SHOP SUPPLIES 4 Welding
WELDING — TIG WIRE (continued)
5356 (ALUMINUM) SOLID WIRE
Wire Diameter
Spool Size
Part No.
686.661.035.1
.035
1 lb.
• Elongation: 19% • Operating Range: .030 (60-100 amps); .035 (100-160 amps) • Shielding Gas: 100%Ar
• A wire suitable for castings repair or wrought and sheet work • Designed for high corrosion resistance and color matched smooth deposits on cast and sheet aluminum
• Welding Positions: all positions • Tensile Strength: up to 25,000 psi
5554 (ALUMINUM) SOLID WIRE
TM
Wire Diameter
Spool Size
Part No.
• Most common 5xxx filler alloy for welding 5454 base • Does not become sensitive to stress corrosion cracking at elevated temperatures 1.2 mm 5 lb. 686.662.12.5
• Recommended by Ford for aluminum repair • Tensile Strength: up to 35,000 psi • Elongation: 17% • Shielding Gas: 100% Argon • Operating Range: 1.2 mm (70-100 amps)
• Higher ductility/formability • AWS/ASME A5.10 ER5554
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220MS (MILD STEEL) Wire Diameter Spool
Wire Diameter
Spool Size Part No. 33 lb 686.511.030.33 11 lb 686.511.035.11 686.511.035.2 33lb 686.511.035.33 33lb 686.511.045.33 2 lb
.030 .035 .035 .035 .045
Size Part No. 11 lb 686.511.023.11 11 lb 686.511.030.11 2 lb 686.511.023.2 686.511.030.2 2 lb
.023 .023 .030 .030
• Tensile Strength: up to 85,000 psi • Elongation: 25% • Operating Range: .023 (35-70 amps); .030 (50-100 amps); .035 (100-150 amps) • Shielding Gas: 75%Ar/25%CO2 • A mild steel welding wire that produces high quality welds when used
• on dirty, oily or rusted steel, sheet metal, galvanized steel, and construction work • Engineered to provide porosity-free, x-ray quality welds at the highest tensile strength • Welding Positions: all positions
521AL (ALUMINUM) SOLID WIRE Wire Diameter Spool Size Part No. .030 1 LB 686.560.030.1 .035 1 LB 686.560.035.1 .035 16 LB 686.560.035.16 .045 16 LB 686.560.045.16
CWB Approved Automotive parts, truck trailers, bicycles, and suited for brazing thin aluminum sheet metal and tubing Qualified to AWS A5.10 R4043
220MS (MILD STEEL) Diameter
TM
Length Package Size
Part No.
686.611.0116.5 686.611.0332.5 686.611.018.5
1/16” 3/32” 1/8”
36” 36” 36”
5 lbs. 5 lbs. 5 lbs.
• Yield Strength: 75,000 psi • Elongation: 22% • Recommended Current: DC Straight Polarity • Shielding Gas: Argon • Product ID Flag Color: No Flag Tag
• Universal, all position, mild steel TIG alloy • Designed for welding all types of mild and common steels • Produces quality weld deposits with superb bead appearance • Excellent for filling holes and general repair and fabrication applications • Tensile Strength: 85,000 psi
2200DS (DISSIMILAR STEEL)
TM
Package Size
Diameter
Length
Part No.
686.612.0116.5 686.612.0332.5 686.612.018.5
1/16” 3/32”
36” 36” 36”
5 lbs. 5 lbs. 5 lbs.
1/8”
• Tensile Strength: 126,000 psi • Yield Strength: 90,000 psi • Elongation: 32% • Heat Treatable: No • Recommended Current: DC Straight Polarity • Shielding Gas: Argon • Product ID Flag Color: Light Blue
• High alloy TIG wire for all tool steels • Designed to produce crack-free welds with very high mechanical properties • Ideal for emergency repairs on steels of unknown type • Use on all carbon and alloy steels, all tool steels, manganese steel, and specialty steels • Use on any dissimilar metal combinations except for aluminum and copper alloys
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