Modern Quarrying Q4 2025

can reclaim the 5 to 10% of output that typically vanishes during execution. We’ve seen the proof on site. In one large open pit mine, a daily control process reduced plan variance by 7% in just two months. In another underground operation, aligning contractor KPIs with mine priorities improved tonnage consistency by more than 12%. These gains didn’t come from new machines or extra headcount. They came from sharper focus, better structure and leadership time spent where it matters most. The data tells a clear story: Africa’s mines have the capability to match and even surpass their global peers. What often holds them back isn’t skill or technology but the consistency of daily execution. As we refine our operational playbook, one lesson becomes clear across every site we work with: lasting improvement comes from sharper management focus, not bigger systems. The next leap in African mining will come from the shift itself – from how leaders spend their time, guide their teams and turn daily plans into real results. l

Across the continent, mines invest heavily in advanced systems but often overlook the management practices that make those systems effective.

Stronger leadership habits can recover what systems can’t Across the continent, mines invest heavily in advanced systems but often overlook the management practices that make those systems effec- tive. That principle underpins OIM’s Coaching to Performance™ method- ology: drawing on insights from more than 80 operations, we have developed an operational playbook that pinpoints the moments where leadership has the greatest impact – the pre-shift briefing, the in-shift follow-up and the post-shift review – and by refining these routines and reinforcing them through structured coaching, mines

checking progress or coaching is swallowed by administrative tasks. Meanwhile, contractors and site managers may be working to different priorities, pulling effort in conflicting directions. In one operation we studied, crews were achieving less than 90% of planned tonnes even though there were no breakdowns or shortages. The issue wasn’t equipment – it was leadership time. Once supervisors were coached to plan their day differently, set clearer priorities and spend more time with their teams, output jumped by double digits within weeks.

Re design ed. Re imagine d. Re inforce d. Discover the Flygt 2401

The upgraded Flygt 2401 is a robust and reliable 90kW submersible drainage pump, engineered for superior performance and extended operational life in harsh environments. Building on a proven design, the 2401 now incorporates the advanced shaft and bearing technology of the 2450 series, resulting in a powerhouse pump that boosts reliability, increases time between services, and ultimately reduces lifecycle costs.

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MODERN QUARRYING QUARTER 4 | 2025

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