PMC7125 & BN7000 Brochure 2024

PMC7125 Application Examples  Application Examples of PMC7125

Ring Gear Counterbore and Face Shoulder

Carrier Facing and Hub Turning Material: FC0208-50+5%MnS PM

Turning

Turning

Material: MPFFC0208 PM

Criteria:No step on face due to insert chipping. Size deviation on hub diameter

Criteria: .002” max flatness and no feed lines on shoulder

1500

1600

Fracture

750

800

0

PMC7125 Conventional Tool 0

Competitor's Product A

PMC7125

Tool: 2NCCNGA430.5WHS-PMC7125 Cutting Conditions: vc= 1,150 SFM fz= .007 IPR Counter bore .012 IRP Face Shoulder ap= .040”Counterbore, .010” Shoulder, Air

Tool: 2MCCCGA32.52HS-PMC7125 Cutting Conditions: vc= 1,000 SFM fz= .010 IPR Face, 006 IPR Hub ap= .030” Face, .005” Hub, Air

Pulley Chamfer and Bore

Anti-Rotation Sleeve Turn O.D.

Turning

Turning

Material: FC0208-40 Steam Treated

Material: FLC-4805-100HT

Criteria: Ra 1.6um max

Criteria: Ra 3.2um max

1000

1,000

Wear/ Fracture

500

500

Fracture

0

0

Competitor's Product B

Competitor's Product C

PMC7125

PMC7125

Tool: 2NCCNGA431 -PMC7125 Cutting Conditions: vc= 1,000 SFM f= .004 IPR Chamfer, 008 IPR Bore ap= .012”, Air

Tool: 2NCSNGA432HS -PMC7125 Cutting Conditions: vc= 700 SFM f= .007 IPR ap= .015”, Air

Cam Shaft Bushing Rough O.D.

Flange BushingFace, O.D., Shoulder

Turning

Turning

Material: 304L

Material: FX1005

Criteria: Loss of size

Criteria: Ra 1.6um max

1000

500

Wear/ Fracture

500

250

Fracture

0

0

Competitor's Product B

Competitor's Product C

PMC7125

PMC7125

Tool: 2NCCNGA432HS -PMC7125 Cutting Conditions: vc= 565 SFM f= .004 IPR Chamfer, ap= .015”, Water Soluble

Tool: 2NCDNGA431HS -PMC7125 Cutting Conditions: vc= 650 SFM f= .004 IPR ap= .004”, Water Soluble

6

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