ELECTRICAL Terminals 1
TERMINALS — SOLDER SHRINK
A. Heat activated, color coded nylon insulation shrinks around wire to seal out moisture and provide extra strength to the connection. Tubing Military Spec. No. MIL-I-23053/4, Class 1 AMS-3634. B. Extra-thick (.040”) tin plated copper terminals are corrosion resistant and durable in heavy duty applications. C. Fluxed solder core provides the ultimate link between wire and terminal, alleviating voltage drop. Solder Military Spec No. D. QQ557IE, MIL-S-14256. E. Finished repair has a temperature rating of -65° to 275°F.
A
Color Code Red 18-22 Blue 14-16 Yellow 10-12
Solder-shrink terminals make the ‘Perfect Connection’. In one step, the user creates a moisture sealed, soldered connection that yields a wire pull-out strength of 150 lbs, as compared to 40 lbs for standard crimp-type terminals. Simple Installation Steps: 1. Strip the wire jacket approximately 3/8”. 2. Spread out individual wires to allow solder to flow between. 3. Insert wire(s) into terminal. With butt splices, ensure both wires “mesh” together at the solder point. 4. Apply heat to terminal, using a heat gun with a deflector shield for best results. 5. Repair is complete when the solder is melted. (Transparent shrink tubing allows for visual inspection.)
B
D
C
2
R E D 18-22 GA.
555.9021 #10
555.9041 5/16”
555.9011 #8
555.9250
555.9251 555.9010 #6
555.9042 3/8”
555.9031 1/4”
555.1493 (mates: 555.1494)
555.1494 (mates: 555.1493)
555.9190 #10
B L
U E 14-16 GA.
555.1495 (mates: 555.1496)
555.1496 (mates: 555.1495)
555.9082 #8
555.9262
555.9192 #10
555.9092 #10
555.9102 1/4”
555.9122 5/16”
555.9112 3/8”
Y E
L L O W 10-12 GA.
555.9274 555.9154 #10
555.1498 (mates: 555.1497)
555.9194 1/2”
555.9184 3/8”
555.9164 1/4”
555.9174 5/16”
555.1497 (mates: 555.1498)
555.9214 #10
TERMINALS — THERMAL INDICATOR BUTT CONNECTORS
Thermal Indicator Sealed Solder Connectors
Color
Gauge
Part No.
555.9255 555.9256 555.9265 555.9275
Black
24-22 22-18 16-14 12-10
Red Blue
Yellow
• Red thermal indicator disappears from solder sleeve when the solder has flowed. • Lead-free solder alloy has greater surface tension provides quality solder termination
• Clear tubing allows optimal visual inspection • Stronger adhesive provides a stronger seal
555.9255
555.9256
555.9265
555.9275
Thermal Indicator Sealed Crimp & Solder Connectors
Color
Gauge
Part No.
549.50.240 549.50.220 549.50.160 549.50.120
Black
24-22 22-18 16-14 12-10
Red Blue
Yellow
• Seamless barrel with window and wire stop • Window positioned between color-coded dots, 3 primary sizes • Orient color-coded dots where they are visible to see solder flow
549.50.240
549.50.220
549.50.160
549.50.120
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