marked Grade 70 with lashing capacity “LC” and size of chain

400903 6

9

145006 354006 2300

7.68 Each

145128 8

9

145008 354008 3800

13.63 Each

408003 10 9

145010 354010 6000

20.98 Each

Note: Some chain lengths are supplied in a resealable bucket.

Transport Chain Fittings Guidelines •  Transport G70 Chain is NOT to be used for any lifting purpose

Grade 70 Transport Chain with Claw Hooks Zinc Di-chromate (Gold Finish) Complies to AS/NZS 4344

•  Ensure your G70 Chain is marked showing capacity and Australian Standard for easy viewing and confirmation of load size.

Product Code

Chain Size (mm)

Chain Length (m)

Chain Part Number

Claw Hook Part Number

LC (kg)

Weight (kg)

UOM

Grade 70 Transport Chain “Gold’’ High Tensile – to AS/NZS4344

401002 8

6

145008 352008

3800kg

9.68

Each

405002 8

9

145008 352008

3800kg

13.97 Each

F

406002 10

6

145010 352010

6000kg

14.5

Each

Product Code

LC (t)

Size (mm)

S (mm)

R (mm)

F (mm)

Weight per (m)

Finish

UOM Metres per 100 (kg)

408002 10

9

145010 352010

6000kg

21.16 Each

145006 2.3 6 6 18.5 20 0.8 145007 3.0 7 7 22 24 1.1 Zinc Di-chromate Metre 92 145008 3.8 8 8 24 28 1.43 Zinc Di-chromate Metre 70 145010 6.0 10 10 30 35 2.23 Zinc Di-chromate Metre 45 145013 9.0 13 13 39 45.5 3.75 Zinc Di-chromate Metre 26.8 Not to be used for lifting Zinc Di-chromate Metre 125

S

GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES * NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344:2001 Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength. NOT APPROVED FOR OVERHEAD LIFTING

GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES * NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344:2001 Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength. NOT APPROVED FOR OVERHEAD LIFTING

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“Gold” Drag Chain Kit 5m of Grade 70 Hi Tensile chain c/w Lug Link & Slip Hook, Zinc Di-chromate (Gold Finish)

“Gold” Drag Chain Kit Grade 70 Hi Tensile 5m Combo Kit c/w Lug Link, Slip Hook & Grab Hooks* & 5m of G70 chain. Zinc Di-chromate (Gold Finish)

Product Code

Chain Size (mm)

Chain Length (m)

Chain Part Number

Slip Hook Part Number

Lug Link Part Number

LC (kg)

Weight (kg)

UOM

Product Code

Chain Size (mm)

Chain Length (m)

Chain Part Number

Grab Hook Part Number

Lug Link Part Number

Slip Hook Part Number

LC (kg)

Weight (kg)

UOM

411007 7.1 5

145007 356008 353008

3000kg 6.31 Each

411008 8

5

145008 356008 353008

3800kg 8.01 Each

412007 7.1

5

145007

354008

353008

356008

3000kg 6.69

Each

411010 10

5

145010 356010 353010

6000kg 12.3 Each

412008 8

5

145008

354008

353008

356008

3800kg 8.39

Each

411013 13

5

145013 356013 353013

9000kg 21.26 Each

412010 10

5

145010

354010

353010

356010

6000kg 12.8

Each

412013 13

5

145013

354013

353013

356013

9000kg 20.17 Each

Clevis Claw Hooks Complies to AS/NZS 4344

Product Code

Chain Size (mm)

f (mm)

d (mm)

e (mm)

h (mm)

g (mm)

b (mm)

w (mm)

LC (kg)

Weight (kg)

UOM

“Gold” Drag Chain Kit 5m of Grade 70 Hi Tensile chain c/w Lug Link & Grab Hook* Zinc Di-chromate (Gold Finish)

352008 7-8

12.5 10.2 40 88

9.5

47

32

3800kg 0.55 Each

352010 10

12.5 12.5 46 103 11.5

55

37.5 6000kg 0.59 Each f

Product Code

Chain Size (mm)

Chain Length (m)

Chain Part Number

Grab Hook Part Number

Lug Link Part Number

LC (kg)

Weight (kg)

UOM

f

410007 7.1 5

145007 354008

353008

3000kg 6.33 Each

410008 8

5

145008 354008

353008

3800kg 8.03 Each

410010 10 5

145010 354010

353010

6000kg 12.2 Each

410013 13 5

145013 354013

353013

9000kg 20.78 Each

g

w

g

b

w

b

GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES * NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344:2001 Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength. NOT APPROVED FOR OVERHEAD LIFTING

GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES * NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344:2001 Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength. NOT APPROVED FOR OVERHEAD LIFTING

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Clevis Safety Grab Hooks* Complies to AS/NZS 4344

Clevis Lug Links Complies to AS/NZS 4344

Product Code Chain Size (mm)

f (mm)

d (mm)

e (mm)

b (mm)

g (mm)

w (mm)

h (mm)

LC (kg)

Weight (kg)

UOM

Product Code

Chain Size (mm)

f (mm)

d (mm)

e (mm)

h (mm)

h2 (mm)

b (mm)

s (mm)

d2 (mm)

LC (kg)

Weight (kg)

UOM

354008SS

7-8

10

11

57.4 60

11

15 100 3800kg 0.43 Each

353008 7-8 12.5 10

108.5

141.7 78

86.5 16.25 24 86.5 16.25 24

3800kg 0.5 6000kg 0.6 9000kg 1.5

Each Each Each

353010 10 12.5 12.5 107.25 141.7 78

353013 13 16.6 16

127.2

169

95.5 100.4 18.6

33

f

d2

f

b

w

b

s

Clevis Slip Hooks Complies to AS/NZS 4344

Clevis Grab Hooks* w/- Wings Complies to AS/NZS 4344

Product Code

Chain Size (mm)

f (mm)

d (mm)

e (mm)

b (mm)

g (mm)

LC (kg)

Weight (kg)

UOM

356006 356008 356010 356013

6

9

7.8 9.5

63 69

69 80

19 26 33 43

2300kg 0.22 Each 3800kg 0.36 Each

Product Code

Chain Size (mm)

f (mm)

d (mm)

e (mm)

b (mm)

g (mm)

w (mm)

LC (kg)

Weight (kg)

UOM

7-8

11 12 19

10 13

12

79.5 90

6000kg 0.6

Each

16.3

102 121.5

9000kg 1.19 Each

354006 354008 354010 354013

6

9.2 8.5

46.4 49

9.2

22

2300kg 0.24 3800kg 0.38 6000kg 0.5 9000kg 0.63

Each Each Each Each

7-8

10.4 10.5 49

57

10.5 28

10 13

12.4 12.5 60.5 66.5 13.5 39

f

19.5 16.5 84

88

18

39

f

f

b

b

b

w

w

GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES * NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344:2001 Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength. NOT APPROVED FOR OVERHEAD LIFTING

GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES * NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344:2001 Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength. NOT APPROVED FOR OVERHEAD LIFTING

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GRADE 70 LOAD EQUIPMENT Grade 70 Loadbinders

Grade 70 Loadbinders

Grade 70 Double Swivel (over centre loadbinder) Lever Loadbinders with Grab Hooks (Forged) AS/NZS 4344

f CLOSE

Product Code

Chain Size and Description

f Closed (mm)

e Closed (mm)

d (mm)

b (mm)

a (mm)

f Opened (mm)

e Opened (mm)

c (mm)

LC (kg)

Weight (kg)

UOM

e CLOSE

c

345006A 6mm c/w winged eye grab hooks* 348000 7-8mm c/w winged eye grab hooks* 348010 10mm c/w winged eye grab hooks* 348013 13mm c/w winged eye grab hooks*

409 365 215 293 470 484 440 164 2300 1.68 Each

Grade 70 Safety Release Lever The Safety Release Handle makes this Loadbinder safer than other lever style loadbinders on the market today. The loadbinder design allows the user to release the loadbinder tension without any of the recoil typical of a standard lever type loadbinder. Precautions • Avoid injury – operate only by hand and always from a standing position • Lever type loadbinders generally store energy which is often rapidly released, causing the handle to rotate with substantial force • Always inspect loadbinders before use. Look for signs of wear, bending, cracks or gouges, and replace any damaged units

558 503 287 383 600 662 607 217 3800 3.7 Each

b

• Use only the appropriate size and grade of chain with the loadbinder • Do not use handle extension devices, as they may overload the loadbinder and effectively weaken the lashing system • Make sure loadbinders are tight before moving. Stop and recheck tightness frequently • Never discard warning instructions. Keep them and share them with others using the loadbinder.

638 570 325 420 760 758 690 250 6000 5.7 Each

a

747 661 375 490 819 876 790 285 9000 10.5 Each

f CLOSE

f OPEN f OPENED

e CLOSE e CLO D f CLOSE f CLO D

e CLOSE

e OPEN e OPENED

c

d

c

b

f CLOSE

a

e CLOSE

b

c

Grade 70 Double Swivel (over centre loadbinder) Claw Lever Loadbinders with Claw Hooks (Forged) AS/NZS 4344 f OPEN a

Unique Cam Movement

f Closed (mm) e OPEN

Product Code Chain Size and Description b d

e Closed (mm)

d (mm)

b (mm)

a (mm)

f Opened (mm)

e Opened (mm)

c (mm)

LC (kg)

Weight (kg)

UOM

The centre of the loadbinder rotates independently of the handle, allowing tension to be released smoothly and safely.

a

348000EC 7-8mm c/w eye claw hooks

529

489

280

400 601 633 593 208 3800 3.9 Each

e OPEN f OPEN

f CLOSE f OPENED

e OPEN f OPEN f CLOSED e CLOSED

e CLOSE e OPENED

d

c

d

b

a

d GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES * NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344:2001 Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength. NOT APPROVED FOR OVERHEAD LIFTING e OPEN f OPEN

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e CLOSE f CLOSE

Grade 70 Ratchet Type Loadbinders Yellow Painted Finish – to AS/NZS 4344 A B

Grade 70 Safety Release Lever BX600 Type Recoilless Loadbinders AS/NZS 4344 d

With Grab Hooks

A

Product Code

Chain Size and Description

f Closed (mm)

e Closed (mm)

d (mm)

a b (mm)

a (mm)

f Opened (mm)

e Opened (mm)

c (mm)

LC (kg)

Weight (kg)

UOM

B

DETAIL B

344208 7-8mm c/w winged eye grab hooks* 344210 10mm c/wwinged eye grab hooks*

555

500 280 320 603 665 610 280 3800 4.4 Each

Product Code

Chain Size and Description

f Closed (mm)

e Closed (mm)

g (mm)

b (mm)

a (mm)

f Opened mm

e Opened (mm)

c (mm)

LC (kg)

Weight (kg)

UOM

663

595 335 390 703 773 705 335 6000 6.6 Each

DETAIL B

344006 6mm c/w winged eye grab hooks* 344008 7-8mm c/w winged eye grab hooks* 344010 10mm c/w winged eye grab hooks* 344013 13mm c/w winged eye grab hooks* DETAIL A

459

415 10 21 205 572

528

42 2300 1.69 Each

638

583 12.7 32.5 350 799

744

65 3800 4.7 Each

e OPEN f OPEN f OPENED e OPENED

e CLOSE f CLOSE f CLO D e CLO D

DETAIL A

671

603 16.5 32.5 350 836

768

65 6000 5.1 Each

c

d

f OPEN f CLOSE

776

690 18.5 32.5 350 946

860

65 9000 7.18 Each

e OPRN e CLOSE

e OPRN e CLOSE e CLO D e OPENED f OPEN f CLOSE f CLO ED f OPENED

a

c

c

A

A

B

B

Grade 70 Web Dog

e OPEN f OPEN

A

Complies to AS/NZS 4344 and AS/NZS 4380 c

B

Grade 70 Ratchet Type Loadbinders Yellow Painted Finish – to AS/NZS 4344

DETAIL B

Product Code Chain Size and Description

Width (mm)

Length (m)

LC (kg)

Weight (kg)

UOM

DETAIL B

348000WF

50mm Ratchet assembly fitted with 8mm grab hooks* & 1m of 50mm heavy duty webbing 50

1

3800

3.8

Each

With Claw Hooks

DETAIL B

Product Code

Chain Size and Description

f Closed (mm)

e Closed (mm)

d (mm)

b (mm)

a (mm)

f Open (mm)

e Open (mm)

c (mm)

LC (kg)

Weight (kg)

UOM

DETAIL A

DETAIL A

f OPEN f CLOSE

f OPEN f CLOSE

344108 7-8mm c/w eye claw hooks 667 344110 10mm c/w eye claw hooks 712

609 9.5 32.5 355 831 773 65 3800 4.9 Each 644 11.5 32.5 355 877 809 65 6000 5.3 Each

e OPEN e CLOSE

e OPEN e CLOSE

DETAIL A

e OPEN e CLOSE e CLO ED e OPENED f OPEN f CLOSE f CLOSED f OPENED

c

c

c

GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES * NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344:2001 Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength. NOT APPROVED FOR OVERHEAD LIFTING

GRADE 70 LASHINGS & FITTINGS ARE NOT TO BE USED FOR LIFTING PURPOSES * NOTE: The use of some grab hooks or systems incorporating grab hooks cause bending to occur on the link of lashing chain to which the grab hook is engaged. The bending and shearing effect of the hook reduces the strength of the chain by 25 percent and as such, the lashing capacity (LC) of this type of system must be reduced by 25 percent as prescribed in Australian Standard AS/NZS4344:2001 Claw hooks and winged grab hooks supplied on our assemblies, maintain 100% of the rated strength. NOT APPROVED FOR OVERHEAD LIFTING

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GRADE 100 LASHING ACCESSORIES

RUD VIP Grade V(100) Chain & Fittings

VIP Chain Grade V(100): Unit of Measure - Metre The most technologically advanced alloy sling chain system available - with 25% higher working load capacity and greater wear resistance than Grade T(80) (T) chain. This system comes with an extensive range of fittings, to offer the most innovative chain sling system available. Full range of components available.

Tensioner according to (DIN-EN-12195-3) standards

• Available in sizes 4mm through to 28mm

• Every chain link is stamped with VIP

VKSPS VIP compact spindle tensioner with a tensioning lever Special robust design due to a solid threaded pipe. Resistant to dirt ingrees. Threads are protected by solid sleeves and can thus not be easily damaged. Safety device to prevent unthreading and a clevis connection are available on both sides. Connecting bolt and securing stud are pre-assembled. Pink powder coated with an axial tensioning lever. No securing chain is necessary.

• Serial and batch numbers are stamped every running metre

• A highly visible colour which discolours under high temperatures and a dual process surface coating for increased corrosion resistance • Due to special heat treatment developed by RUD, the high-dynamic VIP chains are more resistant to external mechanical wear friction and to damage, therefore, longer service is guaranteed • All RUD-VIP chains and components are electromagnetically crack detected to ensure greater safety. VIP Overheating Indication Special fluorescent pink powder coating permanently changes colour at increaed temperatures. Black signifies an application at more than 400°C and further use is then prohibited.

Product Code

Chain Size (mm)

L Open (mm)

L Closed (mm)

Adjustment (mm)

VKSPS 6 6 VKSPS 8 8 VKSPS 10 10 VKSPS 13 13 VKSPS 16 16

323 518 533 787 807

204 308 324 487 507

120 210 210 300 300

VKSPS-R VIP compact spindle with a ratchet Improved safety due to the foldable ratchet. Pink powder coated. No securing chain is necessary.

Product Code

WLL (tonnes)

Size D (mm)

Pitch P (mm)

W1 (mm)

Weight (kg/m)

Product Code

Chain Size (mm)

L Open (mm)

L Closed (mm)

Adjustment (mm)

VIP 6 VIP 8

1.5 2.5 4.0 6.7

6.0 8.0

18.0 24.0

7.8

0.85

VKSPS-R 6 6 VKSPS-R 8 8 VKSPS-R 10 10 VKSPS-R 13 13 VKSPS-R 16 16

323 518 533 787 807

204 308 324 487 507

120 210 210 300 300

10.4 13.0 17.0 21.0 26.0 28.6 36.4

1.5 2.4 4.0 6.0 9.5

VIP 10 VIP 13 VIP 16 VIP 20 VIP 22 VIP 28

10.0 30.0 13.0 39.0 16.0 48.0 20.0 60.0 22.0 66.0 28.0 84.0

10.0 16.0 20.0 31.5

12.3 18.6

Length adjustment Length adjustment only possible under low pretensioning resp. in unloaded condition.

Chain Dia.

Type WLL (kg) VLE 20 16 VLE 22 20

Adjustable Range A

C T min (mm)

Ref. No.

20 22 28

140 140

110 363 79 97 322 110 363 79 94 668 138 475 79 00 772

VLE 28 31.5 175

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GRADE 120 LASHING CHAINS

VIP-Connecting Link - VVS-Patent • The all-purpose robust connecting link

• Lifting points, shackles and plate clamps can be attached into the halves of the connecting link

• Form and kinking free function are patent pending

• No kinking of pre-assembled chain possible

Selection of Lashing Chain

• The halves are exchangeable between each other

• No movement of securing pin and therefore no damage of the common securing springs or sleeves

Selection of the lashing chain 1.1 The lashing capacity of the restraint system will be as dependent on the application and environment as the type of equipment selected.

1.3 Of particular importance when using chain is to ensure that all the chains

1.2 Due to varying reactions under load, different

• Patented wear markings.

components, such as: lashing chains; synthetic lashing systems and; wire ropes are not commonly used together to secure the same load in the same lashing direction, unless they have been specifically designed for the purpose. Products such as the ‘Web-Dog’ for example, are specifically designed to work with Grade 70 chain.

Product Code

WLL (t)

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

T (mm)

Weight (kg/pc.)

Ref. No.

used are of the same grade, (e.g. Grade 70 or Grade 100), and that any fittings or attachments are of equal or greater strength.

VVS 6 1.5 VVS 8 2.5 VVS 10 4.0 VVS 13 6.7

18 55 13 11 17 46 0.12 79 01 438 24 70 18 14 23 61 0.29 79 01 439 28 88 22 17 27 74 0.57 79 01 440

i.e. The Size, Shape and Weight of the load must all be considered to determine the correct selection. See ‘Safe Load Restraint Guide’ on page 223. Calculate the number of lashing chains according EN 12195-3 and VDI 270-2.

34 111 28 23 33 93 1.2

79 01 441 79 01 442 79 01 443

VVS 16 10.0 39 130 33 27 37 108 2.0 VVS 20 16.0 42 154 41 34 41 124 3.7 VVS 22 20.0 48 172 44 37 46 138 4.8 79 01 444 VVS 28 31.5 69 228 58 47 67 189 10.6 79 01 445 VIP Master Link for single leg VBK1 - For smaller hooks VBK 1 master link with an in all multi-directional movable welded VRG connector. Thus ensuring that the correct chain diameter and number of legs can be connected. Complete identification tag with an integrated testing guage. Connecting bolt and tensioning sleeve are pre-assembled.

Chain Type

A (mm)

B (mm)

C (mm)

T (mm)

Weight (kg/pc.)

Ref. No.

Use 2.1 Inspect all equipment prior to use. If any sign of nicks, cuts, excessive wear or stretched links are found the

6 8 VBK 1 - 6 (VB 1 - 6) 13 25 54 82 0.5 VBK 1 - 8 (VB 1 - 8) 16 34 70 107 0.7 10 VBK 1 - 10 (VB 1 - 10) 18 40 85 131 1.1 VBK 1 - 13 (VB 1 - 13) 22 50 115 174 2.0 VBK 1 - 16 (VB 1 - 16) 26 65 140 211 3.3 VBK 1 - 20 (VB 1 - 20) 32 75 170 264 7.6 VBK 1 - 22 (VB 1 - 22) 36 110 200 294 9.0 13* 16* 20* 22*

71 00 675 (71 00 220) 71 00 676 (71 00 221) 71 00 677 (71 00 222) 71 00 678 (71 00 223) 71 00 679 (71 00 224) 71 04 092 (71 04 093) 71 00 680 (71 02 060

equipment should not be used. Australian Standards state that lashings must be replaced.

28** -

(VB 1 - 28) 62 130 150 215 13.7 -

(79 00 641)**

2.2 Before tightening, ensure

that the lashing is not twisted or knotted.

2.3 Protect lashing equipment from sharp edges with the use of sleeves or corner protectors.

VIP Cobra Hooks

Product Code

Chain Size (mm)

WLL (tonnes)

VCGH: Unit of Measure - Each

VCGH 6 6 VCGH 8 8 VCGH 10 10 VCGH 13 13 VCGH 16 16 VCGH 20 20 VCGH 22 22 VCGH 28 28

1.5 2.5 4.0 6.7

• Extremely robust all-purpose hook

• Non-protruding tip

• Forged safety latch engages in hook tip.

10.0 16.0 20.0 31.5

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ICE-VSK-CURT lashing chains – Grade-120

Which lashing chain for which load? Up to 60% more lashing capacity than Grade 80 Diagonal Lashing

Lashing Chain

LC (daN)

Max. load weight [t] (horizontal angle b: 20°-45°; 2 lashing chains per direction) Vertical angle a: 0°-30° Vertical angle a: 30°-60° µ=0.1 µ=0.2 µ=0.3 µ=0.4 µ=0.5 µ=0.6 µ=0.1 µ=0.2 µ=0.3 µ=0.4 µ=0.5 µ=0.6

ICE-VSK 6 3600 6.2 8.4 10.4 13.0 17.4 26.2 VIP-VSK 6 3000 5.2 7.0 8.7 10.9 14.5 21.9 ICE-VSK 8 6000 10.5 14.0 17.4 21.8 29.1 43.9 ICE-VSK 10 10000 17.5 23.4 29.0 36.4 48.6 73.1

4.5 6.3 3.8 5.3

9.0 12.8 19.2 32.0 7.5 10.7 16.0 26.7

Chain Ø (mm)

Type

Lashing cap. LC (daN)

Tensioner

L min (mm)

Weight (kg)

Ref. no.

7.6 10.7 15.0 21.4 32.0 53.4

Type

Pre-tension STF (daN)

Adjustm. (mm)

12.8 17.9 25.0 35.6 53.4 89.0 ICE-VSK 13 16000 28.0 37.5 46.4 58.2 77.8 117.0 20.5 28.6 40.0 57.1 85.5 142.4 VIP-VSK 16 20000 35.0 46.9 58.1 72.8 97.3 146.3 25.6 35.8 50.0 71.3 106.9 178.0

6 8

ICE-VSK-6-CURT-IVH 3600 ICE-CURT-6-GAKO in preparation – available soon

ICE-VSK-8-CURT-IVH 6000 ICE-CURT-8-GAKO 2800 ICE-VSK-10-CURT-IVH 10000 ICE-CURT-10-GAKO 2800

170 170

1040 13.2 7901129 1210 20.1 7901130

10 13 16

ICE-VSK-13-CURT-IVH 16000 ICE-CURT-13-GAKO in preparation – available soon ICE-VSK-16-CURT-IVH 25000 ICE-CURT-16-GAKO in preparation – available soon

Vertical angle a

b

Horizontal angle b

Frictional Lashing

RUD Lashing Chain = required number of VIP + ICE lashing chains (number of lashing chains = factor from Table x load weight (t) Vertical angle a: 60°-90° Vertical angle a: 30°-60° µ=0.1 µ=0.2 µ=0.3 µ=0.4 µ=0.5 µ=0.6 µ=0.1 µ=0.2 µ=0.3 µ=0.4 µ=0.5 µ=0.6 1500 3.6 x 1.6 x 0.9 x 0.6 x 0.4 x 0.2 x 6.3 x 2.7 x 1.5 x 0.9 x 0.6 x 0.3 x 2500 2.2 x 1.0 x 0.6 x 0.4 x 0.2 x 0.2 x 3.8 x 1.6 x 0.9 x 0.6 x 0.4 x 0.2 x 2800 2.0 x 0.9 x 0.5 x 0.3 x 0.2 x 0.1 x 3.4 x 1.5 x 0.8 x 0.5 x 0.3 x 0.2 x ICE-VSK 8/10/13 2800 2.0 x 0.9 x 0.5 x 0.3 x 0.2 x 0.1 x 3.4 x 1.5 x 0.8 x 0.5 x 0.3 x 0.2 x VIP-VSK 13/16 3600 1.5 x 0.7 x 0.4 x 0.3 x 0.2 x 0.1 x 2.6 x 1.2 x 0.7 x 0.4 x 0.3 x 0.2 VIP-VSK 6 VIP- VSK 8 VIP-VSK 10 STF (daN)

Chain Ø (mm)

Type

Lashing cap. LC (daN)

Tensioner

L min (mm)

Weight (kg)

Ref. no.

Type

Pre-tension STF (daN)

Adjustm. (mm)

6 8

ICE-VSK-6-CURT-SL 3600 ICE-CURT-6-SL in preparation – available soon

ICE-VSK-8-CURT-SL 6000 ICE-CURT-8-SL 2800 ICE-VSK-10-CURT-SL 10000 ICE-CURT-10-SL 2800

170 170

817 935

12.6 7900026 18.1 7900027

10

Values of both tables refer to: stable load, road transport, no combination with other lashing or securing methods!

Slide-coefficient of friction µ to VDI 2700-2 Materials dry

wet

greasy

Wood/wood Metal/wood Metal/metal

0.20-0.50 0.20-0.50 0.10-0.25

0.20-0.25 0.20-0.25 0.10-0.20

0.05-0.15 0.02-0.10 0.01-0.10

Chain Ø (mm)

Type

Lashing cap. LC (daN)

Tensioner

L min (mm)

Weight (kg)

Ref. no.

Heavy construction machinery should be positioned bucket first, tight against the step frame of the low loader. Handbrake must be engaged and the vehicle left in gear.

If there is a clear deviation from the indicated lashing angles, it is necessary to add some safety measures (e.g. larger chain diameter, and/ or chocks – friction increasing elements).

Type

Pre-tension STF (daN)

Adjustm. (mm)

6 8

ICE-VSK-6-CURT-SL-IVH 3600 ICE-CURT-6-SL-GAKO in preparation – available soon

ICE-VSK-8-CURT-SL-IVH 6000 ICE-CURT-8-SL-GAKO 2800 ICE-VSK-10-CURT-SL-IVH 10000 ICE-CURT-10-SL-GAKO 2800

170 170

956 12.9 7901131 1105 19.1 7901132

10

Note: 1000 daN is equivalent to approximately 1 tonne or 1000kg.

Note: 1000 daN is equivalent to approximately 1 tonne or 1000kg.

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JACKS

Roval Trolley Jack Suitable for D.I.Y. Home Mechanic Complies to AS/NZS 2615

Product Code

Description Capacity (t)

D (mm)

H2 (mm)

W (mm)

Wheelbase Length (mm)

Minimum Height H minimum (mm)

Maximum Height H maximum (mm)

Nett Weight (kg)

UOM

Roval Black Jax Series Bottle Jacks Complies to AS/NZS 2693

TJK014 Trolley Jack 1.4

50 132 492 410

130

350

11

Each

Product Code

Description Capacity (t)

D (mm)

D2 (mm)

H2 (mm)

W (mm)

Screw Adjusting Height (mm)

Lift Height (mm)

Minimum Height H minimum (mm)

Maximum Height H maximum (mm)

Weight (kg)

UOM

D

Jax00186 Bottle Jack 1.86 Jax004 Bottle Jack 4 Jax006 Bottle Jack 6 Jax008 Bottle Jack 8 Jax010 Bottle Jack 10 Jax015 Bottle Jack 15 Jax020 Bottle Jack 20

60 30 76 109 60 70 32 79 109 80 70 29 81 109 70 85 40 83 135 80 95 43 84 148 80 102 45 85 158 85 114 54 86 165 90

125 200 125 200 127 216 160 240 160 245 170 245 192 278

385 405 413 480 485 500 560

3.8 Each 4.8 Each 4.6 Each 7.3 Each 9.3 Each 12.6 Each 16.4 Each

w

D

D2

Roval Trolley Jack Garage With Quick Lift Pedal Complies to AS/NZS 2615

Product Code

Description Capacity (t)

D (mm)

H2 (mm)

W (mm)

Wheelbase Length (mm)

Minimum Height H minimum (mm)

Maximum Height H maximum (mm)

Nett Weight (kg)

UOM

W

GJK022 Trolley Jack c/w quick lift pedal

2.25

120 155 685 520

145

490

39.5 Each

Roval Squat Jax Series Bottle Jacks Complies to AS/NZS 2693 – Designed for use where 12 – 20 tonne lift is required, but ground clearance does not exceed 195mm

D

Product Code

Description Capacity (t)

D (mm)

D2 (mm)

H2 (mm)

W (mm)

Screw Adjusting Height (mm)

Lift Height (mm)

Minimum Height H minimum (mm)

Maximum Height H maximum (mm)

Weight (kg)

UOM

BJS012 Squat

12

95 43 84 136 65

105 191

361

7.6 Each

Bottle Jack

BJS016 Squat Duty Bottle Jack BJS020 Squat Duty Bottle Jack

16

110 45 85 150 65

110 191

356

9.4 Each

w

20

114 45 92 166 72

113 191

376

11.3 Each

D

D2

W

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GENERAL TRANSPORT ACCESSORIES

Roval Heavy Duty Professional Floor Jack Complies to AS/NZS 2615

Product Code

Description Capacity (t)

D (mm)

H2 (mm)

W (mm)

Minimum Height H minimum (mm)

Maximum Height H maximum (mm)

Nett Weight (kg)

UOM

GJK045 Heavy Duty Professional

4.5

210 380 1510 150

560

92

Each

Truckers Winch Bar

Winch bar comes complete with safety trigger and knurled non-slip handle for easy grip (all steel construction and chrome plated) for use with all Mark IV winches

D

Product Code

Description

Weight (kg)

UOM

343400S Winch bar, chrome plated with safety retaining device 2.5

Each

w

Roval Air / Hydraulic Trolley Jack Complies to AS/NZS 2615

Product Code

Description Capacity (t)

D (mm)

H2 (mm)

W (mm)

Minimum Height H minimum (mm)

Maximum Height H maximum (mm)

Nett Weight (kg)

UOM

Transport General

GJK200 TQ22001 Air/Hydraulic Trolley Jack

20

280 360 660 265

510

46

Each

Corner Protector

D

Product Code

Description

Pack Qty

Weight (kg)

UOM

340000 Corner Protector 140 x 140 x 1040mm 1

2

Each

340010 Corner Protector 85 x 85 x 300mm

10

0.022

Each

w

EPM Rubber Tie Downs for tarps

Product Code

Strap Length (mm)

Max. Safe Stretch (mm)

Qty Per Bag

Weight Each (kg)

UOM Bags Per Carton

340721 533

812

10

0.12

Each 10

340731 787

1168

5

0.16

Each 20

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Roval Truck Wheel Wrenches

Product Code Description

Weight Each (kg)

UOM

TWB032

32mm x 17mm x 300mm

2.375

Each

TWB035

35mm x 17mm x 300mm

2.375

Each

TWB038

38mm x 21mm x 395mm

3.667

Each

TWB041

41mm x 21mm x 395mm

4.000

Each

TWB041A

41mm x 19mm x 395mm

3.833

Each

TWB114A

32mm x 27mm x 395mm

3.500

Each

TWB118

28mm x 33mm x 395mm

3.500

Each

TWB516

33mm x 21mm x 395mm

3.500

Each

TWB516A

33mm x 32mm x 395mm

3.500

Each

BARTWW040 400mm Wrench Bar Only

0.920

Each

BARTWW050 500mm Wrench Bar Only

1.917

Each

Friction Mats Product Code Description

Thickness (mm)

Length (mm)

Width (mm)

Weight (kg)

UOM

350000

Friction Mat 1000 x 1000 x 8mm

8

1000 1000 5

Each

Cargo Nets – 0.5 tonne to 2 tonne

Made from 100% polyester webbing, our nets are ideal to move cargo, smaller vehicles and for under helicopter use. Features • Lifting eyes have pad protection

• Designed for marine, industrial and under-slung helicopter use

• Slotted construction for maximum length and durability

• High strength to weight ratio

• Certificates of Conformance available

• Complies with AS1353.1.

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