Marine Sunroof Catalog Webasto Product Range & Reference List
Marine Catalog
2024/25
2
Table of contents
Welcome to Webasto Marine
4
What’s new?
6
We support you to develop your business
8
Heating products Which heater for your boat?
10 12 14 24
Air Heaters
Coolant Heaters
Heating accessories
36
Engine powered cooling & heating system
82 84 86 88 92
Breeze by Webasto
Cooling products
Which is the right air conditioning? FCF Platinum and FCF Classic BlueCool self-contained units
126 132
BlueCool chiller systems
Cooling accessories
170
Roof & shading solutions
202
Further information Nomenclature
225 226
Webasto subsidiaries and representatives
3
Welcome to Webasto Marine
Dear Customers and Partners, Our Webasto marine team would like to thank you again for your periodical feedback on our products and for sharing your future needs. This unique customer-supplier cooperation brings an immense value to us and is one of the main input for our future product roadmaps. Your ideas to improve comfort on board, your needs to simplify your systems, your suggestions to facilitate installations and ease diagnosis, even from a remote location are indeed systematically studied with high attention. Our engineering teams are committed to develop innovative technological solutions to match or to surpass your expectations. Our long-term innovation-based growth strategy is based on this partnership approach. Our commitment to innovation has been making up our great success over the last years and hopefully for many more years to come. We do hope that the numerous new products which are once again being launched in this catalog will match your initial expectations and enhance our complete on board climate solutions with many additional benefits valued by your own customers. In this updated marine catalog, we keep on with our innovation pace not only by introducing several new products to our climate control range, but also by launching new sunroof and shading solutions, complementary to our leading roof systems. Our new BlueCool V-PRO variable speed chiller system consists of six different modular chiller units which may be flexibily combined to provide up to 1 Mio. BTU / h. The V-PRO system comes with a number of intelligent functions and optional accessories to match your demands. It can also be paired with our BlueCool MyTouch Display. Now available is another exceptional variable speed chiller system, the BlueCool VX-Series. With similar benefits to the V-PRO system, this unit was designed 55% smaller and more energy efficient, offering a R32 refrigerant (GWP 675). The VX-Series comes in 4 models, with a max cooling capacity up to 72,000 BTU/h. We recently revealed our latest innovation: the Telescopic Shade 2500. It is the perfect solution to provide shade on the rear deck or the flybridge and can be operated at the touch of a button.
4
On the heating side, we can highlight the new, efficient water heater Thermo Top Eco Marine Classic and the new Chiller version of Thermo Top Pro 120. The purpose of this catalog is not only to give you a complete, practical insight into our large marine product portfolio but also to enable you to build complete climate solutions adapted to the demands of your customers for heating, cooling, light and fresh air on board. Should you require a custom-made solution for a special project, our engineering teams also have the capability to develop customized products to support you. Just get in touch with us! International service and consistent quality of support are an essential part of our customer excellence programs. The marine catalog is only one element of the complete set of tools and services with which we systematically provide to every Webasto marine partner. Please don’t hesitate to register for our technical training sessions, to request access to our dealer portal, to download our diagnosis and calculation tools, our product information and marketing materials. We are here to support your business so that your customers can enjoy the same high quality service with our products worldwide. Our financial strength, our unique product portfolio, our large international dealer network and our understanding of your key strategic challenges for the future have positioned us as your supplier of choice when it comes to complete comfort solutions. We would like to thank you again for your continuous feedback and your trust in our products. Your success is our success! Your Webasto Marine Team
5
What’s new?
The new marine catalog provides you with detailed information on our core products as well as on our added-value accessories. You can then build safe applications and deliver fast, professional assistance to your own customers.
BlueCool VX Variable speed chiller systems (230V - 36k, 48k, 60k, 72k BTU/h)
BlueCool V-PRO Series Mono variable speed compressor units to create large systems up to 1,080,000 BTU/h 4 variants with 60, 90, 130 and 180 kBTU/h available Individual system with up to 6 modules Combination of different capacities possible 400V (50Hz) – 460 V (60 Hz) 3-phase+N system All electronics Integrated Individual accessories like manifold and rack available Customized electronic box available to meet additional requirements of customers or certification boards for larger vessels e.g. Lloyd, DNVGL
21% higher heating capacity in reverse cycle mode Space-saving: ultra-compact, up to 55% smaller than traditional units Modular: combine units to achieve greater BTU requirements Eco-friendly: R32 refrigerant (GWP 675), EER up to 5.6
Telescopic Shade 2500
BlueCool V-PRO Series
BlueCool VX
6
Telescopic Shade 2500 12 V powered system, fully retractable and customizable widths up to 8 feet (2.500 mm)
50-Series Sunroof Standard high-end product with Dark Grey Glass and Motor cover
Marine-grade stainless steel tubing High-quality, eco-friendly shade fabric Easy installation Easily retrofitted or integrated by boat builders Options for any size or style boat (with an overhead structure) sea PLEAT Blind Structure designed to support fabric across the frame
Extremely robust for use in faster boats Attractive dimensions and shape to fit in majority of all boat models Triple Black Product finish in line with latest design trends Automotive based technology and Plug & Play installation
Optional curved frame Fabric in white or ivory
Low profile hardware in white or ivory Supplied flat-packed, ready for assembly Onboard privacy and comfort
sea PLEAT BLIND
50-Series Sunroof
7
We support you to develop your business
Webasto Literature Website WebastoLiterature.com
Easily access PDF to all Webasto Marine literature User-friendly ordering to precisely and immediatly place a literature order
TechWebasto TechWebasto.com Easy access to complete Webasto documentation Powerful search and download tools Login-protected access to technical data and applications
Dealer locator webasto-comfort.com
Our Webasto certified service and support locations nationwide provide you with the right sales and installa- tion partner quickly and easily. With the Webasto Dealer Locator, you can now find the closest Webasto dealer to you based on a specific product or repair/install needs.
Marketing documentation and materials Marine marketing materials: product brochures, flyers, advertising templates, banners
Marine animations Product data sheets Dealer packages
8
Marine Technical Sales & Service Dealer development
Dealer support Dealer training: - installation - service - repair
844-WEBASTO
Marine training program and technical guidelines Powerful product training – also web-training Regular updates on new features Various modules adapted to audience Important guidelines for safe application engineering CAD model downloads
This catalog has been designed to help you in defining a complete comfort solution for boats and yachts.
Page header indicates which part and type of information you reached within each product section: Product overview, scopes of delivery, accessories, etc.
Colored labels give you direct access to the product range
Page indication for fast access to accessories, etc.
9
10
Heating products
Which heater for your boat
12
Air heaters Product overview Application concept Selection tool Air Top 2000 STC Air Top Evo 40 Air Top Evo 55 Coolant heaters Product overview Application concept Selection tool Thermo Pro 50 Eco
14 15 16 17 18 20 22 24 25 28 29 30 32 34 34
Thermo Pro 90 / Thermo Pro 90 Chiller Thermo Top Pro 120 / 120 Chiller
Thermo Top Pro 150
11
Which heater for your boat?
Along with specific marine installation kits we deliver innovative high-quality air and water heaters, which contribute to the enhancement of comfort on board. These two technologies offer economical, powerful and reliable solutions with heating outputs ranging from 2 kW up to 120 kW. Thus, there is a Webasto heating solution for various needs.
12
Coolant Heaters
Air Heaters
or
Heating comfort just like at home Even distribution of warmth by means of radiators Hot water for the shower and galley Silent operation Space-saving installation in the engine room Excellent possibilities for combining with Webasto BlueCool air-conditioning systems Separate temperature control in every cabin Low fuel consumption Compact design Preheating of the engine possible to avoid cold starts Meet current requirements and standards relating to boats Robust aluminum casing, resistant to high temperature or salt
Short heating-up times thanks to effective output Available as a complete installation kit for quick and simple retrofitting Dehumidification of the cabins Silent operation Ideal for sailing and motor boats up to 45 feet Constant coziness thanks to an electronic thermostat Low operating costs Practical ventilation function Meet current requirements and standards relating to boats Simple to install Compact, space-saving design
13
Air heaters
Fresh-air or recirculated air-intake
Sealed control electronics and connectors withstand marine environment
Precise electronic temperature control system maintains a constant cabin temperature through stepless modulation
Continuous heating power output provides exactly the heating energy needed
Quiet operation
Robust composite casing, resistant to high temperature or salt
Very low electrical power and fuel consumption
High air flow output due to powerful radial blower
Same features as SmarTemp 3.0 Bluetooth connection to SmarTemp 3.0 App - View diagnostic information - Manage & control heater function - Link to techwebasto.com - Program settings of multiple units SmarTemp Control 3.0 Bluetooth
Download for FREE the Webasto SmarTemp Control 3.0 App
14
Air heaters Product overview
Air Top 2000 STC
See page 18
Air Top Evo 40 Air Top Evo 55
See page 20 See page 22
Technical specifications
Air Top 2000 STC
Air Top Evo 40*
Air Top Evo 55**
Heat output, control range / boost (kW) Heat output, control range / boost (BTU / h)
0.9 – 2.0 3,000 – 7,000
1.5 – 3.5 / 4.0* 5,100 – 12,000 / 13,600* Diesel, 0.18 – 0.43 / 0.49* Diesel, 0.04 – 0.11/ 0.12*
1.5 – 5.0 / 5.5** 5,100 – 17,000 / 18,800** Diesel, 0.18 – 0.61/ 0.67** Diesel, 0.04 – 0.15 / 0.17**
Fuel, Fuel consumption (l / h) Fuel, Fuel consumption (gal / h)
Diesel, 0.12 – 0.24 Diesel, 0.03 – 0.06
Rated voltage (V)
12
12, 24
12, 24
Rated power consumption (W) Rated current (for 12 V) (A) Rated current (for 24 V) (A) Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)
14 – 29 1.2 – 2.4
15 – 40 / 55* 1.3 – 3.3 / 4.6* 0.6 – 1.7/ 2.3*
15 – 95 / 130** 1.3 – 7.9 / 10.8** 0.6 – 4.0 / 5.4** 200 / 220** 117.7/ 129.4** 423 x 148 x 162 16.6 x 5.8 x 6.3
–
93 55
132 / 140* 77.7/ 82.4*
310 x 120 x 118 12.2 x 4.7 x 4.7
423 x 148 x 162 16.6 x 5.8 x 6.3
Weight (kg) Weight (lbs)
2.6 5.73 60 2.36 22 0.87
5.9 13
5.9 13
Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)
90 3.54 24 0.94
90 3.54 24 0.94
* Boost power level for a maximum duration of 6 hrs. ** Boost power level for a maximum duration of 30 min.
15
Air heaters Application concept
B
D
F
G
C
A
E
C
C
C
C
D C B A
Space-saving and inconspicuous installation Intake for fresh air from outside Outlets for even distribution of warm air Safe and clean: the fuel system
F E
Combustion-air intake Stainless steel exhaust Controls – simple and logical to use
G
16
Air heaters Selection tool
What’s the Best Air Heating System for My Boat? 1. Select the length corresponding to your boat. 2. From there, trace a line to the left until you come to the line corresponding to the waters in which you plan to operate. 3. From there, trace a line vertically downwards until you come to the line corresponding to the season in which you plan to operate. 4. From there, trace a line to the right: You find the line corresponding to your type of boat in the upper section and then trace a line vertically downwards – that‘s the recommended system.
17
Air heaters Air Top 2000 STC
Air Top 2000 STC – quiet comfort The quiet heater – the smallest air heater on the market. It offers excellent heat output and optimal economy.
The advantages of the Air Top 2000 STC marine kits: New split marine wiring harness with two branches to battery and cabin control Low noise fuel pump with PWM operation New external temperature sensor with new design Easy to service and maintain, diagnostic capability Full W-bus compatibility of the heater Improved combustion air silencer reduces noise level Compatible with SmarTemp Control 3.0 Bluetooth
For small boats with only one main cabin, one non-closable outlet is fully sufficient.
For this boat with two cabins and one head compartment one hot air outlet for each cabin is recommended. The main air duct should go into the salon and be non-closable.
SmarTemp Control 3.0 Bluetooth
Technical specifications
Air Top 2000 STC
Heating power, control range (kW) Heating power, control range (BTU / h)
0.9 – 2.0 3,000 – 7,000
Fuel consumption (l / h) Fuel consumption (gal / h)
0.12 – 0.24 0.03 – 0.06
Fuels*
Diesel DIN EN 590
Rated voltage (V)
12
Rated power consumption (W)
14 – 29 1.2 – 2.4
Rated current at 12 V (A)
Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)
93 55
310 x 120 x 118 12.2 x 4.7 x 4.7
Weight (kg) Weight (lbs)
2.6 5.73 60 2.36 22 0.87
Diameter air outlet (mm) Diameter air outlet (inch)
Diameter exhaust with adapter (mm) Diameter exhaust with adapter (inch)
* Information about further fuels on request.
18
1
Scopes of delivery
Air distribution For the distribution of the hot air in your boat you need ducting, hoses, distributors and outlets. Please compose your air distribution system individually. Part number 5013921 Air Top 2000 STC Marine 12 V Diesel, SmarTemp Control 3.0 Bluetooth, w/ Ducting 9034524 Air Top 2000 STC Marine 12 V Diesel, Base Heater Only Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to ABYC Standards. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you can find other installation and system components in the accessories section.
6
22 23
1 16
SmarTemp
3
2
7
8
20
10
21
9
19
13
2
11
17
4
19
15
5
12
14
18
ItemQty
Description
3
1 1 2 1
Heater 12 V
Grille, clips open Ø 60
3
1
SmarTemp Control 3.0 Bluetooth Fuel pump DP42.4 with damper Support for fuel pump EPDM Wiring harness with fuse holder 12 / 24 V
4 1 5 1
6
1
7
1
Wiring harness (fuel pump)
8 1
Gasket
4
9
1
Exhaust gas reducing bush 22 / 24
10 1 11 1 12 5 13 1 14 1 15 1 16 1
Exhaust through hull
Copper fuel line Rubber fuel hose
Combustion air intake hose
Tank extracting device
Fuel filter
5
Heater bracket stainless steel Vibration damper for fuel hose Bag (with mech. mounting hardware) consisting of: Hose clamp (stainless) Ø 14
17
1
18 10 19 1 20 1 21 1 22 17 23 2
Pipe clip Ø 30
Hose clamp Ø 26 – 28
Hose clamp (stainless) Ø 16 – 27
Cable tie
Angle bracket
19
Air heaters Air Top Evo 40
Air Top Evo 40 – the smart multi mode heater High-output, compact and quiet, the heater is ideally suited for the most rigorous requirements. It can be upgraded with the new multi mode control panel to offer additional operation modes depending on individual heating requirements.
The advantages of the Air Top Evo 40: 4.0 kW power for fast heating Low electrical power consumption due to new Intelligent Blower Control New flame detection through exhaust gas temperature sensor Automatic cold start function for quick warm-up Improved air intake silencer Silent operation due to lower blower speed and silent fuel pump (DP42.4) Compatible with SmarTemp Control 3.0 Bluetooth
Each cabin and head compartment has its own air outlet. One outlet should be non-closable. The temperature sensor as well as the main air outlet is in the salon. The fresh air is taken in via the rear locker from outside.
In motor boats, the heater is usually placed in the engine compartment. T he fresh air has to be taken in from outside the engine room. Special attention needs to be paid to a fire-resistant fuel supply system. One of the outlets should be non-closable.
SmarTemp Control 3.0 Bluetooth
Technical specifications
Air Top Evo 40*
Heating power, control range / boost (kW) Heating power, control range / boost (BTU / h)
1.5 – 3.5 / 4.0* 5,100 – 12,000 / 13,600*
Fuel consumption (l / h) Fuel consumption (gal / h)
0.18 – 0.43 / 0.49* 0.04 – 0.11/ 0.12* Diesel DIN EN 590
Fuels**
Rated voltage (V)
12, 24
Rated power consumption (W)
15 – 40 / 55* 1.3 – 3.3 / 4.6* 0.6 – 1.7/ 2.3*
Rated current at 12 V (A) Rated current at 24 V (A)
Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)
132 / 140* 77.7/ 82.4*
423 x 148 x 162 16.6 x 5.8 x 6.3
Weight (kg) Weight (lbs)
5.9 13
Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)
90 3.54 24 0.94
* Boost power level for a maximum duration of 6 hrs. ** Information about further fuels on request.
20
1
Scopes of delivery
Heater Kits 5013922
Air distribution For the distribution of the hot air in your boat you need ducting, hoses, distributors and outlets. Please compose your air distribution system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to ABYC Standards. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you can find other installation and system components in the accessories section. Air Top Evo 40 Kit, 12 V, Diesel, Marine Kit, SmarTemp Control 3.0 Bluetooth, w/ Ducting 5013923 Air Top Evo 40 Kit, 12 V, Diesel, Marine Kit, SmarTemp Control 3.0 Bluetooth, no Ducting *air ducting to be ordered separately 5013924 Air Top Evo 40 Kit, 24 V, Diesel, Marine Kit, SmarTemp Control 3.0 Bluetooth, w/ Ducting (Available by special order) 9039727 Air Top Evo 40, 12 V, Diesel, Base Heater Only 9027981 Air Top Evo 40, 24 V, Diesel, Base Heater, Gasket & Fuel Pump
3
6
SmarTemp
1
23 24
17
2
7
8
21
20
22
10
11
9
14
12
18
4
20
16
19
5
13
21
15
ItemQty
Description
1 1 2 1
Heater 12 or 24 V
Grille
3
1
SmarTemp Control 3.0 Bluetooth
4 1 5 1
Fuel pump DP42.4
2
Support for fuel pump EPDM Wiring harness (heater) Wiring harness (fuel pump)
6 7
1 1
8 1
Gasket
9
1
Exhaust silencer leakproof Hose clamp Ø 28 – 35
10 1 11 1 12 1 13 5 14 1 15 1 16 1 17 1 18 2
3
Exhaust through hull
Fuel hose 12 V: 5,000 lg; 24 V
Copper fuel line
Combustion air intake hose 300 lg
Tank extracting device
Fuel filter
Heater bracket stainless steel Vibration damper for fuel hose
1
Bag (with mech. mounting hardware) consisting of: Hose clamp (stainless steel) Ø 14 Hose clamp Ø 16 – 27 (combustion air)
4
19 10 20 1 21 2 22 1 23 17 24 2
Hose clamp Ø 26 – 28 (exhaust) Pipe clip (stainless steel) Ø 30
Cable tie
Angle bracket
5
21
Air heaters Air Top Evo 55
Air Top Evo 55 – for extreme conditions Extremely powerful, compact and quiet, this heater ensures a comfortable climate for larger yachts even under the harshest conditions, and satisfies the most demanding requirements. It can be upgraded with the new multi mode user interface to offer additional operation modes depending on individual heating requirements. Two Air Top heaters can be combined into one system for increased heating demand (up to 11 kW). The whole system can be operated via one central user interface.
The advantages of the Air Top Evo 55: 5.5 kW power for fast heating Low electrical power consumption due to new Intelligent Blower Control New flame detection through exhaust gas temperature sensor Automatic cold start function for quick warm-up Silent operation due to lower blower speed and silent fuel pump (DP42.4) Compatible with new MultiControl digital user interface Compatible with SmarTemp Control 3.0 Bluetooth Improved air intake silencer Vibration dampers for fuel line
Each of this five cabin yacht has an individual air outlet. The air duct to the salon as well as the front should have at least 80 mm Ø to ensure a good a ir flow and one of the outlets should be non-closable. The fresh air is taken in via the rear locker from outside.
With the heater in the engine compartment, the fuel supply system must b e designed to be fire-resistant. The air outlet to the salon has to be non-closable. Air outlets for the other cabins or the head compartment may be closable to enable individual heat regulation.
SmarTemp Control 3.0 Bluetooth
Technical specifications
Air Top Evo 55*
Heating power, control range / boost (kW) Heating power, control range / boost (BTU / h)
1.5 – 5.0 / 5.5* 5,100 – 17,000 / 18,800*
Fuel consumption (l / h) Fuel consumption (gal / h)
0.18 – 0.61/ 0.67* 0.04 – 0.15 / 0.17* Diesel DIN EN 590
Fuels**
Rated voltage (V)
12, 24
Rated power consumption (W)
15 – 95 / 130* 1.3 – 7.9 / 10.8* 0.6 – 4.0 / 5.4* 200 / 220* 117.7/ 129.5* 423 x 148 x 162 16.6 x 5.8 x 6.3
Rated current at 12 V (A) Rated current at 24 V (A)
Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)
Weight (kg) Weight (lbs)
5.9 13
Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)
90 3.54 24 0.94
* Boost power level for a maximum duration of 30 min. ** Information about further fuels on request.
22
1
Scopes of delivery
Part number 5013925
Air Top Evo 55 Kit, 12 V, Diesel, Marine Kit, SmarTemp Control 3.0 Bluetooth, w/ Ducting 5013926 Air Top Evo 55 Kit, 12 V, Diesel, Marine Kit, SmarTemp Control 3.0 Bluetooth, no Ducting *air ducting to be ordered separately 5013927 Air Top Evo 55 Kit, 24 V, Diesel, Marine Kit, SmarTemp Control 3.0 Bluetooth, w/ Ducting (Available by special order) 5013928 Air Top Evo 55 Kit, 24 V, Diesel, Marine Kit, SmarTemp Control 3.0 Bluetooth, no Ducting *air ducting to be ordered separately 9039732 Air Top Evo 55, 12 V, Diesel, Base Heater Only 9027986 Air Top Evo 55, 24 V, Diesel, Base Heater Only, For the distribution of the hot air in your boat you need ducting, hoses, distributors and outlets. Please compose your air distribution system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to ABYC Standards. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system (optional) Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section. Gasket & Fuel Pump Air distribution
3
6
SmarTemp
1
23 24
17
2
7
8
21
20
22
10
11
9
14
12
18
4
20
16
19
5
13
21
15
ItemQty
Description
1 1 2 1
Heater 12 or 24 V
Grille
3
1
SmarTemp Control 3.0 Bluetooth
4 1 5 1
Fuel pump DP42.4
Support for fuel pump EPDM Wiring harness (heater) Wiring harness (fuel pump)
6 7
1 1
2
8 1
Gasket
9
1
Exhaust silencer leakproof Hose clamp Ø 28 – 35
10 1 11 1 12 1 13 5 14 1 15 1 16 1 17 1 18 2
Exhaust through hull
Fuel hose 12 V: 5,000 lg; 24 V
3
Copper fuel line
Combustion air intake hose 300 lg
Tank extracting device
Fuel filter
Heater bracket stainless steel Vibration damper for fuel hose
1
Bag (with mech. mounting hardware) consisting of: Hose clamp (stainless steel) Ø 14 Hose clamp Ø 16 – 27 (combustion air)
19 10 20 1 21 2 22 1 23 17 24 2
4
Hose clamp Ø 26 – 28 (exhaust) Pipe clip (stainless steel) Ø 30
Cable tie
Angle bracket
5
23
Coolant heaters
Thermo Pro 90
Automatic overheat protection
Can be used to heat your hot sanitary water
Space-saving installation in the engine room
Even distribution of warmth by means of radiators or blowers
Heating comfort just like at home
Compact design
Meets current Marine requirements and standards
Excellent possibilities for combining with Webasto BlueCool air-conditioning systems
Low fuel consumption
24
Coolant heaters Product overview
See page 30
Thermo Pro 50 Eco
Thermo Pro 90 Thermo Pro 90 Chiller
See page 32
See page 34
Thermo Top Pro 120 Thermo Top Pro 120 Chiller Thermo Top Pro 150 Heat Only
25
Coolant heaters Product overview
Heat output
Fuel, Fuel consumption
Rated voltage
Rated power consumption
part load full load
part load
full load
Thermo Pro 50 Eco Marine Thermo Pro 90 Marine
2.5 kW 8,500 BTU / h
5.0 kW 17,100 BTU / h 9.1 kW 31,000 BTU / h
Diesel, 0.30 – 0.60 l / h Diesel, 0.08 – 0.16 gal / h Diesel 0.18 – 1.08 / 1.3 l / h Diesel 0.05 – 0.24 / 0.34 gal / h
24 V
28 W 1.2 amps
46 W 1.9 amps
1.8 – 7.6 kW 6,100 – 26,000 BTU / h
12 V, 24 V
20 – 83 W 3.0 – 6.9 amps at 12 V 1.5 – 3.5 amps at 24 V 20 – 83 W 3.0 – 6.9 amps at 12 V 1.5 – 3.5 amps at 24 V
90 W 7.5 amps at 12 V 3.8 amps at 24 V 90 W 7.5 amps at 12 V 3.8 amps at 24 V
Thermo Pro 90 Chiller
1.8 – 7.6 kW 6,100 – 26,000 BTU / h
9.1 kW 31,000 BTU / h
Diesel 0.18 – 1.08/1.3 l / h Diesel 0.05 – 0.24 / 0.34 gal / h
12 V, 24 V
Thermo Top Pro 120
12.0 kW 40,950 BTU / h
Diesel, 1.6 l / h Diesel, 0.42 gal / h
12 V, 24 V
80 W 6.7 amps at 12 V 3.3 amps at 24 V 80 W 3.3 amps at 24 V 100 W 8.3 amps at 12 V 4.2 amps at 24 V
Thermo Top Pro 120 Chiller
12.0 kW 40,950 BTU / h
Diesel, 1.6 l / h Diesel, 0.42 gal / h
24 V
Thermo Top Pro 150
15.0 kW 51,180 BTU / h
Diesel, 1.7 l / h Diesel, 0.45 gal / h
12 V, 24 V
Thermo Pro 50 Eco Marine
Thermo Pro 90 Marine
Thermo Top Pro 120 / 150
26
Flow rate of coolant pumps
Dimensions heater (L x W x H)
Dimensions control unit with mounting (L x W x H)
Weight heater incl. fuel pump
EC approval mark
500 l / h against 0.14 bar 2.2 gal / min. 700 l / h against 0.3 bar 3.1 gal / min.
218 x 91 x 144 mm 8.6 x 3.6 x 5.7 inch 352 x 131 x 232 mm 13.9 x 5.2 x 9.1 inch
–
2.5 kg 5.3 lbs 5.3 kg 11.7 lbs
E1 00 0471 (ECE R122) E1 06 7609 (ECE R10) E1 00 0320 (ECE R122) E1 04 6196 (ECE R10)
134 x 53 x 90 mm
700 l / h against 0.3 bar 3.1 gal / min.
352 x 131 x 188 mm 13.9 x 5.2 x 7.4 inch
134 x 53 x 90 mm
4.9 kg 10.8 lbs
E1 00 0320 (ECE R122) E1 04 6196 (ECE R10)
1,500 l / h against 0.56 bar 6.6 gal / min.
470 x 200 x 200 mm 18.5 x 7.9 x 7.9 inch
–
11.7 kg 25.7 lbs
E1 00 0480, E1 00 0481 (ECE R122) E1 05 7735 (ECE R10) E1 00 0480, E1 00 0481 (ECE R122) E1 05 7735 (ECE R10) E1 00 0480, E1 00 0481 (ECE R122) E1 05 7735 (ECE R10)
–
470 x 200 x 200 mm 18.5 x 7.9 x 7.9 inch
–
11.7 kg 25.7 lbs
1,500 l / h against 0.56 bar 6.6 gal / min.
470 x 200 x 200 mm 18.5 x 7.9 x 7.9 inch
–
11.7 kg 25.7 lbs
27
Coolant heaters Application concept
G
A
D
B
E
F
C
C
C
C
B A
Space-saving and inconspicuous installation in the engine room Boiler for heating hot water – for extra comfort One radiator for each cabin allows an individual temperature control Controls – simple and logical to use Coolant pump Fresh water tank
C
D
F E
Stainless steel exhaust G
28
Coolant heaters Selection tool
Thermo Pro 50 Eco
Thermo Pro 90
Thermo Top Pro 120
Thermo Top Pro 150
What’s the Best Water Heating System for My Boat? 1. Select the length corresponding to your boat. 2. From there, trace a line to the left until you come to the line corresponding to the waters in which you plan to operate. 3. From there, trace a line vertically downwards until you come to the line corresponding to the season in which you plan to operate. 4. From there, trace a line to the right: Select the line corresponding to your type of boat in the lower section and then trace a line vertically downwards – that’s the recommended system.
29
Coolant heaters Thermo Pro 50 Eco
Thermo Pro 50 Eco coolant heater This compact 5 kW unit is ideal for the majority of marine applications. Compact design, variable temperature control, service friendly technology and low noise levels.
What is the new generation about? Stepless heating power adjustment between 1.8 and 5 kW Less start-stops Mainswitch with blinking code (analog control) Excellent possibilities for combining with Webasto BlueCool air conditioning systems Separate temperature control in every cabin Low fuel consumption Preheating of the engine possible to avoid cold starts Robust aluminum casing, resistant to high temperature or salt The advantages of coolant heaters: Even distribution of warmth by means of radiators Hot water for the shower and galley Space-saving installation
The Thermo Pro 50 Eco is placed in the locker compartment of the boat. Radiators are used to heat up the boat, because electrical autonomy in this size of boat is often very important and radiators do not consume electricity of the battery.
The Thermo Pro 50 Eco in the engine compartment is able to heat the entire b oat. Each cabin has individually sized convectors to match the heating requirements.
Technical specifications
Thermo Pro 50 Eco
Heating power (kW) Heating power (BTU / h) Fuel consumption (l / h) Fuel consumption (gal / h)
5.0 17,100
0.3 – 0.6 0.08 – 0.16
Fuels*
Diesel DIN EN 590
Rated voltage (V)
24
Rated power consumption (W) Rated power consumption (amps)
28 – 46 1.2 – 1.9
Flow rate of coolant pump (against 0.14 bar) (l / h) Flow rate of coolant pump (against 0.14 bar) (gal / min.) Flow rate of coolant pump (against 0.10 bar) (l / h) Flow rate of coolant pump (against 0.10 bar) (gal / min.)
500 2.2 900 4
Dimensions L x W x H (mm) Dimensions L x W x H (inch)
218 x 91 x 144 8.6 x 3.6 x 5.7
Weight (kg) Weight (lbs)
2.5 5.3
* Information about further fuels on request.
30
1
Scopes of delivery
Part number 5011447 Thermo Pro 50 Eco, 24 V Diesel, Marine Kit
4
2
14
13
1
2
Air system For the distribution of heat in your boat you may need extra hoses, valves, expansion tank, convectors, air handlers etc. Please compose your water system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to ABYC Standards. Exhaust system Depending on the installation position coolant pump and length of the e xhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.
7
3
9
6
12
5
8
10
11
3
ItemSOD
Description
1 2 3 4 5 6 7 8 9
Heater
Coolant pump U4847 with fixation
Heater bracket Toggle Switch Wiring harness Exhaust reducer
4
Exhaust through hull Combustion air pipe Air intake silencer
10 11 12 13 14
Fuel pump DP42.4 with fixation
Fuel hose
Tank extracting device Coolant connection piece
5
Coolant hose Mounting parts
31
Coolant heaters Thermo Pro 90 / Thermo Pro 90 Chiller
Thermo Pro 90 Marine – State-of-the Art Controller andeasy service This device is ideal for daily use: infinitely variable power adjustment, high heat output, compact dimensions, service-friendly technology and an extremely low noise level. Thermo Pro 90 Chiller – the heater for integration into an A/C system If you want to build a BlueComfort system with a Thermo 90 heater, use the Thermo Pro 90 Chiller version. It comes with a special electronic control unit and without the water pump which is not needed.
The advantages of the Thermo Pro 90 Ideal for daily use Infinitely variable power adjustment High heat output Compact dimensions
Service friendly technology Extremely low noise level
This 44’ sailing yacht uses convectors for all cabins to heat the boat. Convectors are noiseless and do not consume any electrical power off the battery, therefore resulting in a very high electrical autonomy.
In this 40’ motor yacht electrical fan blowers are used to heat up the boat. T hey are very compact and may be easily installed in small spaces, blowing hot air through air ducts into each cabin. The windscreen has a separate b lower to demist and defrost.
Technical specifications
Thermo Pro 90
Thermo Pro 90 Chiller
Heating power, control range / boost (kW) Heating power, control range / boost (BTU / h) Fuel consumption, control range / boost (l / h) Fuel consumption, control range / boost (gal / h)
1.8 – 7.6 / 9.1 6,100 – 26,000 / 31,000
1.8 – 7.6 / 9.1 6,100 – 26,000 / 31,000
0.18 – 1.08 / 1.3 0.05 – 0.24 / 0.34 Diesel DIN EN 590
0.18 – 1.08 / 1.3 0.05 – 0.24 / 0.34 Diesel DIN EN 590
Fuels*
Rated voltage (V)
12, 24
12, 24
Rated power consumption, control range / boost (W) Rated power consumption, control range / boost (amps)
20 – 83 / 90 3.0 – 6.9 amps / 7.5 at 12 V, 1.5 – 3.5 / 3.8 at 24 V
20 – 83 / 90 3.0 – 6.9 amps / 7.5 at 12 V, 1.5 – 3.5 / 3.8 at 24 V
Flow rate of coolant pump (against 0.3 bar) (l / h) Flow rate of coolant pump (against 0.3 bar) (gal / min.)
700 3.1
700 3.1
Dimensions L x W x H (mm) Dimensions L x W x H (inch)
352 x 131 x 232 13.9 x 5.2 x 9.1
352 x 131 x 232 13.9 x 5.2 x 9.1
Weight (kg) Weight (lbs)
4.9 10.8
4.9 10.8
* Information about further fuels on request.
32
1
Scopes of delivery
Water system For the distribution of heat in your boat you may need extra hoses, valves, expansion tank, convectors, air handlers etc. Please compose your water system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to ABYC Standards. Exhaust system Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Control element Please order an adequate control element. For the Thermo Pro 90 Chiller no control element is needed. The heater is activated via the air- conditioning control. Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section. Part number 5011094 Thermo Pro 90 Kit, 12 V, Diesel, Standard Kit 5011095 Thermo Pro 90 Kit, 24 V, Diesel, Standard Kit 5013485 Thermo Pro 90 Chiller 12 V, Diesel 5013486 Thermo Pro 90 Chiller 24 V, Diesel 9041365 Thermo Pro 90 12 V, Diesel, Base Heater
5
6
19
18
7
23
14
1
4
22
21
17
3
16
20
24
2
15
11
2
13
9
10
8
12
ItemQty
Description 1 1 Heater 12 or 24 V including coolant pump U4840 and electronic control unit (no coolant pump with Thermo Pro 90 Chiller) 2 1 Fuel pump DP42.4 3 1 Wiring harness (heater, 570 lg) 4 1 Wiring harness (fuel pump, 5,000 lg) 5 1 Toggle switch (not with 9041365) 6 1 Fuse holder with wiring harness 7 1 Heater bracket 8 1 T-piece + fuel hoses & hose clamps (8 x 5 x 8) 9 1 Copper fuel line 10 4 Fuel hose Øi 4.5 / Øa 10.5; 50 lg 11 2 Fuel hose Øi 8 / Øa 12; 70 lg 12 8 Hose clamp (steel; Ø 10) 13 4 Hose clamp (steel; Ø 12) 14 1 Bent hose Øi 20 / Øa 29; 2,200 lg 15 1 Air intake silencer PAK Øi 30,5 / Øa 38; 1,160 lg 16 1 Exhaust silencer Øa 38 17 1 Flexible pipe (inoxyd.) Øi 38 / Øa 42; 1,600 lg (1 x 1,000 mm + 1 x 600 mm)
3
4
5
6
18 2 19 2 20 7 21 3
Connection pipe Ø 18 x 20 Connection pipe Ø 20 x 20 Hose clamp Ø 23 … 35 Hose clamp Ø 39 … 42
22 2 Pipe clip Ø 42 23 15 Cable tie 178 lg 24 1
Exhaust through hull
33
Coolant heaters Thermo Top Pro 120 / 120 Chiller / 150
Greater performance and innovation in terms of customer comfort & safety The Thermo Top Pro 120 and Thermo Top Pro 150 constitute a new generation of water heaters in the high-performance categories of 12 and 15 kW. The powerful heater is available in 12 and 24 V versions (heat only) and are also suited for use in marine environment.
The advantages of the Thermo Top Pro 120 / 150: Small, light and lean design Conventional diesel fuel and 100% paraffinic diesel fuel (including renewable fuels, such as HVO) ECU and all conncections on one side Easy to reach plugs for a fast installation Low noise emission More safety and diagnostic functions New, powerful coolant pump U4850
In this 64’ sailing yacht the heater is installed in the technical compartment. Mainly convectors are used as heat exchangers. Fan blowers are only used in cabins with space restrictions or where quick heating up or air circulation is required.
The heater in this 50’ motor yacht provides heating for both decks. A combination of convectors and fan blowers is used.
Technical specifications
Thermo Top Pro 120 Thermo Top Pro 120 Chiller Thermo Top Pro 150
Heating power (kW) Heating power (BTU / h) Fuel consumption (l / h) Fuel consumption (gal / h)
12.0 40,950
12.0 40,950
15.0 51,180
1.6 0.42
1.6 0.42
1.7 0.45
Fuels*
Diesel DIN EN 590
Diesel DIN EN 590
Diesel DIN EN 590
Rated voltage (V)
12, 24
24
12, 24
Rated power consumption (W)
80 6.7 amps at 12 V 3.3 amps at 24 V
100 8.3 amps at 12 V 4.2 amps at 24 V
80 3.3 amps at 24 V
Flow rate of coolant pump (against 0.56 bar) (l / h) Flow rate of coolant pump (against 0.56 bar) (gal / min.)
1,500 6.6
1,500 6.6
––
Dimensions L x W x H (mm) Dimensions L x W x H (inch)
470 x 200 x 200 18.5 x 7.9 x 7.9
470 x 200 x 200 18.5 x 7.9 x 7.9
470 x 200 x 200 18.5 x 7.9 x 7.9
Weight (kg) Weight (lbs)
11.7 25.7
11.7 25.7
11.7 25.7
* Information about further fuels on request.
34
1
Scopes of delivery
Part number 9035584 Thermo Top Pro 120 Basic 24 V Diesel Special order available for: Thermo Top Pro 120 Basic 12 V Diesel Thermo Top Pro 120 Chiller 24 V Diesel Thermo Top Pro 150 Basic 12 V Diesel Thermo Top Pro 150 Basic 24 V Diesel
14
13
1
11
10
4
3
15
2
6
5
12
7
16
8
9
2
Water system For the distribution of heat in your boat you may need extra hoses, valves, expansion tank, convectors, air handlers etc. Please compose your water system individually. Fuel supply Please compose the adequate system components for your boat individually. For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to ABYC Standards. Exhaust system Please order exhaust hose, the exhaust silencer and skin fitting additionally. Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.
Contents Scope of delivery/ Installation kit Part SOD Basic SOD Chiller IK*
Description
1 2 3 4 5 6
Heater
3
Coolant pump U4850
Splash guard
Bracket coolant pump Mounting material fuel Wiring harness coolant pump Wiring harness vehicle, vehicle fan, fuse holder Exhaust flex pipe** Mounting material ex- haust**
7
4
8 9
10 11 12 13 14 15 16
Coolant hose
Mounting material coolant
Fuel hose Fuel filter
Mounting material fuel filter Mounting material heater Mounting material electric Further mounting material Technical documentation
5
* Only for SOD Basic, not for SOD Chiller ** For marine application additional exhaust system components necessary
35
36
Accessories for heating products
Circulating pumps
38
Control elements
40
Combustion air line
42
Exhaust system
43
Fuel system
47
Hot air system
50
Air ducting combination possibilities
66
Blow heat exchangers
68
Water system
70
Valve
75
Mounting parts
76
Electrical accessories
80
Maintenance and diagnostics
81
37
Circulating pumps
Technical features
These circulating pumps are suitable for hot water circulation. They are not designed for sea water use.
U4847 Econ
U4850
U4840
2
0,44 0,40 0,36 0,32 0,28 0,24 0,20 0,16 0,12 0,08 0,04 0,00
0,20 0,18 0,16 0,14 0,12 0,10 0,08 0,06 0,04 0,02 0,00
2 2,2 1,8 1,6 1,4 1,2
1,8 1,6 1,4 1,2
12 V
12 V
9
,
¨S EDU
∆ p (bar)
I (A)
$
∆ p (bar)
1
I (A)
1
24 V
0,8 0,6 0,4 0,2
0,8 0,6 0,4 0,2
9
24 V
0
0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200
0 100 200 300 400 500 600 700 800 900 1000 1100
OK
l / h
l / h
Volume flow with water / glycol mixture (50:50) 20 °C
Flow resistance when the pump is stationary
Rated power consumption
38
Technical data
Model overview (Heater and Pumps)
Thermo Pro 50 Eco
Thermo Pro 90
Thermo Top Pro 120/150
U4847 Econ
U4840
U4850
Nominal voltage (V)
12 / 24
Nominal power consumption (W)
15
29
67
Volume flow (l / h )
500 (0.14 bar)
700 (0.34 bar)
1,500 (0.56 bar)
Dimensions L x W x H (in) Dimensions L x W x H (mm) Water connection, Ø (in) Water connection, Ø (mm)
4.3 x 1.9 x 3.1 109 x 49 x 79
5.2 x 2.0 x 3.5 134 x 53 x 90
4.6 x 3.1 x 4.0 118 x 80 x 104
.78 20
Weight (lbs) Weight (kg)
0.3
0.4
0.7
Part number 12 V
9002514 130° connection piece
1321930
Included SOD Thermo Top Pro 120 / 150 Included SOD Thermo Top Pro 120 / 150
Part number 24 V
98237
9038505
39
Control elements
Wireless
Part number
SmarTemp Control 3.0 Bluetooth – 12 / 24 V – Controls Webasto air heaters – 24 hour programmable heater start time – Large backlit LCD screen – Displays heater fault codes – Easy USB connection for PC diagnostics
5013874
– Displays set temperature and ambient bunk temperature – Password protected options for preventive maintenance reminders, low voltage disconnect threshold, adjustable run time, Farenheit & Celsius measurements – Menu language is available in English, French or Spanish – Diagnostic capabilities built into Webasto App* – Manage and control heater function via Webasto App* – Define settings and preferences within Webasto App* – Link to TechWebasto.com for support – Personalized heater naming or image upload – Program settings of multiple vessels within the Webasto App by export/import of user settings file* * When in range of Bluetooth device SmarTemp Control 3.0 Bluetooth Air Top 2000 STC 12V D Marine Kit SmarTemp Control 3.0 Bluetooth Air Top Evo 40 12V D Marine Kit 24V D Marine Kit SmarTemp Control 3.0 Bluetooth Air Top Evo 55 12V D Marine Kit 12V D Marine Kit no duct 24V D Marine Kit 24V D Marine Kit no duct
5013921
5013922 5013924
5013925 5013926 5013927 5013928
SmarTemp Control 2.0 Replacement Air Top 2000 STC Air Top Evo 40/55
5010624
SmarTemp Control 2.0 Retrofit Kits Air Top 2000 STC (Adapter Harness Included, 12V) SmarTemp Control 2.0 to 3.0 - Adapter Harness Air Top 2000 STC Air Top Evo 40/55
5010628
5013931
40
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