Webasto RV Catalog 2024 EN

Because feeling free is in your nature Recreational Vehicles Catalog

2024

Table of contents

Welcome to Webasto RV – what’s new? We are here to develop your business

6

8 A complete new set of catalogs to support your sales 9

Heating products 

12 14 40

Heating solutions

Main accessories for heating systems

Hybrid and gas only solutions 

74

Cooling solutions 

82 84 92

A/C systems Refrigeration

Comfort products 

118 120

Diesel Cooker

Webasto subsidiaries and representatives 

124

Abbreviations 

127

Note: Not all products are available in each country.

2

3

Dear customers and partners!

Develop intelligent products around the Webasto advanced core technologies and integrate them into complete and innovative comfort solutions for every recreational vehicle: this is the vision we have been aiming at for years and which is still the base of our product roadmaps today. Since the RV market is going more and more towards more compact vehicles and the coming stricter EU regulations will limit further the payload, Webasto solutions are getting even more attractive as they can contribute quite significantly to the reduction of weight and to safe space in the inner cabin. Looking back, we are proud to have been the first supplier to introduce diesel technology into the RV market more than 15 years ago, and to have provided OEMs with the opportunity to build totally gas free vehicles. Since then, we have continuously improved our products to increase the level of on-board comfort and autonomy. Our gas-free solutions or hybrid solutions (cabin air heating with diesel + water heating on gas) both bring outstanding savings when it comes to weight (less gas on board) and inner space (smaller gas tanks, underfloor mounting of our products).

Our new Range Plus kit, including a fuel-powered air heater and a fuel tank (HVO-ready), extends the range of E-Vans under cold conditions and ensures warm interiors, creating new possibilies for electric RV. More recently, we highlighted the benefits of new, ultra silent and high performance refrigeration compressor technology for our customers. As a result, for example, happy caravan owners enjoy large innovative drawer fridges and the pleasure of having ice or cold drinks even in extremely hot climate conditions. This year, we are introducing new products with unique, interesting characteristics for the RV industry. Beside well known Freeline 115 Elegance and Freeline Slim 140, Webasto introduces two new fridges Freeline Slim 70 and Freeline Slim 90. Both new products are the lowest power consumption fridges on the market in this size and being slim and tall offers a great option for small vans where interior layout is challenging. Additionally having the space constraints of compact vehicles in mind, Webasto offers some special shaped products like BI 16 and BI 30 including updated verisons of BI 29 Dual, BI 36 and BI 41 Dual – top loading cooling boxes.

Our continous commitment in the development of new technologies drives us, bringing new ideas and keeping all of our customers satisfied. Air-conditioning is one of the core competences at Webasto. With the BlueCool Drive 40, we bring a powerful air-conditioning product which provides also cold air to the rear passengers while driving. As of this year we are offering a new range of rooftop air conditioning systems: CTT28V and CTT36V. Their innovative variable speed compressor technology allows the units to modulate the cooling or heating output by adapting the compressor speed. This offers smoother start-up, energy and noise reduction while increasing energy efficiency. Innovation should translate into beneficial features and great ease of use, not only of our products but also of all peripheral sales and application tools which make your life easier in installing and maintaining our products. Please register on our dealer portals and gain exclusive access to our extensive training programmes (online or on site) with the ultimate goal to be part of our network and to help you develop new sales potentials.

RV is our passion. Just as it is yours. We hope that this catalog assists you with your season and if you do have any suggestions or feedback, please do not hesitate to let us know.

We look forward to enjoying a new motorhome and caravan season with you.

Enjoy more comfort. Enjoy more independence. Enjoy more Webasto.

Your Webasto RV Team

4

5

Welcome to Webasto RV What’s new?

This catalog provides you with detailed information on our core products as well as our added-value accessories for the RV market. You can then build safe applications and deliver fast and professional assistance to your customers. Here you can find an extract of our latest product innovations:

New Freeline Slim 70 and 90

CI BUS Interface

New Built-In BI 29 Dual/BI 36/BI 41 Dual

Thermo Top Evo RV Classic

Cool Top Trail 28V and 36V

■ Variable speed compressor technology provides low noise levels, high efficiency and eliminates any starting peak ■ Powerful units with high cooling and heating capacity Low profile and compact design ■ Amperage limitation function ECO1 and ECO2 ■ Turbo mode to provide fast cool down or heat up of vehicle ■

■ New generation Thermo Top Evo ■ Now available with 1.8 kW minimal heating power

■ CI BUS is an board management system to control devices available on RV or caravan ■ CI BUS interface on dedicated Cool Top Trail units ■ CI BUS interface on dedicated RV fridges

■ New Built-In 29, 36 and 41 a DC fridge / freezer solution ■ Compact and performing thanks to new SECOP micro compressor technology ■ Easy acces to food and drinks from the top ■ New control device, integrated in inner body ■ New BI 29 available in Classing door finishing or with Custom panel option ■ New BI 36 upper lid ready for customization

■ New Freeline Slim 70 and 90 fridge particularly designed for compact vehicles like vans ■ The extra narrow and tall design ■ Comfortable volume of 70 and 90 liters gross with 12 liters freezer compartment ■ Very low electrical power consumption of only 290 and 340 Wh/24 h ■ SMART features

Hybrid 3

Range Plus kit

■ Heat output 2 kW (Air Top 2000 STC) + 1,35 kW (Expanse water heater) ■ Space-saving air distribution with only 60 mm diameter available for compact vehicles ■ Water heater available as gas only or gas electric version

■ Extends the range of E-Vans under cold conditions and ensures warm interiors ■ Kit incl. fuel-powered air heater and fuel tank

6

7

We are here to develop your business

A complete new set of catalogs to support your sales

Dealer portal: http://dealers.webasto.com ■ Easy access to complete Webasto documentation ■ Powerful search and download tools ■ Login-protected access to complete technical data and applications ■ Periodical product information to keep you updated on evolving product developments Webasto Service app (for installation) to download this app > scan the QR code on the left or > go to https://apps.apple.com (Apple App store) or https://play.google.com (Google Play Store) as appropriate. To use the Webasto Service app and access the on- line Webasto technical documentation, scan the QR code or the barcode on your Webasto product box.

RV product catalog ■ Main products ■ Scopes of delivery ■ Application concepts ■ Specific accessories

Product catalog for heating solutions, incl. accessories ■ For cars, trucks, light-duty vehicles, buses, off-highway and special vehicles

2023

Whale heating and water system products ■ For motorhomes and caravans ■ All products and accessories distributed by Webasto in Continental Europe

NEW Website: webasto.com ■ Quick and appealing product guide ■ International dealer portal and dealer locator ■ Multi-lingual access

RV training programs and technical guidelines ■ Powerful product training, also web-based training ■ Regular updates on new features ■ Various modules adapted to audience ■ Important guidelines for safe application engineering ■ Specialized trainings can be organized on demand

This catalog has been designed to help you in defining a complete solution for each motorhome and caravan.

Page header indicates which part and type of information you reached within each product section: Product overview, scopes of delivery, etc.

Colored highlights give you direct access to the product range.

Marketing documentation and materials ■ Product brochures, flyers, banners ■ Dealer packages ■ Point of Sale material

All accessories can be found in the separate heating catalog.

2023

8

9

Enjoy comfort, enjoy independence In all seasons and under all weather conditions

A logical vision: Rely on the energy source you already have on board

This ensures unlimited freedom! Our comfort solutions additionally enhance well-being atmosphere in your motorhome or caravan by providing cooled drinks or food from a fridge or travel box. With Webasto you can enjoy unforgettable moments in your motorhome and caravan. That is what we mean by ”Enjoy comfort, enjoy independence.“ That is Feel the Drive.

Since the very start of our activities in the recreational vehicle industry, we have always focused on innovation as a main business development driver. Our vision is that we ensure greater comfort and freedom with our pro- ducts for motor-homes and caravans. For enjoying greater independence, all our heating systems are based on diesel. Diesel is available no matter where you go and is taken directly from the vehicles tank.

Webasto has always prioritized the fuel of the vehicle as the most logical, readily available, main energy source. This strategy is complementary to Gas – it has been

working properly for decades now. And it makes full sense, especially for big energy consuming functions like cabin heating.

Long tradition Since its foundation Webasto has been a family-run company where high-performing quality products are our main purpose.

Innovative technology High investments in R&D and the continuous development of new technologies allow us to keep all our customers satisfied.

More space inside ■ All Webasto heaters can be mounted outside the vehicle. This significantly increases the total storage space inside the motorhome. Less weight ■ In winter in average 90% of the gas carried with the RV is needed for heating. With Webasto products you can downsize your gas stock to one single 5 kg bottle and gain up to 35 kg for additional load inside the vehicle. Perfect climate on board ■ Thanks to the stepless power regulation (unique feature on the market). Webasto heaters manage to maintain a stable cabin temperature with a hysteresis lower than 0.40 °C. This creates greater passenger comfort.

Increased fuel autonomy ■ Diesel fuel is standardized worldwide and almost everywhere available even in the most remote places ■ Precise monitoring of fuel supplies via fuel-gauge possible ■ No extensive procurement of gas bottles in foreign countries necessary ■ No adapter for foreign gas bottle connectors necessary ■ Heating whilst driving in any country without the need of purchasing additional security valves. Thus, enjoying a warm cabin from the very first minute on

Automotive quality from the start Webasto stands for more than 110 years of experience and innovation in sunroofs, convertibles as well as heating, cooling and ventilation systems.

Award winning products We are very grateful for the

confidence our customers place in our products by voting our heating solutions as one of the best brands in the market.

2010 Webasto offers Isotherm compressor fridges to the motorhome market.

2004 Webasto offers a

1985 Webasto offers heaters from other markets on the RVmarket.

2000 Webasto goes international in the camping market.

2007 Webasto offers the first gas-free solution on the RV market.

2014 Market launch of BlueCool Drive 40 climate kit. New generation of Air Top Evo 40 / 55.

2019 Webasto presents the new Heat Air

2021 Webasto presents the new generation of ThermoTop Evo RV Classic

2023 Webasto presents new genaration of Cool Top Trail with Variable Speed Compressor Technology

2018 Webasto presents first electrical Water heater eThermo Top Eco.

diesel-fueled cooking solution only for RVs.

2012 Webasto provides the complete one-stop-shop hybrid solution. Webasto offers compressor refrigerators for the caravan market.

2016 Webasto introduces the Freeline 115 fridge, specially designed for use in RV vans. The Thermo Top EVO is launched in the RV market.

2022 Webasto introduces the Slim 70 and 90 designed for use in RV vans

1990 Webasto offers RV

2002 Webasto is the first to offer underfloor heating applications.

2009 Automatic Altitude Adjustment.

2020 Webasto presents the new Freeline Slim 140

2018 Market launch of first RV roof top AC unit Cool Top Trail.

2006 Webasto develops heaters especially for the RV market.

dedicated applications on the the RV market.

10

11

Heating products

Introduction to autonomous camping

14

Which heater for which application?

16

RV-specific heater scope of delivery

17

Air heaters

20 21 22 24 26 28 18 32 33 34 36 38 30

Application concept

Advantages

Air Top 2000 STC Air Top Evo 40 Air Top Evo 55 Range Plus system

Application concept Water heaters

Advantages

Thermo Top Evo eThermo Top Evo Thermo Pro 90

Main accessories for heating systems

40

12

13

© The_Sunnyside

Introduction to autonomous camping Innovative technology for more freedom – heating with diesel

By heating with diesel you can benefit from:

Webasto – market leader when it comes to diesel heating

Besides the fact that you can gain more space inside the vehicle or increase your payload when heating with diesel, it provides you with more freedom and autonomy. Exactly what you need when you are on holiday and want to relax rather than wonder where to get new gas. Diesel heating is not that new anymore to the motor- home market as Webasto has been providing sophisticated solutions for years. Heating with the fuel provided by the vehicle fuel tank is the smartest way to make use of the existing fuel on board.

This enables to reduce the overall gas consumption e.g. in winter by almoust 90 %. You can get diesel fuel anywhere whereas finding proper gas supplies might end up in some annoying hassle also due to the different gas bottles and adaptors used throughout Europe.

■ 24 / 7 availability at different fuel stations throughout the world ■ Carrying less gas bottles leads to an increase of payload

Every year, Webasto produces more than 1 million fuel operated heaters for all kinds of markets: car, truck, light-duty vehicle, off-highway, special vehicle, rail, bus, defense, recreational vehicle and marine. Quality, reliability and performance have always been our top priorities. We test our systems regularly in our own climatic test chambers against the highest quality standards, exposing them to varied and extreme temperatures and weather conditions. This enables us to adapt them perfectly to your motorhome needs.

■ Less hassle to find supplies in foreign countries ■ Reduced physical handling of heavy gas bottles (2 x 11 kg gas bottles can weigh up to 54 kg) ■ Heating whilst driving without any further expenses ■ Thus, enjoying a warm cabin from the very first minute of your stay

14

15

Which heater for which application?

RV-specific demands require RV-specific heater scopes of delivery

Why should I choose an RV-specific scope of delivery? Having absolutely satisfied customers in the long term is the objective of our RV scopes of delivery. Therefore we have significant differences between the heaters and applications in the RV market compared to other markets. These differences are illustrated below:

Air Top Air heaters

Thermo Top Water heaters

1

3

Easier to handle RV scopes of delivery ■ Plug & Play system: Ready to install ■ One order number for a complete kit ■ Reduction of purchasing and logistics efforts ■ New packaging logic of kits for faster and easier installation

Very low noise applications Noise reduction accessories that sum up to a no noise kit like: ■ Specific RV fuel pumps: Operate at a very low noise level ■ Exhaust, combustion and heating air silencers reduce significantly noise emissions, ensuring peaceful nights for users and their neighbours External cabin temperature sensor is obligatory for RV applications It is a standard in all RV scopes of delivery and provides additional advantages: ■ Target temperature inside is reached more accurately ■ Using the external cabin temperature sensor triggers the heater to stop the blower in stand-by mode ■ In addition, the power consumption is reduced significantly Suitable for operation in high altitudes ■ Integrated altitude sensor in Air Top Evo heaters guarantees optimum heat output at high altitudes ■ The MultiControl user interface allows to select an altitude operating mode for the Air Top 2000 STC

2

Differences to Webasto heaters designed for other markets

■ Supply of warm air to the cabin ■ Short heating-up times thanks to effective output ■ Available as a complete installation kit for quick and simple retrofitting ■ Perfect heat output even at high altitudes (Automatic Altitude Adjustment) ■ Low noise operation ■ Very compact dimensions ■ Can be installed outside the vehicle

■ Heats the driver’s cab and pre-heats the engine ■ Can also be connected to the existing water heater system ■ Supply of heat via the air outlets in the dash-board ■ Space-saving installation in the engine compartement

4

Air heaters designed for other markets start to idle when the target temperature is reached: ■ The side-effect: End users feel a cold air flow from the outlets which makes them feel uncomfortable inside the vehicle ■ The solution: RV-specific heaters are programmed differently. The idling effect is deactivated in all heaters inside the RV scopes of delivery to provide the best comfort for the user

5

Heating power altitude range

6,000

Which heating product fits your demands?

5,500

5,500 Air Top Evo 40 High Altitude

Vehicle types

Camper

Semi-integrated

Top bank

Integrated

Over 7.5 t

5,000

6.5 m

8 m 6.5 m

8 m 6.5 m

8 m 6.5 m

8 m

over 8 m

4,500

4,000

Air Top 2000 STC

3,500

3,500 Thermo Pro 90

All Webasto fuel-operated heaters are designed for use at elevations not to exceed the maximum recommended operational elevation, which varies by product and model. Please consult your operation manual to determine the maximum operational elevation for your specific product and model. Use of any Webasto fuel-operated heaters at elevations higher than those recommended may lead to reduced performance and may require increased service and maintenance.

Air Top Evo 40

3,000

2,200 Air Top Evo 40/55 Air Top 2000 STC * (*in combination with MultiControl and RV scopes of delivery)

2,500

Air Top Evo 55

2,000

Thermo Top Evo

1,500

1,500 Thermo Top Evo

Thermo Pro 90

1,000

Use as main heater

Use as additional heater alongside existing unit (e.g. gas)

Use as additional heater or water heater

Air heater

Water heater

16

17

Air heaters

Air heaters

Air Top Evo: Perfect heat even in high altitudes!

See page 22

■ Air Top 2000 STC

Precise electronic temperature control system maintains a constant cabin temperature through stepless modulation

Quiet operation

Automatic altitude adjust- ment due to integrated air pressure sensor

Continuous heating power output provides exactly the heating energy needed

Recirculated air intake

See page 24

■ Air Top Evo 40

Robust composite casing

High air flow output due to powerful radial blower

Very low electrical power and fuel consumption

See page 26

■ Air Top Evo 55

Technical specifications

Air Top 2000 STC

Air Top Evo 40 Air Top Evo 55

Heat power (kW)

0.9 – 2.0

1.0 – 2.0

1.5 – 3.5 / 4.0*

1.5 – 5.0 / 5.5*

MultiControl: The MultiControl sets standards in terms of its modern design and user-friendliness that allows fast and intuitive operation. It includes features like an immediate start button, the ventilation function and fault code display. You can program up to three start times per day for your heater which allows the best individual comfort.

ThermoConnect TCon2: Our app lets you control your water and / or air heater smarter and more flexibly than ever before. Available for iOS and Android devices. Alexa Skill myWebasto available for Alexa capable devices.

Fuel

Diesel

Gasoline

Diesel

Diesel

Fuel consumption (l / h)

0.12 – 0.24

0.14 – 0.27

0.18 – 0.43 / 0.49*

0.18 – 0.61 / 0.67*

Rated voltage (V)

12

12

12

12

Rated power consumption (W)

15 – 30

15 – 30

15 – 40 / 55*

15 – 95/130*

Air flow against 0.5 mbar (m 3 / h)

132 / 140*

200 / 220*

93

93

Dimensions L x W x H (mm)

310 x 120 x 118

310 x 120 x 118

423 x 148 x 162

423 x 148 x 162

Weight (kg)

2.6

2.6

5.9

5.9

* Increased heat output („Boost“) possible for max. 6 hrs (Air Top Evo 40) or 30 min. (Air Top Evo 55).

18

19

Air heaters Application concept

Air heaters Advantages

The advantages of Webasto air heaters ■ Optimum heat output at high altitudes thanks to altitude sensor (Evo range) and altitude mode integrated in MultiControl ■ Heating power from 0.9 kW to 5.5 kW ■ Very compact heater for easier and faster installation ■ Smooth blower and burner operation for low noise and fuel consumption ■ Hot air is channeled and distributed through the motor home, ensuring a constant temperature ■ Precise and stepless cabin temperature control ■ Very fast heat-up phase ■ Low noise operation ■ Diesel-fueled, directly fed from the tank ■ More space inside due to the possibility of outside installation ■ Heating while driving allowed in all countries

How Webasto air heaters work When the unit is switched on, the fuel pump feeds fuel from the vehicle fuel tank to the heater. Here the fuel is automatically ignited by means of a glow plug. In the combustion chamber, a flame is lit which heats up the heat exchanger. The unit takes air in from the outside for combustion purposes and the combusted exhaust air is discharged to the outside. During heating, the integrated fan takes in the air to be heated through the inlet and feeds it through the unit. As the air flows through the heat exchanger, it heats up and is then distributed through the outlet. The connected hot air pipes now spread the air evenly throughout the vehicle interior. Due to the unit’s own separation of the combustion circuit from the heating circuit, there is no impairment of the quality of the hot air. A temperature sensor constantly measures the interior temperature and automatically adapts the heating power output by adjusting the amount of air passing through the unit. In this way, the temperature selected by the user is rapidly reached and maintained at a constant level. After the unit has been switched off, the combustion process is terminated in a controlled manner. For this purpose, the unit briefly goes into re-run mode to cool itself down. It is then immediately ready for restarting.

Air heater can be installed inside or underneath the vehicle

A

Hot air outlet: Hot air is distributed through a ducting system Exhaust pipe Silencer Combustion air intake Fuel supply leads to the vehicle fuel tank or fuel return line Fresh air intake

A

B

F

C

D

B

E

C

D

E

F

20

21

Air heaters Air Top 2000 STC

1

Scopes of delivery

Air Top 2000 STC – quiet comfort The quiet heater – the smallest air heater on the market. It offers excellent heat output and optimal economy.

The advantages of the Air Top 2000 ​STC ■ Short heating-up times

Order number Air Top 2000 STC D 12 V RV Standard Air Top 2000 STC D 12 V RV Comfort Air Top 2000 STC P 12 V RV Standard Air Top 2000 STC P 12 V RV Comfort

9032154D 9032155D 9037572B 9037573B

thanks to ​effective output

■ Low operating costs ■ Available as a complete ​installation kit for quick and ​ simple retrofitting ■ Very compact dimensions ■ Silent fuel pump DP42.4 as standard The comfort scope of delivery has the following additional advantages: ■ MultiControl user interface is already included ■ Altidude adjustment up to 2,200 m possible ■ Additional functions like ventilation mode and timer included ■ Even more silent

2

Mounting parts For best mounting of each heater, please refer to our dedicated mounting accessories. Fuel extractor The connection of the heater to the fuel system depends on the vehicle. Please select the right solution for each vehicle. Air distribution For the distribution of the hot air in a motorhome, you need hoses, distributors and outlets. Please compose the air system individually. Accessories (optional) For extension of your heating system you will find ​ comfort control elements as well as other installation and ​system components in the separate heating ​ catalog and a selection of components also in this catalog.

A simple air distribution system is recommended in small recreational vehicles. Heated air outlets and intake positioned as far as possible from each other ensure that the air is distributed uniformly.

3

Air Top 2000 STC

MAM* heater

External temperature sensor

Extension fuel pump wiring harness 7 m

Fuel hose 5 m

4

Fuel pump DP42.4

Mounting parts

Documentation

The air intake system also heats the garage it operates in. An aperture returning air to the living space is then obligatory.

Standard scope of delivery (1)

5

Wiring harness

Small air intake silencer with hose 40 cm

Flexible exhaust tube 60 cm

Rotary selector switch

Standard exhaust silencer

In large vehicles the Air Top 2000 STC is used as an additional heater for the front section for generating pleasant temperatures in this inadequately insulated area as well.

Comfort scope of delivery (2)

Technical specifications

Wiring harness

Air Top 2000 STC

Big air intake silencer with hose 40 cm

Diesel

Gasoline

Flexible exhaust tube 80 cm

Heating power (kW)

0.9 – 2.0

1.0 – 2.0

MultiControl RV/MAR ATE with altitude mode

Fuels

Diesel DIN EN 590, B100 Fame DIN EN 14214*, Paraffinic fuel (HVO / GTL) DIN EN 15940

E0-E10 EN 228

Thermo Top exhaust silencer

Fuel consumption (l / h)

0.12 – 0.24

0.14 – 0.27

Rated voltage (V)

12

12

Rated power consumption (W)

15 – 30

Please refer to our separate heating product catalog for our full range of accessories (see also page 9).

15 – 30

Air flow against 0.5 mbar (m 3 / h)

93

93

Dimensions L x W x H (mm)

310 x 120 x 118

310 x 120 x 118

Weight (kg)

2.6

2.6

* Manual altitude mode.

* Recommendation: max. one season only due to aging of the fuel.

22

23

Air heaters Air Top Evo 40

1

Scopes of delivery

The advantages of the Air Top Evo 40 ■ Up to 4.0 kW heat output ■ Very low electrical power con- sumption thanks to Intelligent Blower Control ■ Very silent operation thanks to low blower speed and silent fuel pump DP42.4 ■ Automatic altitude adjustment up to 2,200 m as a standard ■ Additional available automatic high altitude adjustment up to 5,500 m ■ Automatic cold start function for quick warm-up What is the Intelligent Blower Control? Thanks to the control of several parameters, the heating regulation can optimize the heating output and the blower speed, resulting in: ■ Low electrical consumption and low noise in regular operation (lower motor speed but same heat output) ■ High heat output availability for applications with higher back pressure

Air Top Evo 40 – efficient & silent High-output, compact, quiet and up to 2,200 m altitude capability, the heater is ideally suited for the most rigorous requirements. For higher altitude requirements a heater up to 5,500 m altitude capability is available. It can be upgraded with the MultiControl panel to offer additional operation modes depending on individual heating requirements.

Order number Air Top Evo 40 D 12 V RV Standard Air Top Evo 40 D 12 V RV Comfort

9029235C 9029236D

Air Top Evo 40 D 12 V HA RV Comfort 9038982B HA = suitable for very high altitudes of up to 5,500 m Non HA = suitable for altitudes of up to 2,200 m Mounting parts For best mounting of each heater, please refer to our dedicated mounting accessories. Fuel extractor The connection of the heater to the fuel system depends on the vehicle. Please select the right solution for your vehicle. Air distribution For the distribution of the hot air in a motorhome, you need hoses, distributors and outlets. Please compose the air system individually. Accessories (optional) For extension of your heating system you will find comfort control elements as well as other installation and system components in the separate heating catalog and a selection of components also in this catalog.

2

Air Top Evo 40

3

Heater with (pressure) altitude sensor

RV wiring harness with integrated DP42.4 wiring harness

Depicted here is an underfloor heater operating in recirculated air mode with four outlets. The entrance area is heated indirectly by the intake line.

External temperature sensor 2.5 m

Fuel hose 5 m

Air Intake silencer Air Top Evo

4

Fuel pump DP 42.4

Exhaust silencer

Mounting parts

Documentation

In top-bank vehicles the upper sleeping area should be heated with a separate outlet. The same is recommended for the garage.

5

Standard scope of delivery

Rotary selector switch

Flexible air intake tube 30 cm

Extension wiring harness fuel pump 3 m

Flexible exhaust tube 80 cm

In vehicles consisting of several separate areas a sufficient number of outlets must be installed for a uniform distribution of heat. The air intake is at a central location in the vehicle.

Comfort Scope of delivery MultiControl RV/MAR ATE

Technical specifications

Air Top Evo 40

Flexible air intake tube 50 cm

Heating power, control range/boost (kW)

1.5 – 3.5 / 4.0*

Extension wiring harness fuel pump 5 m

Fuels

Diesel DIN EN 590, B100 Fame DIN EN 14214**, Paraffinic fuel (HVO / GTL) DIN EN 15940

Flexible exhaust tube 1.1 m

Fuel consumption, control range / boost (l / h)

0.18 – 0.43 / 0.49*

Rated voltage (V)

12

Please refer to our separate heating product catalog for our full range of accessories (see also page 9).

Rated power consumption (W)

15 – 40/55*

Air flow against 0.5 mbar (m 3 / h)

132 / 140*

Dimensions L x W x H (mm)

423 x 148 x 162

Weight (kg)

5.9

* Increased heat output (”Boost“) possible for max. 6 hours. ** Recommendation: max. one season only due to aging of the fuel.

24

25

Air heaters Air Top Evo 55

1

Scopes of delivery

Air Top Evo 55 – efficient & silent for extreme conditions Extremely powerful, compact and quiet, this heater ensures a comfortable climate for larger motorhomes even under the harshest conditions and satisfies the most demanding requirements. It can be upgraded with the MultiControl panel to offer additional operation modes depending on individual heating requirements.

The advantages of the Air Top Evo 55

Order number Air Top Evo 55 D 12 V RV Standard Air Top Evo 55 D 12 V RV Comfort

9029244C 9029245D

■ Up to 5.5 kW heat output ■ Very low electrical power consumption thanks to Intelligent Blower Control ■ Very silent operation thanks to low blower speed and silent fuel pump DP42.4 ■ Automatic altitude adjustment up to 2,200 m as standard ■ Automatic cold start function for quick warm-up ■ Compatible with MultiControl digital control panel

2

Mounting parts For best mounting of each heater, please refer to our dedicated mounting accessories. Fuel extractor The connection of the heater to the fuel system depends on the vehicle. Please select the right solution for your vehicle. Air distribution For the distribution of the hot air in a motorhome, you need hoses, distributors and outlets. Please compose the air system individually. Accessories (optional) For extension of your heating system you will find comfort control elements as well as other installation and system components in the separate heating catalog and a selection of components also in this catalog.

3

Air Top Evo 55

Heater with (pressure) altitude sensor

Depicted here is an underfloor heater operating in recirculated air mode with four outlets. The entrance area is heated indirectly by the intake line.

RV wiring harness with integrated DP42.4 wiring harness

4

External temperature sensor 2.5 m

Fuel hose 5 m

What is the Intelligent Blower Control? Thanks to the control of

Air-intake silencer Air Top Evo

Exhaust silencer

5

Fuel pump DP42.4

everal parameters, the heating regulation can optimize the heating output and the blower speed, resulting in: ■ Low electrical consumption and low noise in regular operation (lower motor speed but same heat output) ■ High heat output availability for applications with higher backpressure

Mounting parts

Documentation

In top-bank vehicles the upper sleeping area should be heated with a separate outlet. The same is recommended for the garage.

Standard scope of delivery

Rotary selector switch

Flexible air intake tube 30 cm

Extension wiring harness fuel pump 3 m

Flexible exhaust tube 80 cm

In vehicles consisting of several separate areas a sufficient number of outlets must be installed for a uniform distribution of heat. The air intake is at a central location in the vehicle.

Technical specifications

Comfort scope of delivery

Air Top Evo 55

MultiControl RV/MAR ATE

Heating power, control range/boost (kW)

1.5 – 5.0 / 5.5*

Flexible air intake tube 50 cm

Fuels

Diesel DIN EN 590, B100 Fame DIN EN 14214**, Paraffinic fuel (HVO / GTL) DIN EN 15940

Extension wiring harness fuel pump 5 m

Fuel consumption, control range / boost (l / h)

0.18 – 0.61 / 0.67*

Flexible exhaust tube 1.1 m

Rated voltage (V)

12

Rated power consumption (W)

15 – 95/130*

Please refer to our separate heating product catalog for our full range of accessories (see also page 9).

Air flow against 0.5 mbar (m 3 / h)

200 / 220*

Dimensions L x W x H (mm)

423 x 148 x 162

Weight (kg)

5.9

* Increased heat output (”Boost“) possible for max. 30 min. ** Recommendation: max. one season only due to aging of the fuel.

26

27

Range Plus system Extends the range of E-Vans under cold conditions and ensures warm interiors Despite new generation battery technologies and battery management systems, heating the interiors of electric vehicles during periods of cold weather limits the range of the electric car per battery charge by up to 35 percent. ■ Heat escapes as a result of frequent door opening. ■ Window areas cause vehicle interiors to cool down quickly. ■ Transportation of temperature-sensitive goods demands a reliable and constant ambient temperature, for which energy is required to heat the cargo compartment. Webasto’s Range Plus system – a fuel-powered Air Heater plus fuel tank – significantly reduces the load on the vehicle’s existing electric heater. It moreover ensures pleasant temperatures for passengers and everyone who relies on a warm vehicle for work.

Further possible applications: ■ Student transport ■ Transport of disabled or sick persons ■ Mobile workplace ■ Transport & storage of temperature sensitive materials

Retrofit of: ■ Heat source air heater ■ Heater control (MultiControl / TCon2) ■ Air distribution (in- /outlet) ■ Fuel supply (fuel tank, fuel filler assembly, refuel cap) ■ Tank level indicator Technical release of solution: ■ DEKRA (development with an authorized partner) ■ Result of Range Plus: –  up to 80 km additional range at comfortable interior temperatures – up to 50 h of additional heat

Set includes: ■ Air Top 2000 STC D 12 V/Air Top Evo 40 D 12 V ■ Vehicle specific installation kit ■ Air in- /outlet, air routing, external temp sensor, heater bracket, wiring harness extension, etc. ■ Fuel tank, tank level sensor, tank level indicator (LED), fuel filler assembly, refuel cap ■ Available for: Mercedes EQV/ E-Vito Tourer / VW ID.Buzz Cargo /VW ID.Buzz Van /Ford e-Transit, Stellantis K0 (Peugeot Expert / Citroën Jumpy / Opel Vivaro)

More information: webasto-comfort.com/int/rangeplus

28

29

Water heaters

Water heaters

Thermo Top Evo: The popular parking heater adapted to RV needs

See page 32

■ Thermo Top Evo

Automatic overheat protection

Space-saving installation in the engine room

See page 34

■ eThermo Top Eco

Compact design

Even distribution of warmth by radiators or blowers

See page 36

■ Thermo Pro 90

Low fuel consumption

Technical specifications

Thermo Top Evo

Thermo Pro 90

eThermo Top Eco

Heating power (kW)

1.8 – 5.0

1.8 – 7.6 / 9.1

2.0 / 3.0

MultiControl: The MultiControl sets standards in terms of its modern design and user-friendliness that allows fast and intuitive operation. It includes features like an immediate start button, the ventilation function and fault code display. You can program up to three start times per day for your heater which allows the best individual comfort.

ThermoConnect TCon2: Our app lets you control your water and / or air heater smarter and more flexibly than ever before. Available for iOS and Android devices. Alexa Skill myWebasto available for Alexa capable devices.

Fuel

Diesel

Diesel

230 V ~

Fuel consumption (l / h)

0.22 – 0.62

0.15 – 0.9 / 1.1

Rated voltage (V)

12

12

12 – 14

Operating voltage range (V)

11 – 16.5

10.5 – 16

220 – 230

Rated power consumption (W)

10 – 33

37 – 83/90

Dimensions L x W x H (mm)

218 x 91 x 147

385 x 139 x 219

181 x 91 x 133

Weight (kg)

2.1

4.9

1.2

30

31

Water heaters Application concept

Water heaters Advantages

The advantages of a Webasto water heater ■ Supply of warmth via the air outlets in the dash board (Thermo ​Top Evo) ■ Cabin heating and optional pre-heating of the engine ■ Heating power from 2 kW up to 9 kW ■ Less emissions due to engine pre-heating ■ Very fast heat-up phase ■ Quiet-running, low noise operation ■ Diesel-operated, directly fed from the vehicle tank or electrically driven via 230 V power socket

How Webasto water heaters work When the unit is switched on, the fuel pump feeds fuel from ​the vehicle fuel tank to the heater. Here the fuel is automatically ​ignited by a glow plug. If combustion does not occur ​immediately, the unit automatically repeats the start-up ​procedure. A flame is ignited in the combustion chamber which heats ​up the heat and the coolant exchanger. The unit takes air from the outside for ​combustion purposes and the combusted exhaust air is ​discharged to the outside. During heating an internal circulation pump feeds the ​ water glycol mixture through the unit. As the water glycol mixture ​flows through the heat exchanger, it heats up. In the connected ​water circulation system, heat exchangers then transfer the ​energy to the interior and the engine. Once the vehicle interior or engine has warmed up, the heat ​requirement is reduced and the water temperature continues to ​rise. At a pre-set temperature threshold the unit reduces output ​at this moment or goes into standby mode. The heating procedure automatically restarts when the water ​temperature drops below a certain level. The unit thus adapts the ​heat output automatically to the heat requirement. After the unit has been switched off, the combustion process is ​terminated in a controlled manner. For this purpose, the unit ​briefly goes into re-run mode to cool itself down. It is then ​immediately ready for restarting.

The water heater saves space by being installed in the engine compartment

A B C D E F G H

Check valve Combustion air intake Intake silencer Water pump and water inlet Exhaust pipe Fuel pipe to vehicle fuel tank

The Thermo Top Evo can also be integrated into the existing water heating system.

A

H

Exhaust silencer Hot water outlet

D

F

C

B

E

G

32

33

Water heaters Thermo Top Evo

1

Basic heater scope of delivery Thermo Top Evo D 12 V RV Classic

Basic scope of delivery and basic installation kit

Thermo Top Evo RV Classic The Thermo Top Evo is adapted to the specific needs of RV enthusiasts. It allows unlimited heating and offers the double function of heating the cabin and preheating the engine.

The advantages of the Thermo Top Evo

9042116A

■ More comfort in the front of the vehicle thanks to warmth supplied via the air outlets in the dashboard ■ Low fuel consumption due to minimum power level ■ Operated by MultiControl or via app through ThermoConnect TCon 2 ■ Very fast heat-up phase ■ Low noise What is the new generation about? ■ Stepless heating power adjustment between 1.8 and 5 kW ■ Continuos heating with less starts and stops ■ Exhaust temperature control for optimized environmental conditions

2

Basic installation kit Basic installation kit Thermo Top Evo RV Classic

9042120B

The Thermo Top Evo preheats automatically the cabin and the motor: First, the hot water circulates in the vehicle’s water circuit, thus heating up the cabin. All available heat is transferred via the vehicles‘ blower system to the driver’s cabin.

3

Specific installation kits In order to perform a complete application, a vehicle specific installation kit is recommended in addition to the Basic scope of delivery and Basic installation kit. Thermo Top Evo Fiat Ducato MC MY17 1325657A (covers engines 2,3 JTD 96KW and 109 kW AAC and AC manual) Thermo Top Evo Iveco Daily MC MY17 1326237B Thermo Top Evo Additional Kit ACC Fiat Ducato MC MY17 1325954A For the latest list of available vehicle specific installation kits please contact your Webasto Service Center. User interface To control the heater please choose a user interface from the accessory catalog. Mounting parts Are included in specific kits or are available as separate accessories. To identify the necessary parts please contact your Webasto Service Center. Accessories (optional) For extension of your heater system you will find ​ comfort control elements as well as other installation and ​system components in the separate heating ​ catalog as well as in this catalog.

Thermo Top Evo RV Classic Basic scope of delivery Heater (Thermo Top Evo RV Classic)

When the cabin is warm enough, the thermostat valve opens and the engine is also heated up by the hot water. The effect can even be increased by reducing the blower speed at the air outlets to a minimum.

Coolant pump 4847 Econ with bracket

Fuel pump DP42.4 with bracket

Mounting parts water

Documentation

Basic installation kit

4

Exhaust silencer

Wiring harness heater

Wiring harness relay fuse holder

Mounting parts exhaust

5

Combustion air silencer

Wiring harness coolant pump 0.6 m

Vehicle specific parts See available specific installation kIts

6

Technical specifications

Thermo Top Evo

Hea ting power (kW)

1.8 – 5.0

Fuels

Diesel DIN EN 590, Paraffinic fuel (HVO / GTL) DIN EN 15940

Fuel consumption (l / h)

0.22 – 0.62

Rated voltage (V)

12

Operating voltage range (V)

11 – 16.5

Please refer to our separate heating product catalog for our full range of accessories (see also page 9).

Rated power consumption (W)

10 – 33

Dimensions L x W x H (mm)

218 x 91 x 147

Weight (kg)

2.1

34

35

Water heaters eThermo Top Eco

1

Scopes of delivery

eThermo Top Eco Extremely small dimensions and weight, the electrical heater eThermo Top Eco convinces with no emission in operation. The pure electrical heater will operate with the 230 V network of the vehicle. A further highlight of the heater is the integrated smart trickle charge function of the vehicle‘s battery.

The advantages of the eThermo Top Eco

Basic heater scope of delivery eThermo Top Eco 20 P Basic

1330002A 1330003A

No emissions in operation Extremely small and light, weighting only 1.2 kg Trickle charge function of the vehicle’s battery

eThermo Top Eco 30 P Basic

2

Installation kit In order to perform a complete application the Mounting Part Set is needed in addition to the Basic scope of delivery. Basic Mounting Part Set eThermo Top Eco P 1330001A Control options The heater is easily activated by providing 230 V power to it. This can be achieved e.g. via a switch or timer. Mounting parts For best mounting of each heater, please refer to our dedicated mounting accessories.

Low noise

The eThermo Top Eco preheats automatically the cabin and the motor: First, the hot water circulates in the vehicle’s water circuit, thus heating up the cabin. All available heat is transferred via the vehicles‘ blower system to the driver’s cabin.

3

eThermo Top Evo Basic scope of delivery

Heater (eThermo Top Eco)

Cable harness

4

Mounting cable

Mounting parts

Documentation

Coolant pump 4847 Econ

Installation kit

Heater bracket

Wiring harness fan control

Wiring harness relay fuse holder

Coolant hose 2 m

Connecting pipes water

Mounting parts water

Technical information

Technical specifications

eThermo Top Eco 20 P

eThermo Top Eco 30 P

Heating power (kW)

2

3

Fuels

electrically powered

electrically powered

Power supply (V) (50 Hz)

230

230

Required power supply amperage (A)

≥ 10

≥ 16

Output voltage (V)

12 – 14

12 – 14

Electrical power input @230 V (kW)

2

3

Please refer to our separate heating product catalog for our full range of accessories (see also page 9).

Battery charge function* (W)

25

25

Dimensions L x W x H (mm)

181 x 91 x 133

181 x 91 x 133

Weight (kg)

1.2

1.2

* Depending on thermal load and ambient conditions to supply power to circulation pump and vehicle fan and protect against battery discharge.

36

37

Water Heaters Thermo Pro 90

1

Scopes of delivery

Thermo Pro 90 The Thermo Pro 90 enables the pre-heating of the passenger compartment in medium to large vehicles and optional engine pre-heating.

The advantages of the Thermo Pro 90 ■ Wide heating power range from 1.8 to 9.1 kW ■ Low weight, compact design ■ High operational readiness of vehicles even at low temperatures ■ Automatic altitude adjustment up to 3,500 m

Order number Thermo Pro 90 D 12 V Basic Mounting Kit Thermo Pro 90 12 V Standard

9023075C

9024620A

2

User interface To control the heater please chose a user interface such as a switch or a timer from the accessory catalog.

3

Water system For distribution and conversion of heat within the vehicle, you need additional pipes, valves etc.

When several convectors are applied, a parallel distribution should be chosen. That way you ensure that even the last convector is still performing perfectly.

Thermo Pro 90

Basic heater incl. U4840

4

Accessories (optional) For extension of your heater system you will find ​ comfort control elements as well as other installation and ​system components in the separate heating ​catalog as well as in this catalog.

Fuel pump DP42.4

Documentation

Mounting kit standard

Exhaust system with exhaust silencer

Wiring harness with fuse holder

Extension wiring harness for fuel pump 5 m

Fuel hose 6 m

Combustion system with air intake silencer

Mounting parts

Technical specifications

Thermo Pro 90

Heating power, control range/boost (kW)

1.8 – 7.6 / 9.1

Fuels

Diesel DIN EN 590, B100 FAME DIN EN 14214, Fuel oil EL DIN 51603-1, Paraffinic fuel DIN EN 15940 (HVO, GTL)

Fuel consumption, control range / boost (l / h)

0.15 – 0.90 / 1.1

Rated voltage (V)

12

Operating voltage range (V)

10.5 – 16

Please refer to our separate heating product catalog for our full range of accessories (see also page 9).

Rated power consumption (W)

37 – 83/90

Dimensions L x W x H (mm)

385 x 139 x 219

Weight (kg)

4.9

* Recommendation: max. one season only due to aging of the fuel.

38

39

Page 1 Page 2-3 Page 4-5 Page 6-7 Page 8-9 Page 10-11 Page 12-13 Page 14-15 Page 16-17 Page 18-19 Page 20-21 Page 22-23 Page 24-25 Page 26-27 Page 28-29 Page 30-31 Page 32-33 Page 34-35 Page 36-37 Page 38-39 Page 40-41 Page 42-43 Page 44-45 Page 46-47 Page 48-49 Page 50-51 Page 52-53 Page 54-55 Page 56-57 Page 58-59 Page 60-61 Page 62-63 Page 64-65 Page 66-67 Page 68-69 Page 70-71 Page 72-73 Page 74-75 Page 76-77 Page 78-79 Page 80-81 Page 82-83 Page 84-85 Page 86-87 Page 88-89 Page 90-91 Page 92-93 Page 94-95 Page 96-97 Page 98-99 Page 100-101 Page 102-103 Page 104-105 Page 106-107 Page 108-109 Page 110-111 Page 112-113 Page 114-115 Page 116-117 Page 118-119 Page 120-121 Page 122-123 Page 124-125 Page 126-127 Page 128-129 Page 130

www.webasto.com

Made with FlippingBook flipbook maker