Board Converting News, June 16, 2025

BoardConverting Serving the North American Corrugated and Folding Carton Industries for 40 years June 16, 2025 VOL. 41, NO. 24

Key Lessons For A Postvention When Losing A Co-Worker BY FRANK KING Tom had always considered himself a good boss. He ran a mid-sized company that prided itself on a close-knit team and a culture of hard work. Birthdays were celebrated, milestones acknowledged, and Tom liked to think he knew his employees well. But one Monday morning, Tom received news that would shatter his world and change his under- standing of leadership forever: Dave, a longtime employee, had died by suicide over the weekend.

GBP To Invest $1 Billion In Arkansas Kraft Mill

Green Bay, Wisconsin based Green Bay Pack- aging (GBP) has committed to investing more than $1 billion to expand its existing kraft li- nerboard mill in Morrilton, Arkansas. As part of the project, dubbed Project PowerPack, Green Bay also will purchase roughly 300 acres of land for future investments and ex- pansion. The project involves replacing key com- ponents, such as the recovery boiler and biomass boiler infrastructure, in addition to installing an electric turbine generator to re- duce scope 1 and 2 greenhouse gas emis- sions. The company plans to add 35 new jobs at the site as part of the multiyear expansion effort, including operators, mechanics, elec- tricians and engineers. This increases the 620-person headcount at the company’s five facilities in that area. The Morrilton mill produces kraft liner- board from virgin fiber sourced from Green Bay Packaging’s lumber mill, and the board supplies more than a dozen of the company’s corrugated converting plants in addition to external customers. The $1 billion investment CONTINUED ON PAGE 3

The shock rippled through the company like a silent earthquake. Some employees wept openly; others grew quiet and withdrawn. Ru- mors and questions swirled — “Did anyone know he was struggling?” “Could we have done something?” Tom himself felt lost, unsure how to lead his team through such a tragedy. His first instinct was to keep things quiet, hoping to avoid discomfort or gossip. But as he watched his staff struggle with shock, guilt, and grief, Tom realized that silence only deepened the pain and stigma. He knew he had to do something different. He reached out to a trusted HR professional and learned about the concept of “postvention”— the actions taken after a suicide to support those affected and prevent fur- ther harm. Tom quickly gathered his leadership team, and together, they made a plan that would become a turning point for the entire company. Acknowledge The Loss Openly And Compassionately The first step was to address the loss head-on. Tom called a com- CONTINUED ON PAGE 24

WHAT’S INSIDE

6 x x 8 x x 12 x x 26 x x 4 AICC/BCN Innovator Of Year Competition Open For Entries 6 G-P Monticello (MS) Continues To Innovate, Set Records 10 25,000 AICC Courses Completed Via Packaging U. 12 Chief Digital Elevates Packaging And Display Printing Production

CELEBRATING CORRUGATED INNOVATION SINCE 1985

V E

Celebrating 40 Years of Corrugated Excellence Four decades of innovation, reliability, and partnership in corrugated solutions SUN Automation Group proudly marks 40 years of serving the corrugated industry with a relentless commitment to innovation, service, and customer success. We extend our sincere thanks to our customers, partners, and employees around the world. Your trust, collaboration, and shared expertise have made this milestone possible.

Here’s to the next 40 years of progress.

EVERYTHING CORRUGATED UNDER

Machinery and Handling for the Corrugated Board Industry

SUN IS THE OFFICIAL REPRESENTATIVE FOR TAIWAN-BASED LATITUDE MACHINERY CORPORATION, ITALY-BASED PARA, POLAND-BASED VERSOR, AND GERMANY-BASED KOLBUS.

sunautomation.com

1-410-472-2900

600k tons per year,” said Michael Roxland, senior paper and packaging analyst at Truist Securities, in the note. The industry also is going through a “significant capacity reset” with approximately 2.3 million tons of capacity closures, about 5.5 percent of industry supply, already announced or completed in 2025, he said. Truist and other analysts anticipate more closures in the short to medium term. Given the closures and Green Bay’s multiyear timeline for its expansion to be complete, “we believe the industry is better positioned today to deal with potential new ca- pacity” than in previous quarters, Roxland said. Green Bay Packaging held a groundbreaking ceremony at the Morrilton site last week to mark the start of construc- tion on the expansion. Company executives joined Arkan- sas Gov. Sarah Huckabee Sanders and other community leaders for the event. Leaders said that this is the largest capital investment project in central Arkansas’ history. Green Bay Packaging has made other expansion-relat- ed announcements in the last year, including a land acqui- sition in Arizona, a warehouse lease contract in Illinois and a packaging facility expansion in Germantown, Wisconsin. It also acquired Springfield, Missouri-based SMC Packag- ing Group in June 2024. Most of the privately owned, Wisconsin-based compa- ny’s footprint — which consists of mills, corrugated con- verting and production for folding cartons and coated la- bels — is concentrated in the Midwest and central part of the country.

AVERAGE CONTAINERBOARD PRICES The average prices reported are tabulated from prices PAID by various sources throughout the United States the week previous to issue. Prices in some areas of the country may be higher or lower than the tabulated average. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. REGION 42# Kraft liner 26# Semi-Chem. Medium $ 900.00-925. 00 $ 825. 00 -$850.00 U.S. Average CANADIAN LINERBOARD & MEDIUM The average prices reported are tabulated from prices PAID by various sources throughout Canada. Prices may be higher or lower in various areas of the country. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. Prices are Canadian $ and per metric ton. 42# Kraft Liner 26# Semi-Chem Medium East $970.00 $960.00 West $1,015.00 $995.00 REGION

GBP To Invest (CONT’D FROM PAGE 1)

has the potential to double the Morrilton mill’s capacity, the company said. That would put the enhanced capacity at more than 1.03 million tons, according to a June 4 note to investors from Truist Securities. The move is prompting discussions among observers about the company’s timing strategy, considering the cur- rent supply and demand environment and the spate of clo- sures already in 2025. “While additional capacity is negative for container- board supply/demand dynamics and pricing, normalized industry demand growth of 1.0-1.5 percent annually implies that the industry needs capacity growth of about 400-

www.boardconvertingnews.com

June 16, 2025

AICC/BCN Innovator Of The Year Competition Is Open For Entries The 2025 AICC/Board Converting News Innovator of the Year Competition is now open for entries. This competition is being held at the 2025 Annual Meeting in Chicago, IL and the winners will be announced and awarded at the meeting. This year’s focus is on box makers and highlights new ideas or innovations in the areas of production, adminis- tration, in-house training, management, marketing and/or customer service operations that have improved the busi- ness operations, increased productivity, or provided the solution to a specific problem for AICC member plants. Previous winning entries have included: • Employee wellness programs • Production tracking, and efficiency and safety enhanc- ing programs and devices • Tools that help plant, office and sales personnel • Employee recognition\In-House Training programs It’s not just a competition of peers. It’s an opportunity to recognize and promote the ingenuity and innovation of your company. Innovator of the Year achievements are often acknowledged by local business and community groups are featured in domestic and international publi- cations. The deadline for entry is Friday, August 22, 2025. Ask Chelsea May, Meeting Manager, cmay@aiccbox.org.

▲ Shredders to keep your facility clear of sheet waste, peel wrap and cores ▲ Core shredders for heavy cores ▲ Trim cutters to remove edge-trim from production lines ▲ Material handling fans for fully integrated scrap removal Scrap and Waste Handling Systems

www.bloapco.com 800.959.0880

SnW_BCN 091124r01.indd 1

9/11/24 5:02 PM

SIMPLE DESIGN, SOPHISTICATED TECHNOLOGY & EASE OF MAINTENANCE Engineered Recycling Systems takes decades of engineering experience and integration expertise to provide turnkey solutions. We design, service and install world-class recycling trim removal and dust control systems. By providing our customers with equipment and system designs that deliver unprecedented levels of quality and craftsmanship, our solutions increase efficiency and cut labor costs.

STATE-OF-THE-ART, HIGHLY-ADVANCED DUST COLLECTION SYSTEM Safety-Driven Design

www.engineeredrecycling.com

info@engineeredrecycling.com

www.boardconvertingnews.com

June 16, 2025

FLEXO FOLDER GLUERS

SATURDAY SHIFT ELIMINATOR

ACME Team Above: Edgardo Ortiz,Samir Kurtovic, Ferney Munoz Cano, Emmanuel Rojas Santiago

Operator excellence drives the success of ACME Corrugated Box Company’s  rst Falcon . An e ffi cient crew and a great machine together helped eliminate a weekend shift while maintaining volume.

Low cost of ownership isn’t just words. It’s Isowa.

sales@isowa.com Isowa America Capital Solutions 64 N 48th Avenue Phoenix, Arizona 85043 (602) 639-9060

G-P Monticello (MS) Continues To Innovate, Set Records

In 2024, Georgia-Pacific’s linerboard mill Monticello, Mis- sissippi reported that it became one of the few facilities in North America to produce more than 1 million tons of product. The mill also set a new daily production record in November 2024 and recorded three of its top 10 all-time monthly production rates that same year.Last year, Monti- cello produced more than a million tons of linerboard, set- ting production records four times. Today, Monticello epitomizes success. But it wasn’t very long ago that Monticello struggled with operations, production and employee morale and retention. Employ- ees decided to explore and address the problems using tools they were familiar with – Principle Based Manage-

ment™. Principle Based Management, used throughout Georgia-Pacific to accomplish the company’s goals and objectives, is a framework that enables individuals and organizations to succeed long-term. It helps employees

create value for the company through their contributions and fulfill their own person- al goals. By applying the principle of bot- tom-up versus top down, leaders sought solutions from Monticello employees at all levels and ideas poured in. This is the rea- son for its success today. “The employees felt tired and defeat- ed. They complained about inadequate procedures and equipment that hindered productivity. Communication was lacking,” said Gerry Swain, currently vice president at Georgia-Pacific’s Brunswick Cellulose facility in Georgia, and a former Monticello employee. “There wasn’t a clear focus on short- or long-term planning. Employees didn’t feel they were aligned on goals for the facilities, and silos were common, with little collaboration. Lots of work was done with little progress because we weren’t achieving production goals.” Monticello developed a shared vision, one where everyone contributed the best of their skills, knowledge and ideas. Build- ing communication among teams helped identify and close gaps that helped with performance and built capabilities to main- tain the momentum. Mill employees creat- ed a group chat where people could freely discuss ideas and what could work to im- prove work and morale. The information taken from the chat helped craft a plan for success. “The employees had the recipe for suc- cess, so to speak,” said Tony Brown, vice president, Monticello. “They knew the ma- chines, the procedures to improve produc- tivity, years of experience and their own specific skill sets. We just needed to allow CONTINUED ON PAGE 8

www.boardconvertingnews.com

June 16, 2025

Turn Trim Waste into Revenue Puhl custom designs systems to meet your needs.

• Moving to a new facility? Puhl has experience moving entire plant systems all while minimizing down time in BOTH plants during the transition. • Below roof AND above roof systems custom designed to meet your needs. • New and Remanufactured Equipment (balers, blowers, separators, filters and more). Our Remanufactured equipment includes a warranty and offers significant savings. • NFPA and OSHA compliant systems designed by our NFPA trained engineering team. • Dust Briquetters, Certified Explosion Isolation Valves, Flame Front Diverters and more to control dust. • PLC Touch Screen Controls with Real Time Pressure Balancing and Real Time Remote Monitoring available on your smart phone or computer.

Balers • Shredders • Trim Collection Systems • Dust Collection Systems • Cyclones • Trim Separators Spiral Duct • Used Equipment • Filters • Briquetters

G-P Monticello (CONT’D FROM PAGE 6)

Share the story of your company’s success with an ARTICLE in Board Converting News. The corrugated and folding carton industries are waiting! Brand Owners, Converters & Decision-makers Read BCN wanted Great Stories Don’t keep it a secret! Articles generate leads for converters and suppliers!

them to do what they already knew how to do. They also needed the right leadership. Jeff Joyce, the former vice president at Monticello, came in with great ideas and a willingness to listen, which made all the difference.” In 2023, Georgia-Pacific made a $110 million invest- ment in Monticello, proving to employees that the com- pany believed Monticello could be successful. Employ- ees continued to work on operations and saw improved productivity. New and improved asset maintenance work processes were introduced and embraced, and the teams took a proactive approach to environmental health and safety (EH&S) initiatives. The work continues. The years' long improvement plan at Monticello helped the facility move past a planned outage to achieve the mil- lion tons milestone with only 10 days left in the year. “Monticello has a long history of excellence. There’s a lot of knowledge and skill in this facility, and we had the tools to use them to reach our potential,” said Tom Weid- man, operations manager, Monticello. Georgia-Pacific believed in the employees at Monticel- lo and knew they were capable of exceeding production expectations and doing work that fulfilled them while con- tributing to the facility’s success. The facility serves as an example for other facilities of how to tap into the knowl- edge and commitment of their employees to make a differ- ence in production and workplace performance.

Len Prazych at 518-366-9017 lprazych@nvpublications.com

Zero Defects. More Sales.

ClearVision’s camera inspection is a safeguard against downtime, waste, and is proven to eliminate customer complaints.

scan to learn more.

Valco Melton HQ: +1 513 874 6550 - info @ valcomelton.com

www.boardconvertingnews.com

June 16, 2025

MACHINERY SHOWROOM TRAINING CENTER AND

AICC Celebrates 25,000 Courses Completed Via Packaging University AICC, The Independent Packaging Association, proudly announces a monumental milestone in its commitment to member education: more than 25,000 courses have been completed by employees of member companies through Packaging University, the Association's robust online learning platform. “We celebrate this number because it shows how In- dependents are getting maximum return on their mem- bership,” said AICC President Mike D’Angelo. “With AICC’s Packaging University, you are investing in your team and your company’s future success.” Since 2017, AICC has empowered members with un- limited access to self-paced online courses at no addi- tional cost. With more than 150 courses organized into "Colleges" tailored to key roles in a box plant, Packaging University has become a vital training tool for companies looking to rapidly and effectively upskill their teams. It's a one-of-a-kind benefit designed for the independent pack- aging industry. This milestone is more than a number—it's a reflection of our members' dedication to excellence, said Gary Brew- er, President of Package Crafters & Creative Packaging and AICC Board Chair. Packaging University serves as an educational bedrock for the success of our membership.

Surpassing 25,000 completed courses is a testament to our members' commitment to learning and their desire to help shape the future of our industry. ' The flexible and accessible structure of Packaging Uni- versity has proven invaluable to companies looking to en- hance training across all experience levels. Being able to train both new and existing employees efficiently and effectively is a crucial aspect for keeping your business thriving, said Josh Sobel, Account Manager at Jamestown Container Companies and AICC’s Education Committee Chair. Jamestown Container utilizes Packaging University across multiple business segments to ensure our employees are trained with the most up-to-date and useful information. The presentation makes it quick and easy to put together a beneficial training program for your employees, regardless of their experience level, so that they can succeed in our industry. With the continued evolution of the packaging industry, AICC remains committed to providing best-in-class educa- tion. Packaging University stands as an unmatched pillar of that commitment—empowering the independent pack- aging workforce with the knowledge and tools to thrive. AICC provides the education, tools, and information your company and employees need to thrive in the paper packaging industry. When you invest and engage, AICC delivers success. To explore the full catalog of courses or begin training today, visit learning.AICCbox.org .

THE NEW 5042WN-10T50 TRIM BALER, from American Baler

• INCREASED CAPACITY 40% (7.8TPH-10.9TPH) • INCREASED BALE WEIGHT BY 50% (1400-2200), REDUCING WIRE COST, ELECTRICAL COST & MATERIAL HANDLING • NINE TRIPS TO LOAD & UNLOAD A TRUCK vs 14 TRIPS WITH STANDARD BALES-36% REDUCTION IN MATERIAL HANDLING • SURGE CAPACITY WITH A 50X42 vs A 40X30 FEED OPENING INCREASED BY 75% • OPTIONAL SCAVENGER SYSTEM TO REMOVE MATERIAL FROM THE TIER AND REAR OF THE BALER I NTEGRI T Y I QUAL IT Y I REL I AB IL I T Y I VALUE

800.843.7512 AmericanBaler.com

www.boardconvertingnews.com

June 16, 2025

Chief Digital Elevates Packaging And Display Printing Production With Digital Technology BY DAN BRUNTON Founded in 1994 by military veteran Lamar Guthrie, Chief Digital has carved out a reputation for packaging, displays, printing, and fulfillment solutions. Guthrie, known as ‘Chief’ for his composed decision-making and adaptability, laid a foundation built on innovation, precise execution, and the unwavering pursuit of excellence. Today, the Acworth, Georgia based company continues to honor this legacy throughconsistent inno- vation and industry-leading production standards.

• Only standard hand tools are required for all maintenance • Direct drive with no chains or sprockets • No tools for media change required » just zip it up » media change out in minutes • Filter is accessible for visual inspection during operation, Significant Advantages Over Conventional Dust Filtration Technology

Chief Digital initially pioneered flexographic printing, setting new stan- dards with high-resolution 120+dpi printing and in-line UV and die-cut- ting. However, the company’s true digital transformation began around 2008 with its first HP Scitex FB950 press, accelerating quickly with the addition of the HP 700 in 2010. The rapid integration of these presses established Chief Digital as a digital print leader, setting the stage for a significant leap in capability and quality. By 2012, Chief Digital installed the first of two HP 7600 presses, mark- ing a pivotal transition toward a fully digital workflow capable of support- ing both short and medium-run jobs. The installation of an HP15500 press in 2015 further bolstered Chief Digital’s capabilities, delivering superior quality and enabling entry into highly demanding market segments, in- cluding electronics and cosmetics. The most transformative step occurred in 2018 when Chief Digital be- came the first US adopter of the HP PageWide C550 press. This installa- tion revolutionized their production capacity, scaling from thousands to tens of thousands of high-quality digital prints daily, drastically enhancing efficiencyand productivity. The C550 was the missing piece we needed to convert even the most demanding customers to digitalprint, stated Aaron Hayes, VP of Digital Operations, Chief Digital. “It provided the quality, flexibility, and scale re- quired to meet increasingly complex client demands.” Digital printing technology has delivered substantial operational ben- efits to Chief Digital, including significant reductions in setup times, waste minimization, and the agility to produce exact quantities on demand. The shift from traditional flexo methods, with their lengthy setup and frequent adjustments, to digital printing has dramatically streamlined operations. For Chief Digital’s customers, adopting digital printing means flexibil- CONTINUED ON PAGE 14

» no shutdown required • Filter media advantages - high dust collection efficiency

- low pressure loss due to constant deep cleaning of the filter media in minutes - long service life

• No pressure fluctuations within the system • No compressed air required to clean the filter media

www.engineeredrecycling.com

info@engineeredrecycling.com

www.boardconvertingnews.com

June 16, 2025

CCM ® OCT Filter STATE-OF-THE-ART, HIGHLY ADVANCED DUST COLLECTION SYSTEM

Safety-Driven Design

Exceptional Parts and Service Reduce downtime and boost equipment efficiency with our extensive spare parts inventory and expert service. Located in our 55,000-square-foot Atlanta hub, we ensure quick access to essential components, and our on-site repair services guarantee unmatched precision and reliability for seamless operations.

Chief Digital Elevates (CONT’D FROM PAGE 12)

The Perfect Combo Get Peak Performance From Your Equipment with Matched Component Sets

ity; brands can now economically order smaller, targeted runs rather than relying on broad, generic messaging. This targeted approach not only enhances marketing effective- ness but also drives sales, allowing customers to swiftly adapt campaigns and capitalize on market opportunities. "Digital printing technology, particularly with HP, has given our customers a competitive edge," explains Hayes.

Nothing’s more rewarding than a couple made for each other.

“We offer the speed, quality, and personalization brands need to stay relevant and responsive in today’s fast-paced retail environment.” Looking ahead, digital printing is set to play an increas- ingly critical role at Chief Digital and across the packag- ing industry. As the technology evolves, delivering even greater speed, quality, and cost-effectiveness, it is clear that digital printing will dominate their market. Chief Digital remains at the forefront, guiding its customers confidently into the future of packaging and display solutions MHIA EMEA Confirms Sale Of 700th EVOL In World Giovanni Bettini, Head of Sales, MHI EMEA, has confirmed the sale of the 700th EVOL in the world, which has been sold to a European customer, who said, “We have pre- pared this project carefully with MHI’s professional sales team. It was clear from the beginning that we wanted to find a solution which would take us to the next level when it’s a question of top quality together with high efficiency.” The first ever EVOL was launched to the market and delivered in 2003 to a customer in Japan. In 2005, the first EVOL was delivered to the US market, then in 2008, the first in Europe. After the introduction, MHI continued- sharpening its runnability, productivity, and quality based on the feedback from the market and enhancing its overall performance with newly developed valuable features. “The EVOL has been popular in the market for over 20 years now,” said Bettini. “Interestingly, those first three machines in each territory are still running in the original customer plants, proving the high quality and reliability of the machines, of course, with regular maintenance under- taken by the customers.”

That’s why the engineers at ARC International have focused their skills and talents on crafting perfect matches between the components that must work in tandem on your flexo folder gluers and die-cutters: • Anilox Rollers and Ink Chambers • Anilox and Wiper Rollers • Feed and Pull Rollers • Glue and Meter Rollers You can achieve the press speeds and print quality you need to fill your most demanding orders by pairing your team with The ARChitects of Flexo . Contact ARC today to learn how these engineered matches of flexo folder gluer and die-cutter components (new or reconditioned) can help you achieve a more perfect union of production and profits.

The ARChitects of Flexo

SINCE 1984

ARCInternational.com 800-526-4569

www.boardconvertingnews.com

June 16, 2025

Your source for complete corrugators

Customized corrugators to meet your plant’s production goal

BW Papersystems Marquip Ward United

contact@bwpapersystems.com • bwpapersystems.com

Report: Virgina Paper Mill Is Nation's Top Climate Polluter

year but in reality, it released more than 2.5 million tons. The discrepancy stems from an Environmental Protection Agency policy that allows facilities to omit emissions from the burning of wood and wood byproducts, known as “bio- genic” fuels. “This plant is burning dirty fuels using a boiler built in 1940, and the pollution is hitting communities and the cli- mate alike,” said Jen Duggan, executive director of the En- vironmental Integrity Project. “Even in the digital age, we need paper products. But there is no reason a clean sheet of paper needs to be made with dirty fuels and antiquated methods.” The Smurfit Westrock press office did not to respond to an email seeking comment. The report, titled “A Paper Trail of Pollution,” paints a dire portrait of the U.S. pulp and paper industry. Over a six- month period, researchers reviewed thousands of public

A World War II-era boiler in Virginia is at the center of a growing debate over the paper industry’s role in climate change and how much pollution goes uncounted due to loopholes in federal reporting rules. According to an article on VirginiaMercury.com , the Smurfit Westrock paper mill in Covington, Virginia, a 126-year-old facility located north of Roanoke, released more climate-warming pollution in 2023 than any other paper mill in the country, according to a sweeping new report by the Environmental Integrity Project on environ- mentalintegrity.org . The watchdog group found that the facility reported emitting 970,084 metric tons of greenhouse gases last

records and visited mills across the coun- try, ultimately studying the 185 largest pa- per and pulp facilities in the United States. Their findings suggest that many of these plants are operating with outdated infra- structure, lax oversight and little account- ability for their true environmental impact. Among the most striking revelations is that nearly three-quarters of the mills rely on outdated boilers, with an average age of 41 years. One of the oldest, built in 1928, remains in use at a mill in Longview, Wash- ington. In contrast, experts recommend replacing industrial boilers after about 15 years. At more than 40 percent of the fa- cilities studied, at least one boiler was a half-century old or older. The Covington mill, which employs sev- eral hundred people and is a fixture of the local economy, has long drawn criticism from nearby residents for the foul odors, soot and water pollution it produces. In 2023, it was the nation’s top emit- ter of methane — a greenhouse gas more than 80 times as potent as carbon dioxide over a 20-year period — releasing more than 214,000 metric tons. The mill also ranked third among U.S. paper facilities for hydrochloric acid emissions, releasing an estimated 170,000 pounds. The plant’s impact extends beyond the air. State records document at least a dozen incidents over the past five years in which locals reported dark, cloudy, or con- taminated discharges — including black liquor, a toxic wood-processing byproduct — flowing into the nearby Jackson River, a tributary of the James River, and ultimately the Chesapeake Bay.

DESIGNS THAT INCREASE PRODUCTION

ASDI offers: • 40 years of experience with separators, cyclones, conveyors and more • Sequential, Zero-Defect and various types of Scrap Systems • Each system is guaranteed to meet customer specifications • T urnkey Systems-handling all grades of paper and paperboard • In ground and overhead return conveyor systems direct to balers • Replace your undersized or aging cyclone over a two or three-day weekend • Representing a complete line of shredders, wet scrubbers and filters • NF PA compliant systems, ISN Network

Air Systems Design Inc .

50 East Court Mandeville, La 70471

Ph: 985-875-7777 Fx: 985-875-7778

email: sales@airsystemsdesign.com • www.airsystemsdesign.com

CONTINUED ON PAGE 18

www.boardconvertingnews.com

June 16, 2025

Report: Top Polluter (CONT’D FROM PAGE 16)

Groups including Ameripen, the Can Manufacturers Institute, the Flexible Packaging Association, the Biode- gradable Products Institute, the Plastics Industry Associa- tion, the Carton Council and more have previously voiced support for an alternate EPR bill, known as the Affordable Waste Reduction Act and sponsored by Democratic state Sen. Monica Martinez, which has not moved. The Packaging Reduction and Recycling Infrastructure Act also passed the Senate last year, but ran out of time for consideration in the Assembly. This came as a relief to packaging and brand groups, which dislike what they see as a bill trying to do a lot more than set up an EPR program. Ameripen, for example, has called it “overly prescriptive and unfeasible.” Certain waste and recycling companies have also opposed the bill. The bill would also restrict the state from counting chemical recycling technologies as recycling and calls for phasing out PFAS and certain other chemicals from pack- aging. This year, the session’s end date in the Assembly has been extended from June 12 to June 17. In a letter promulgated by the Business Council of New York State and signed by packaging groups this year, the organization said the Martinez bill was modeled on “re- cently adopted Minnesota legislation, and informed by programs adopted in other states” to create “a more work- able approach to increasing the recovery and reuse of post-consumer packaging and paper products.”

One complaint, filed in November 2022, warned of “polluted water destroying the Upper James River fishery.” The Virginia Department of Environmental Quality dis- missed the complaint. Victoria Higgins, Virginia director of the Chesapeake Climate Action Network, said the Covington facility is a clear example of how outdated equipment and regulatory gaps are allowing the paper industry to skirt accountability. “Pollution from industrial factories burning trees is an un- der-counted source of climate-warming pollution,” she said. “In order to deliver on the promise of clean air and a stable climate in Virginia, we need to ensure facilities like the more than century-old Smurfit Westrock mill are mov- ing to cleaner energy sources.” New York EPR Bill Unpopular With Packaging Groups Awaits Fate With days remaining in New York’s legislative session, an extended producer responsibility bill that is unpopular with packaging-related trade groups has again moved forward. The Packaging Reduction and Recycling Infrastructure Act, a bill sponsored by Democratic state Sen. Pete Harck- ham, passed the Senate. It was delivered to the Assembly and referred to the Ways and Means Committee.

Dualkote No board crush. Longer roll life.

National

NRK

Roll Kote

Joe Dervin: 508-380-1033 Cameron Wright: 704-904-1667 David Wommack: 214-608-6663 www.nrkrolls.com North Carolina • Arkansas • Delaware

www.boardconvertingnews.com

June 16, 2025

Gluing on Specialty Folder Gluers is Our Specialty

Sustainability initiatives are changing the packaging landscape and Baumer hhs is ready to help you meet those challenges. Our PX1000 cold glue applicator coupled with the new ULT 400 XL are the pair to get it done. The PX1000 runs the widest ranges of non-contact cold glues and the ULT 400 XL verifies the glue dot or bead is in the right place without the aid of UV tracers, no matter the variety of board or thicknesses. Get your corrugated board onboard with Baumer hhs and let us show you how special you are to us.

10570 Success Lane, Dayton, Ohio 45458

A.G. Stacker, Yaskawa Motoman Partner On New Load Former Weyers Cave, Virginia based A.G. Stacker has officially announced its partnership with Yaskawa Motoman in the development of their eZFa Automatic Load Former, a cut- ting-edge solution engineered to fully automate the unit load forming process. This partnership marks a significant milestone in A.G.’s mission to revolutionize automation in the corrugated converting industry. After several months of collabora- tive engineering and integration, the Motoman team has demonstrated exceptional dedication and support, ensur- ing the A.G. team had every resource necessary to bring this next-generation solution to life. At the heart of the eZFa is a robust, six-axis collaborative robot specifically designed for palletizing and well-suited for heavy-duty packaging environments. This collabora- tive robot, or cobot, is engineered for safety and built to work directly alongside humans in a shared workspace, enabling efficient, fenceless production while keeping worker safety and operational flexibility at the forefront. “The cobot acts as the ‘operator’ of the eZFa system, eliminating the need for manual lifting and repetitive phys- ical tasks,” said Jerry Blosser, Electrical Design Engineer at A.G. Stacker. “Our goal was to automate the load forming process without compromising safety and did not require robot programming knowledge to operate, and Motoman delivered.” With the Motoman cobot integrated into the new eZFa, A.G. Stacker customers can expect a fully automated, op- erator-free solution for unit load forming — setting a new standard for efficiency and ergonomics in the corrugated industry. The eZFa is currently in the advanced stages of testing, with plans for commercial launch later this year. For more information about A.G. Stacker visit www.agstacker.com or call (540) 234-6012. Ultimate Paper Box Invests In Fourth Koenig & Bauer Press With a growing trend towards both high-end, sustainable packaging and shorter-run custom projects, Ultimate Pa- per Box (UPBX) took the initiative to add a new mid-size Rapida 106 41-inch eight-color LED sheetfed press to its City of Industry, California pressroom from long-time press manufacturing partner Koenig & Bauer. “As our elite brands seek more eco-conscious solutions and faster turnaround times, we want to continue to be well-positioned to meet those demands with our new technology and dedicated team,” says Janak Patel, UPBX’s president. Ever since Patel established his southern California printing business, major brands have been attracted to CONTINUED ON PAGE 22

www.boardconvertingnews.com

June 16, 2025

A.G. IS MORE THAN STACKERS we provide a full line of converting solutions and technology designed to maximize uptime , speed , and precision . With our innovative systems, you can meet growing customer needs without compromise. Stay ahead of demand with technology that works as hard as you do.

BUNDLE BREAKERS. LOAD FORMERS. DIGITAL TECHNOLOGIES.

UPGRADE YOUR PRODUCTION. VISIT WWW.AGSTACKER.COM .

30 Packaging Dr. #104 Weyers Cave, VA 24486 www.agstacker.com | 540-234-6012 | email@agstacker.com

Ultimate Paper Box (CONT’D FROM PAGE 20)

his emphasis and commitment to innovation, quality, and sustainability. The new Koenig & Bauer press investment underscores Patel’s dedication to provide his customers with the best possible packaging solutions while adopting environmentally responsible practices. “Our philosophy has always been to invest in cut- ting-edge technology to stay ahead of the curve and de- liver eye-catching packaging solutions,” says Patel. “This new Koenig & Bauer press enhances our production speed, precision, and color consistency, giving us the abil- ity to take on more complex and high-end packaging proj- ects while improving overall efficiency.” Patel specified that the new Rapida press be equipped with a variety of standout features such as advanced color control, fast makeready times, and LED drying technology. The ability to print with greater accuracy, reduce waste, and streamline workflow were major factors in his deci- sion. These features allow UPBX to deliver consistent, high-quality results with increased efficiency to a diverse range of industries, including food and beverage, cosmet- ics, pharmaceuticals, and consumer goods.

COMMUNITY DATA CONNECTION DESIGN INNOVATION

As market demands evolve, UPBX continues to expand its reach, particularly in premium packaging solutions and sustainable materials. Color accuracy and consistency are critical for brand integrity, especially in luxury and consum- er packaging. With Koenig & Bauer’s state-of-the-art color management system, says Patel, UPBX can ensure that every run maintains the highest level of production, reduc- ing color variation and eliminating costly reprints. Operating in California requires UPBX to be excep- tionally aware of the state’s stringent environmental reg- ulations. The Rapida’s LED curing technology allows the firm to reduce emissions, lower energy consumption, and eliminate harmful solvents. “This investment reflects our ongoing commitment to sustainability and regulatory com- pliance,” says Patel. Equally impressive is the significant energy savings and improved drying speed and efficiency derived from the Rapida’s LED curing technology. Janak Patel, president of Ultimate Paper Box, has invested in a new mid-size Rapida 106 41-inch eight-color LED sheetfed press to its City of Industry, California pressroom from its long- time partner Koenig & Bauer.

ALL IN ONE BOX

PAPERBOX.ORG

www.boardconvertingnews.com

June 16, 2025

MORE BOXES

Open & Close Flexo Folder Gluer SHINKO Super Alpha OC

EVERY MINUTE

... PERIOD! SHINKO Super Alpha Flexo Folder Gluer

SHINKO Super Alpha RDC Flexo Rotary Die Cutter

1486 St. Paul Avenue Gurnee, Illinois 60031 USA 847-949-5900 800-621-4343 www.boxmachine.com

Postvention Key Lessons (CONT’D FROM PAGE 1)

was not only acceptable, but encouraged. Restore Balance And Honor The Person Who Died To help the team process their loss, Tom organized a memorial service at the company. Employees shared sto- ries about Dave—his infectious laugh, his dedication to his work, the time he stayed late to help a new hire. They created a memory wall, where people could post notes, photos, and drawings. This act of remembrance allowed employees to honor their colleague, find meaning in their grief, and begin to restore a sense of balance in the work- place. Train The Team On Postvention and Prevention Tom realized that addressing the aftermath was only part of the solution. He wanted to ensure that his com- pany would be better prepared in the future—not just to respond to tragedy, but to prevent it. He arranged for sui- cide prevention and postvention training for all staff. Em- ployees learned how to spot warning signs of depression and suicide, how to start difficult conversations, and what resources were available for those in need. They also dis- cussed how to build a workplace culture that prioritized Through these steps, Tom’s company slowly began to heal. The tragedy became a catalyst for lasting change: • Employees felt safer discussing mental health. • Conversations that once felt taboo became part of the CONTINUED ON PAGE 26 mental health and reduced stigma. Key Lessons And Lasting Change

pany-wide meeting. With a heavy heart, he spoke honestly with the staff, naming the tragedy, expressing his own sad- ness, and acknowledging the shock everyone felt. He in- vited employees to support each other, to share memories of Dave, and to reach out if they needed help. For many, it was the first time they’d seen their boss so vulnerable. Tom’s openness set the tone for honest conversation and began to break the silence that often surrounds suicide. Offer Practical Help To The Bereaved Tom and his team knew that actions spoke louder than words. They organized meals for Dave’s family, sent flow- ers, and ensured that coworkers who were close to him had flexible time off to grieve. They also provided informa- tion about local support groups and made sure everyone knew about the company’s Employee Assistance Program (EAP). By offering practical help, Tom showed his employ- ees that their well-being mattered—not just as workers, but as people. Bring Mental Health Resources To Employees Recognizing that the trauma of losing a colleague could linger, Tom invited a licensed counselor to lead a critical incident debriefing session. This gave employees a safe space to talk about their feelings and ask questions. The counselor also provided guidance on recognizing signs of distress in themselves and others, and offered strategies for coping with grief. Tom made it clear that seeking help

www.boardconvertingnews.com

June 16, 2025

Eliminate Warp at the Speed of Light! Laser Warp Correction AI ™

Monitor It — Identify It — Eliminate It

X Immediately identify and correct warp without operator intervention X Continually measure 1200 points across the full web width with laser precision X Produce high quality sheets sooner by utilizing Machine Learning algorithms (AI) X Fully integrates and communicates with CoparSolutions’ QualityMaster™ System Laser Warp Correction AI brings the latest AI technology to corrugator process control. This next generation of automation combines the precision of laser measurement with closed-loop process control to enhance sheet quality, improve consistency, eliminate operator error, and maximize productivity and profitability!

+1.708.496.1859 Info@CoparSolutions.com | coparsolutions.com

Postvention Key Lessons: (CONT’D FROM PAGE 24)

Board Converting NEWS INTERNET DIRECTORY

workplace culture. People checked in on each other more often, and managers received additional training on supporting mental wellness. • Stigma decreased, and more people accessed sup- port. • Utilization of the EAP increased, and employees re- ported feeling less alone in their struggles. The com- pany began offering regular mental health workshops and brought in guest speakers to keep the conversa- tion going. • The workplace culture shifted toward compassion and resilience. Team members became more attuned to each other’s well-being. The company adopted new policies for flexible work, stress management, and peer support. They even formed a wellness committee to keep mental health initia- tives front and center.

ADVANTZWARE www.advantzware.com

Advantzware provides a comprehensive system to address the business management needs of the independent box business, as well as the ERP requirements of full scale pack- aging plants and integrated companies. With modules for estimating, scheduling, production, inventory and account- ing, this scalable system supports companies that produce corrugated boxes, folding cartons, point of purchase dis- plays, assembled partitions, and paperboard products. AIR CONVEYING CORPORATION www.accfilter.com Air Conveying Corporation is a leader in the industry of Pneumatic Conveying Systems and has been in business since 1968. As an equipment manufacturer rather than sim- ply a sales organization, we have complete control over the quality of material and products which make up your pro- posed system. Our equipment is found in printing, folding carton and corrugated plants throughout the world. We've been designing, manufacturing and engineering pneumatic conveying systems since 1984. We partner with our customers to ensure they operate efficiently and guar- antee our systems meet or exceed their specifications. ASDI specializes in full pull-through systems trim separators, and NFPA compliant systems with full electronic controls. AMTECH SOFTWARE www.amtechsoftware.com AIR SYSTEMS DESIGN, INC. www.airsystemsdesign.com Amtech offers the industry’s most innovative and com- prehensive corrugated and packaging ERP, integrated scheduling software, and engineered automation technol- ogy. For over 30 years, Amtech has kept our customers competitive in an ever-changing economy with customer digital storefronts and workflows, business intelligence, automated scheduling for corrugators, converting and shipping, proactive roll stock and inventory management. APEX INTERNATIONAL www.apexinternational.com World’s largest Anilox and Glue & Metering roll manufac- turer, providing the widest selection of corrugated engrav- ings and complementary services. Anilox engraving options available from our North American manufacturing facility include elongated 75°, 60°, 45°, plus Apex’s patented GTT technology. Glue rolls are produced with Hardened Stain- less Steel and a max TIR of 10 µ for Single, Double Facers.

Tom learned that real leadership meant not just prevent- ing tragedy, but knowing how to respond with empathy and action when it happened. By embracing postvention, he helped his company move from crisis to community— and from silence to hope. The Takeaway Tom’s story is a reminder that suicide postvention isn’t just about managing a crisis—it’s about transforming work- place culture. By acknowledging loss, offering support, bringing in resources, and prioritizing ongoing education, leaders can turn tragedy into an opportunity for growth and healing. Tom’s company emerged stronger, more con- nected, and better equipped to face whatever challenges the future might bring. In choosing compassion, Tom not only honored Dave’s memory but also laid the foundation for a healthier, more resilient workplace for everyone. Frank King, Suicide Prevention Speaker, writer for The Tonight Show for 20 years, keynoter and comedi- an for 39 years. His speaking is in- formed by a lifetime of Depression and suicidality. He turned that dark journey of the soul into 13 TEDx Talks, and sharing insights with cor- porations and associations. For a free consultation https:// tinyurl.com/39pps8su.

ALBANY INTERNATIONAL www.albint.com

Albany International has a corrugator belt for every appli- cation. Our reputation for durable performance is the trade- mark of the most dependable belts in service today.

www.boardconvertingnews.com

June 16, 2025

Thank You for Being Part of Our Journey! 70 Years of Innovation: For seven decades, EMBA Machinery has been at the forefront of innovation in the corrugated board converting industry. Founded in 1954 in Örebro, Sweden, our legacy of excellence is built on dedication to knowledge and development.

Building Relationships As we celebrate 70 years of success, we extend our sincere gra- titude to our customers. Your trust and collaboration drive our innovation, and together, we build lasting relationships, meeting the evolving market demands with focus and dedication.

A Legacy of Innovation Since the introduction of our first flexo folder gluer, the FFG 240, in 1968, we have continued to launch cutting-edge technology, such as our patented Ultima platform, including the revolutionary Non-Crush-Converting Concept. Today we continue to evolve, ensuring we stay ahead with innovative solutions for the future.

Our 70 Years of Excellence Continues! Discover how EMBA can elevate your business. Find all contact details and information about our products at emba.com.

Tiruna America Installs Magerle Creep Feed Roll Grinder Green Bay, Wisconsin based Tiruna America has an- nounced the installation and the startup of a new state-of- the-art Magerle Creep Feed Roll Grinder. This is phase one of a $6 million investment and expansion at its Green Bay Wisconsin facility. Over the next year, numerous upgrades will improve capacity, workflow, and manufacturing capabilities to Tiruna’s North American customer base. This project rep- resents a portion of a nearly $20 million commitment and investment worldwide in Tiruna since Fosber completed its acquisition in 2023. Future updates will follow over the next year. Call your local Fosber/Tiruna representative for more information or visit www.tirunaamerica.com .

Board Converting NEWS INTERNET DIRECTORY

ARC INTERNATIONAL www.ARCInternational.com

ARC International is a world leader in the manufacturing of roller products for flexography. The latest nano-technology laser engraving in our NC and NV manufacturing facilities ensures superior quality and consistency in anilox rollers.

AES (ADVANCED EQUIPMENT SALES) www.aesales.net

AES is a leading full-service provider of integrated convey- ance systems specializing in scrap, trim, and dust. AES en- gineers custom scrap systems and works as a partner in process improvement to help businesses achieve greater profitability, productivity, and sustainability. Products include balers, shredders/hoggers, core shredders, filters, fans, and specialized dust control and collection systems. AES is the ex- clusive distributor for the AirShark Rotary Material Separator. For a wide variety of new and used equipment on to- day’s market, visit our website at www.acm-corp.com. BAUMER HHS CORPORATION www.baumerhhs.com hhs is a global leader in advanced gluing, camera verifica- tion and quality assurance systems for the packaging indus- try. Zero-defect quality and elevated production speeds are key parameters in the manufacturing of corrugated boxes. With hhs Xcam Box Monitoring and non-contact flap gluing of corrugated board, hhs offers every option for quality as- surance in the production of boxes with flexo folder gluers. AMERICAN CORRUGATED MACHINE www.acm-corp.com BLOWER APPLICATION COMPANY (BLOAPCO) www.BloApCo.com BloApCo has served the corrugated industry since 1933 with a variety of scrap handling solutions, including Hori- zontal Floor Shredders, Trim Cutters, and Material Handling Fans and Conveying Systems. BloApCo Shredders allow for continuous shredding and pneumatic removal of sheet waste stacks of all sizes, roll slab, cores, and carton scrap.

Graphic Packaging Becomes A SmartWay Shipping Partner

As a large shipper, Graphic Packaging International sup- ports the transition to low-carbon emissions transporta- tion, which is why the company is now a SmartWay Ship- per Partner. SmartWay includes tools and approaches to track and reduce emissions and fuel used to move goods. With the SmartWay framework, packaging companies can as- sess environmental and energy efficiency as its consum- er packaging products move through the supply chain. SmartWay-certified carriers enable them to reduce emis- sions by an average of six percent and pay less for fuel on our North American transportation. “Being a SmartWay Shipper Partner shows our custom- ers we are committed to supporting their sustainability goals,” said Jeff Zundel, director of strategy, logistics, for Graphic Packaging. “Partnering with carriers committed to sustainability supports our broader decarbonization strat- egy and increases Graphic Packaging’s brand equity.” Decarbonizing Shipping And Transportation Graphic Packaging is working towards achieving net-zero greenhouse gas (GHG) emissions by 2050. It's looking across its operations, as well as its value chain, to find innovative solutions for its commitment to climate action. Its decarbonization plan includes validated sci- ence-based targets for Scope 3 emissions. These types of GHG emissions are not directly generated by its company, but by vendors and suppliers like shipping and transpor- tation. “Scope 3 emissions, also referred to as value chain emissions, often represent the majority of an organiza- tion’s total greenhouse gas (GHG) emissions,” said Zundel. “We plan to reduce Scope 3 emissions 30 percent by 2032 by focusing on the most significant contributions to CONTINUED ON PAGE 30

CORRUGATED MACHINERY SPECIALISTS www.cmsretrofits.com

Leading manufacturer and installer of quality retrofits, up- grades and replacement parts for S&S and Prime Flexo Folder Gluers. Specialists in reconditioning of S&S Flexo Folder Gluers, including ink, air and electrical systems.

CORRUGATOR BELT SERVICE LLC www.corrugator.com

Serving the corrugated box industry since 1991, Chicago- based Corrugator Belt Service LLC maintains corru- gator belts for peak board quality and performance.

www.boardconvertingnews.com

June 16, 2025

Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44

Made with FlippingBook Digital Proposal Creator